POWERPLUS POWX075730S Table Saw Instruction Manual

SLIDING MITRE SAW 2100W-254 MM
POWX07530S

INTENDED USE

This power tool is intended as a stationary machine for making straight and cross cuts in wood. You can saw hard and soft wood as well as chip and fibre boards.  Only adults may use this tool.
Not suitable for professional use.

WARNING! For your own safety, read this manual and the general safety instructions carefully before using the appliance. Your power tool should only be given to other users together with these instructions.

DESCRIPTION (FIG. A & B)

PACKAGE CONTENT LIST

• Remove all packaging materials.
• Remove remaining packaging and packing inserts (if included).
• Check that the package contents are complete.
• Check the appliance, the power cord, the power plug and all accessories for transportation damage.
• Keep the packaging materials as far as possible until the end of the warranty period. Then take it to your local waste disposal system.

WARNING! Packaging materials are not toys! Children must not play with plastic bags! There is a danger of suffocation!

In this packaging, you can find:

If any parts are missing or damaged, please contact your dealer.

SYMBOLS

The following symbols are used in this manual and/or on the machine:

| Denotes risk of personal injury or damage to the tool.| | Wear ear guards and goggles.
---|---|---|---
``| Read manual before use.| | In accordance with essential requirements of the European directive(s).
| Class II – The machine is double insulated; Earthing wire is therefore not necessary.
| Wear gloves.| | Wear a mask In dusty conditions.

GENERAL POWER TOOL SAFETY WARNINGS

Read all safety warnings and instructions. Failure to heed warnings and follow instructions may result in electric shock, fire and/or serious injury. Keep safety warnings and instructions for future reference. The term “power tool” in the safety warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Working area

• Keep working area clean and well lit. Untidy and dark areas can lead to accidents.
• Do not operate power tools in potentially explosive surroundings, for example, in the presence of inflammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders at a distance when operating a power tool. Distractions can cause you to lose control of it.

Electrical safety

Always check that the power supply corresponds to the voltage on the rating plate.

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use adapter plugs with earthed power tools. Unmodified plugs and matching outlets will reduce the risk of an electric shock.
• Do not expose power tools to rain or wet conditions. If water gets inside a power tool, it will increase the risk of an electric shock.
• Do not damage the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of an electric shock.
• When operating a power tool outdoors, use an extension cable suitable for outdoor use. Using a cord suitable for outdoor use reduces the risk of an electric shock.
• If operating a power tool in a damp location is unavoidable, use a power supply protected by a residual current device (RCD). Using an RCD reduces the risk of an electric shock.

Personal safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool when you are tired or under the influence of drugs, alcohol or medication. A moment of inattention when operating a power tool may result in serious personal injury.
• Use safety equipment. Always wear eye protection. Using safety equipment such as a dust mask, non-skid safety shoes, a hard hat, or hearing protection whenever it is needed will reduce the risk of personal injury.
• Avoid accidental starts. Ensure the switch is in the off position before inserting the plug. Carrying power tools with your finger on the switch or plugging in power tools when the switch is in the on position makes accidents more likely.
• Remove any adjusting keys or spanners before turning on the power tool. A spanner or key left attached to a rotating part of the power tool may result in personal injury.
• Do not reach out too far. Keep your feet firmly on the ground at all times. This will enable you retain control over the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from the power tool. Loose clothes, jewellery or long hair can become entangled in the moving parts.
• If there are devices for connecting dust extraction and collection facilities, please ensure that they are attached and used correctly. Using such devices can reduce dust-related hazards.

Power tools use and care

• Do not expect the power tool to do more than it can. Use the correct power tool for what you want to do. A power tool will achieve better results and be safer if used in the context for which it was designed.
• Do not use the power tool if the switch cannot turn it on and off. A power tool with a broken switch is dangerous and must be repaired.
• Disconnect the plug from the power source before making adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store power tools, when not in use, out of the reach of children and do not allow people who are not familiar with the power tool or these instructions to operate it. Power tools are potentially dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or jammed moving parts, breakages or any other feature that might affect the operation of the power tool. If it is damaged, the power tool must be repaired. Many accidents are caused by using poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to jam and are easier to control.
• Use the power tool, accessories and cutting tools, etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work which needs to be done. Using a power tool in ways for which it was not intended can lead to potentially hazardous situations.

Service

Your power tool should be serviced by a qualified specialist using only standard spare parts.
This will ensure that it meets the required safety standards.

ADDITIONAL SAFETY INSTRUCTION

• Always wear eye protectors.
• Never use the equipment in the presence of flammable liquids or gases.
• NEVER use the equipment when a cutting disc (and not a saw disc) has been attached.
• Before each use, check the saw blade for small cracks or damages. Replace a cracked or damaged blade immediately.
• Only use saw blades that are recommended by the manufacturer and that fulfil the EN8471 standard.
• Always use the accessories that are recommended by this manual.
• Select the correct saw blade for the material must be sawn.
• To reduce the generation of noise, always make sure that the blade is sharp and clean.
• Only use correctly sharpened saw blades. Never exceed the maximum speed that is indicated on the saw blade.
• Before installing the saw blade, clean the axle, the flanges (especially the assembly surfaces) and the hexagonal nut. Incorrect mounting can lead to vibrations/knocking or slipping of the saw blade.
• Prevent that the saw comes into contact with metals, such as nails and screws. Search for and remove all nails, screws and other foreign materials from the workpiece, before you start to work.
• Remove spanners, cut off pieces and the other items from the saw table, before turning on the switch.
• NEVER wear gloves while working; the wearing of gloves is only recommended while cutting tools are being replaced.
• Make sure that your hands stay clear of the cutting line of the saw blade.
• NEVER stand in the cutting line of the saw blade and NEVER let anyone else stand in that position.
• Let the saw run for a few moments before inserting a workpiece. Listen for vibrations or knocking of the saw blade, which can indicate improper mounting or balancing of the blade.
• The equipment may not be used for making grooves or recesses.
• Replace the table insert when it is worn out.
• NEVER make any adjustments on the machine while it is turning. Remove the plug from the socket before making any adjustments.
• If necessary, use a push block. A push block MUST be used for longitudinal sawing of smaller workpieces, so that your hands and fingers are kept well away from the saw blade.
• Always store your push block, whenever it is not in use.
• Pay special attention to the instructions that help to reduce the hazard of KICK BACK. KICK BACK is a sudden reaction to a jammed, bent or badly aligned saw blade. KICK BACK causes the workpiece to be thrown back in the direction of the operator. KICK BACK can lead to serious injuries. KICK BACK can be avoided by keeping your saw blade sharp, by keeping the rip fence parallel to the saw blade, by maintaining the riving knife and the saw guard in good condition and in the right position, by keeping a good grip on the workpiece until you have pushed it completely past the saw blade, and by not sawing any twisted or skewed wood pieces, or pieces that do not have a straight edge for moving along the rip fence, in a longitudinal direction.
• Do not carry out any free-hand operations. Free-hand means that you use your hands for supporting the workpiece, or for leading it with your hands, instead of using the rip fence or the mitre block.
• NEVER bend over or around the saw blade. NEVER reach for a workpiece, before the saw blade has come to a complete stop.
• Avoid a sudden or too quick infeed of a workpiece. Workpieces made of hard material should be fed in as slowly as possible. Never fold or turn a workpiece while feeding it into the saw. If the saw blade jams or ceases to turn while the workpiece is being fed in, turn the equipment off immediately. Remove the plug from the socket. Remove the piece that is blocking the saw.
• NEVER try to remove sawed off chips, and never touch the saw guard, as long as the saw blade is turning.
• Remove all lose knots from the workpiece, BEFORE starting to saw.
• Do not maltreat the cable. Never pull on the cable, for removing the plug from the socket. Do not expose the cable to heat, oil, water or sharp edges.
• Some types of dust that is generated while working with the saw may contain chemicals, which can cause cancer, birth defects or other genetic damages. Some examples of these substances are:
• Lead derived from paints containing lead;
• Arsenic and chrome from chemically treated wood.
• The hazard to your health from such exposures is dependent on how frequently you do this kind of work.
• Measures for reducing your exposure to such chemicals: Always work in well-ventilated surroundings and with certified safety equipment, such as dust masks that have been specially designed for filtering out microscopic particles.
• For sawing operations, connect the equipment to a dust exhaust system.
• The guard may be lifted up while positioning a workpiece, or for easier access during maintenance works. Make sure that the saw guard has been lowered and is positioned flat against the sawing table, before connecting your tool to the mains supply.
• Ensure that the equipment for swinging the arm on mitre saws is securely fastened.
• The floor around the machine must be flat, clean and clear of loose particles such as ships and off-cuts.

ADDITIONAL SAFETY INSTRUCTIONS FOR LASERS

Warning! The laser beam potentially causes eye damage. Do not look or stare into the laser beam.

• During use, do not point the laser beam at people, directly or indirectly through reflecting surfaces.
• This laser complies with class 2 according to the relevant standard. The unit includes no servicing components. Do not open the housing for any reason. If the unit is damaged, have the damage repaired by an authorized repair agent.
• Laser viewing glasses are not protective glasses against laser radiation.

ASSEMBLY

Disconnect the power plug before carrying out any adjustments or maintenance.

Do not operate this mitre saw until it has been fully assembled and correctly prepared for use in accordance with this instruction manual.

Assembling the side support bars (Fig.1)

• Place the two guide rails into the side supports and secure them.
• Loosen the screw and place the side support bars into the positioning holes.
• Secure the side support bars with the screw to prevent them sliding out of position.

Assembling the clamp

The clamp (11) can be installed on either left or right side of the guide fence. Insert the vise rod into the hole in the guide fence and fasten with locking screw

Adjusting fence squareness (Fig. 2)

• Lower the cutting arm and lock in position.
• Loosen the two fence locking bolts (1) with an 6 mm hex wrench.
• Using a square, lay the heel of the square against the blade and the ruler against the fence (4) as shown.
• Adjust the fence 90° to the blade and tighten the two fence locking bolts.

NOTE: If the saw has not been used recently, recheck blade squareness to the fence and readjust if needed.

• After fence has been aligned, make a cut at 90° using a scrap piece of wood and check squareness on the piece. Readjust if necessary.

Replacing a blade (fig.3)

Removing blade

• Unplug the saw from the outlet.
• Allow the mitre saw cutting head to rise to the upright position.
• the cover plate screw (2) until the cover plate (3) can move up together with the plastic blade cover (1).
• Rotate the cover plate (3) upward to expose the arbor bolt (4).
• Place the blade wrench over the arbor bolt.
• Locate the arbor lock button (5) on the motor, below the mitre saw switch handle.
• Press the arbor lock button, holding it in firmly while turning the blade wrench clockwise. The arbor lock will engage after turning the wrench. Continue to hold the arbor lock button to keep it engaged, while turning the wrench clockwise to loosen the arbor bolt.
• Remove the arbor bolt (4), the blade collar (6) and the blade (7). Do not remove the inner blade collar.

NOTE: Pay attention to the pieces removed, noting their position and direction they face. Wipe the blade collar clean of any sawdust before installing a new blade.

Installing blade

• Unplug the mitre saw before changing/installing the blade.
• Install a blade with an arbor, making sure the rotation arrow on the blade matches the clockwise rotation arrow on the upper guard.
• Place the blade collar (6) against the blade and on the arbor. Thread the arbor bolt (4) onto the arbor in a counterclockwise direction.

IMPORTANT: Make sure the flats of the blade collars are engaged with the flats on the arbor shaft. Also, the flat side of the blade collar must be placed against the blade.

• Place the blade wrench on the arbor bolt.
• Press the arbor lock button (5), holding it in firmly while turning the blade counterclockwise. When arbor lock engages, continue to press it in while tightening the arbor bolt securely.
• Rotate the cover plate (3) back to its original position until the slot in the cover plate engages with the cover plate screw (2). While holding the lower blade guard, tighten the screw (2) with a Phillips screwdriver.

NOTE: The lower blade guard must be lowered to the downward position to access the cover plate screw.

• Lower the blade guard (1) and verify that the operation of the guard does not bind or stick.
• Be sure the arbor lock is released so the blade turns freely before operating the saw.

WARNING! 1) To avoid injury, never use the saw without the cover plate securely in place. It keeps the arbor bolt from falling out if it accidentally loosens and helps prevent the spinning blade from coming off the saw. 2) Make sure the collars are clean and properly arranged. Lower the blade into the lower table and check for any contact with the metal base or the mitre table. 3) To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet. 4) Never cut metals or masonry products with this tool. This mitre saw is designed for use on wood and wood-like products only.

OPERATING INSTRUCTIONS

Transporting the mitre saw

To transport the power tool, use the retaining pin (17).
Pull the mitre saw downwards and lock it in the lowered position by pushing in the retaining pin. That way, the saw is secured.
To unlock and lock the slide bar (13), turn the slide bar lock knob (21) counterclockwise or clockwise. Slide the machine handle to the front and lock by turning the slide bar knob (21) clockwise.

Dust and chip extraction

For integrated dust extraction, place the dust bag (18) on the sawdust outlet. For external dust, you can use a vacuum cleaner hose.

The dust bag is only for a partial dust removal! It is designed to break the dust extraction.

Clamping the work piece

Make sure the work piece can’t be catapulted. The clamp(11) is the most perfect gadget to avoid this.

• Press the work piece against the fence (4) and between the clamp
• Tighten the clamp (11) clockwise to secure the work piece.

Horizontal mitre angle

The horizontal mitre angle can be set in the range from -45° to 45°. The horizontal mitre angle scale shows the currently set in degrees.

• Loosen the turntable lock screw (26)
• To adjust the turntable (5), squeeze the trigger underneath the locking handle (6) and hold it.
• Turn the turntable and scale pointer (25) to the desired angular setting on the dial (8) and lock into place with the locking handle (6) and tighten the turntable lock screw (26)

Adjusting of the cutting angle

• Position the saw in the lower position and block it with the retaining pin.
• Now hold the try square (90°) against the guide rail and the saw blade. The latter must make complete contact with the try square. If this is not the case, then you can adjust the angle by loosening the counter nut and adjust with adjustment bolts until the angle between the blade and the turn table equals 90°.
• To carry out this step, use the delivered key for loosening the screws. Do not forget to retighten the screws afterwards.

Vertical bevel angle

The vertical bevel angle can be set in the rang of 0° to 45°. The vertical bevel scale shows the currently set in degrees.

• Loosen the locking lever (20), if tightened.
• Swing the tool arm with the handle to the required angle.
• Tighten the locking lever (20).
• Place a protractor at the side of the saw blade and table, if the angle is not 45° bevel angle. Adjusting the height of the adjustment screw until the bevel angles the correct angle. Finally tighten the nut and check the angle once more.

Slide lock adjustment

• To unlock and lock the slide bar (13), turn the slide bar lock knob (21) counterclockwise or clockwise
  For long workpieces you should use the slide; loosen the locking knob for this purpose.

• Saw trough the work piece.

• Switch off the power tool.

• Wait until the saw blade (2) has come to a complete standstill before removing the work piece.

Depth stop (Fig. 4)

When not a complete cut through the work piece is desired, use the depth stop bolt (31) to control the depth of cut.

Only adjust the front bolt. The rear bolt is used to prevent the blade from cutting the table during normal cutting. Do not adjust the rear bolt.

• Unlock the retaining pin.

• Raise the saw head assembly.

• Push the depth stop to the left to use the depth stop bolt settings.

• Pull down on the saw head to check the current setting.

• To change the setting, first loosen the knurled depth stop nut on the depth stop bolt. Turn the depth stop bolt clockwise to decrease depth and counterclockwise to increase depth.
  Tighten the depth stop nut after adjustment.

• If needed, push the depth stop to the right to temporarily disable it.

Switching ON / OFF

For your safety use both hands to switch the power tool on and off.

• Connect the power tool to the power supply.
• Hold the operating handle (14) firmly and move the lock-off lever (16) to the left meanwhile squeeze the switch trigger (15). Allow the blade to reach  maximum speed and slowly lower the blade into and through the workpiece. The saw blade rotates as long as you keep the switch engaged.
• When you want to turn off the machine, you have to release the on/off switch (15).

Laser

• You can switch the laser ON and OFF with the switch (12)
• The laser (23) directs a beam onto the workpiece
• Extremely precise cuts can be made using the laser function.

Dust bag

To attach the dust bag (18), fit it onto the dust extraction adapter. When the dust bag is about half full, remove the dust bag from the tool and empty it.

Sawing

Make sure the saw blade doesn’t block while you are sawing. It causes damage to and burning of the motor. If there is a blockade of the saw blade, please loosen the switch immediately to prevent damage at the motor.

• Clamp the work piece firmly.
• Set the required horizontal mitre angle or the required vertical bevel angle.
• Switch on the power tool.
• Move the handle (14) slowly downwards. (See 9.8)
• Saw trough the work piece.
• Switch off the power tool.
• Wait until the saw blade (2) has come to a complete standstill before removing the work piece.

Sawing special work pieces

Curved or round work pieces need to be secured against slipping.
Make sure there is no gap between the work piece and the fence (4) or the saw table (5).

Mitre cut (Fig.5)

• When a mitre cut is required, unlock the mitre table by turning the mitre handle (1) counterclockwise.
•  While holding the mitre handle, lift up on the positive stop locking lever (2).
• Rotate the mitre table to the right or left with the mitre handle.
• When the table is in the desired position, as shown on the mitre scale (3), release the positive stop locking lever and tighten the mitre handle. The table is now locked at the desired angle. Positive stops are provided at 0°, 15°, 22.5°, 31.6° and 45°.

IMPORTANT: Always tighten the mitre tablelock handle before performing every cutting operation.

Bevel cut (Fig. 6)

• When a bevel cut is required, loosen the bevel lock handle (1) by turning it counterclockwise.
• Tilt the cutting head to the desired angle, as shown on the bevel scale (2).
• The blade can be positioned at any angle, from a 90° straight cut (0° on the scale) to a 45° left bevel. Tighten the bevel lock handle (1) to lock the cutting head in position. Positive stops are provided at 0° and 45°.

Compound cut (Fig. 7)

A compound cut is the combination of a mitre and a bevel cut simultaneously.

• Loosen the bevel lock handle (1) and position the cutting head at the desired bevel position. Lock the bevel lock handle (1).
• Loosen the mitre handle (2). Lift up the positive stop locking lever (3) and position the table at the desired angle. Release the positive stop locking lever (3) and lock the mitre handle (2).

CLEANING AND MAINTENANCE

Before performing any work on the equipment, pull the power plug.

Cleaning

• Regularly clean the machine housing with a soft cloth, preferably after each use.
• If the dirt does not come off use a soft cloth moistened with soapy water.
• Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts.

Make sure no water can reach the inside of the power tool!

Connecting cable

If the connecting cable (or mains plug) is damaged, it must be replaced. Replacement of the connecting cable should only be carried out by a qualified specialist (qualified electrician).

TECHNICAL DATA

CUTTING CAPACITY

NOISE

Noise emission values measured according to relevant standard. (K=3)

ATTENTION! Wear hearing protection when sound pressure is over 85 dB(A).

STORAGE

• Thoroughly clean the whole machine and its accessories.
• Store it out of the reach of children, in a stable and secure position, in a cool and dry place, avoid too high and too low temperatures.
• Protect it from exposure to direct sunlight. Keep it in the dark, if possible.
• Don’t keep it in plastic bags to avoid humidity build-up.

TROUBLESHOOTING

The motor is overloaded or
overheated.| Check the power supply
and the power line.
Allow the machine to run
idle for about 2 minutes to
cool down.
Vibrations are too strong.| Screws or parts are loose.| Tighten all screws.

POWX075730S

| The mitre saw is not correctly mounted.
Work piece is not properly supported.| Mount the mitre saw correctly.
Secure the work piece.
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WARRANTY

• This product is warranted for a 36-month period effective from the date of purchase by the first user.
• This warranty covers all material or production flaws excluding : batteries, chargers, defective parts subject to normal wear & tear such as bearings, brushes, cables, and plugs, or accessories such as drills, drill bits, saw blades, etc. ; damage or defects resulting from maltreatment, accidents or alterations; nor the cost of transportation.
• Damage and/or defects resulting from inappropriate use also do not fall under the warranty provisions.
• We also disclaim all liability for any bodily injury resulting from inappropriate use of the tool.
• Repairs may only be carried out by an authorized customer service centre for Powerplus tools.
• You can always obtain more information at the number 00 32 3 292 92 90.
• Any transportation costs shall always be borne by the customer, unless agreed otherwise in writing.
• At the same time, no claim can be made on the warranty if the damage of the device is the result of negligent maintenance or overload.
• Definitely excluded from the warranty is damage resulting from fluid permeation, excessive dust penetration, intentional damage (on purpose or by gross carelessness), inappropriate usage (use for purposes for which the device is not suitable), incompetent usage (e.g. not following the instructions given in the manual), inexpert assembly, lightning strike, erroneus net voltage. This list is not exhaustive.
• Acceptance of claims under warranty can never lead to the prolongation of the warranty period nor commencement of a new warranty period in case of a device replacement.
• Devices or parts which are replaced under the warranty therefore remain the property of Varo NV.
• We reserve the right to reject a claim whenever the purchase cannot be verified or when it is clear that the product has not been properly maintained. (Clean ventilation slots, carbon brushes serviced regularly, etc.).
• Your purchase receipt must be kept as proof of date of purchase.
• Your appliance must be returned undismantled to your dealer in an acceptably clean state, (in its original blow-moulded case if applicable to the unit), accompanied by proof of purchase.

ENVIRONMENT

Should your appliance need replacement after extended use, do not discard it with the household rubbish but dispose of it in an environmentally safe way. Waste produced by electrical machine items should not be handled like normal household rubbish. Please recycle where recycle facilities exist. Check with your Local Authority or retailer for recycling advice.

DECLARATION OF CONFORMITY

VARO-Vic. Van Rompuy N.V. – Joseph Van Instraat 9 – BE2500 Lier – BELGIUM, declares that,

is in conformity with the essential requirements and other relevant provisions of the applicable European Directives, based on the application of European harmonized standards. Any unauthorized modification of the apparatus voids this declaration.

European Directives (including, if applicable, their amendments up to the date of signature):

2011/65/EU
2006/42/EC
2014/30/EU

European harmonized standards (including, if applicable, their amendments up to the date of signature):
EN62841-1: 2015
EN62841-3-9: 2015
EN55014-1: 2017
EN55014-2: 2015
EN61000-3-2: 2014
EN61000-3-11: 2000

Keeper of the Technical Documentation: Philippe Vankerkhove, VARO – Vic. Van Rompuy N.V.
The undersigned acts on behalf of the company CEO,

Philippe Vankerkhove
Regulatory Affairs – Compliance Manager
20/08/2020, Lier – Belgium

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