evolution 005-0001 Mitre Saw Stand Instruction Manual
- June 6, 2024
- Evolution
Table of Contents
evolution 005-0001 Mitre Saw Stand
Figs
PARTS SUPPLIED
PARTS LIST
Description Quantity
A) Saw Mounting Brackets x2
(B) Work Supports x2
(C) Work Support Brackets x2
(D) Long Locking Screws x6
ASSORTED FIXINGS SUPPLIED
Description Quantity
M6 Coach Bolts (60mm) x4
M6 Coach Bolts (40mm) x4
M6 Coach Bolts (30mm) x4
M6 Wing Nuts x4
M6 Plain Nuts x8
M6 Spring Washers x8
M6 Plain Washers (small) x8
M6 Plain Washers (large) x4
IMPORTANT
Please read these operating and safety instructions carefully and completely.
For your own safety, if you are uncertain about any aspect of using this
equipment please access the relevant Technical Helpline, the number of which
can be found on the Evolution Power Tools website. We operate several
Helplines throughout our worldwide organization, but Technical help is also
available from your supplier.
CONTACT:
Web: www.evolutionpowertools.com
UK/EU/AUS:customer.services@evolutionpowertools.com
USA:
evolutioninfo@evolutionpowertools.com
GENERAL SAFETY INSTRUCTIONS
Read these instructions before using this mitre saw stand. Do not modify or use this stand for any purpose other than that for which it was designed.
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Keep work area clear of obstructions and well ventilated. Clutter makes accidents more likely.
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Consider the work area environment. Do not use power tools in damp or wet conditions. Keep the work area well lit.
Do not use power tools in the presence of flammable liquids or gases. -
Keep children and bystanders away. Visitors are a distraction and are difficult to protect and are unlikely to have any knowledge of safety procedures.
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Store idle equipment. Preferably in a locked dry cupboard.
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Safety Glasses. Approved safety glasses should be worn by the operator and any assistants when using a mitre saw.
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Stay alert. A moments inattention when operating power tools may result in serious personal injury. Do not use if tired or under the influence of drugs, alcohol or medication.
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Do not overreach. Keep proper footing and balance at all times.
STAND SPECIFIC SAFETY INSTRUCTIONS
- For maximum stability use the mitre stand only on a flat, level surface.
- Be careful when raising or lowering the stand to prevent trapped fingers or hands.
- Ensure that the snap buttons on each leg are in the locked position. This will ensure that the stand remains rigid during cutting operations.
- Do not step or climb on the stand.
- Before operation ensure that the mitre saw is securely fastened to the stand to prevent unwanted movement of the saw.
- Ensure that the material supports are locked in place before use.
- Do not overload the side extension arms.
- Do not use if the stand becomes damaged in any way.
DEPLOYING THE LEGS PRIOR TO ASSEMBLY
Note: It is much easier to set up or knock downthe stand without a saw
being attached. Push the locking/unlocking button (Fig. 1) and deploy all 4
legs, ensuring they are locked in their service position.
ASSEMBLY INSTRUCTIONS
- Screw the long locking screws (D) into the guides. (Fig. 2)
- Slide the work support brackets (C) onto the extension arms and lock in place with a long locking screw (D). (Fig. 3)
- Insert the work support roller (B) into the bracket and lock in place using a long locking screw. (D) (Fig. 4)
For Normal Cutting Operations:
- The top of the roller(s) should be level with the surface of the Mitre Saws rotary table.
- The extension arm(s) should be positioned be give maximum support to the workpiece.
For Repetitive Cutting Operations:
- The ‘stop face’ (Fig. 4a) can be positioned at the required distance from the saw blade.
- The required work support should be adjusted so that the ‘stop shelf’ (Fig. 4b) is level with the Mitre Saws rotary table and facing towards the saw.
- Adjust the relevant extension arm until the ‘stop face’ is at the required distance.
MOUNTING
CHECKING AND ADJUSTING THE SAW
MOUNTING BRACKET CLAMPING PRESSURE
The pressure exerted by the clamping mechanism within a saw mounting bracket
can be adjusted.
The clamping pressure of each bracket should be checked before it is attached
to a mitre saw.
When fitted across the mitre saw stands two main crossbars, and with the
locking handle in the down (locked) position, a bracket should be firm and
exhibit no signs movement.
Excessive force to deploy the locking lever to the down position should be
avoided. Gently pressing the lever downwards with the palm of a hand should be
all the force needed to operate the locking lever.
To adjust the clamping pressure:
- Turn the clamp upside down to reveal the mechanism.
- Loosen the locking nut. (Fig. 5)
- Turn the adjustment screw (Fig. 6) clockwise to increase the clamping pressure. Turn the screw counter-clockwise to decrease the clamping pressure.
- Tighten the locknut when adjustment is successfully completed.
MOUNTING EVOLUTION MITRE SAW
TO THE MITRE STAND
Note: The Evolution Mitre Saw Stand is suitable for most Evolution Mitre
Saws.
- Remove and safely store the four (4) plastic feet from underneath the base of the mitre saw. (Fig. 7)
- Remove and safely store the stability block from underneath the positive stop locking lever. (Fig. 8)
- Attach the machine to the saw mounting brackets (A) using suitable bolts, washers and locknuts etc. The locking handles must be positioned to the front of the mitre saw. (Fig. 9)
- Ensure that the fixings used do not protrude so far through the base of the machine that they interfere with any other parts of the Mitre Saw. Only tighten ‘finger tight’ at this stage.
- Hook the front of the brackets over the front of the mitre saw stands main frame tubular crossbar. (Fig. 10)
- Push the back of the brackets down to engage them onto the mitre saw stands crossbars. (Fig. 11)
- Lock the brackets into place by gently depressing the locking levers. (Fig. 12)
- If necessary re-postion the mitre saw on the brackets so that the machines fence aligns as near centrally with the rear tubular crossbar of the mitre stand as possible. This will ensure the greatest stability of the machine and mitre saw stand during cutting operations.
- When the mitre saw is correctly positioned on the stand, securely tighten the four (4) mounting bolts.
MOUNTING UNUSUAL OR UNCOMMON MITRE SAWS
If your mitre saw is ‘uncommon’ or ‘unusual’ an adaptor plate may be
necessary.
The adaptor plate can be bolted to the two (2) saw mounting brackets, and when
attached to the stand should provide a suitable mounting platform for most
mitre saws.
The mitre saw can then be screwed or bolted to the adaptor plate.
We recommend at least 25 mm thick plywood or a piece of 32mm or 40mm kitchen
worktop for this adaptor plate.
Consult the manufacturer of the saw for any special adjustments, other
requirements or fixings etc needed to permanently mount your saw to a worktop.
- A square or rectangular piece of plywood, or worktop should be sourced which will fit the ‘footprint’ and mounting hole configuration of your saw.
- The adaptor plate should be drilled and bolted to the saw mounting brackets using appropriate bolts, or fixings etc.
- The adaptor plate can then be attached to the mitre saw stand and the mitre saw positioned upon the adaptor plate.
- For stability during use, care should be taken to ensure that the mitre saw is positioned on the adaptor plate so that most of the bulk and weight of the saw is centrally located over the two (2) mitre saw stand crossbars.
- Use suitable fixings to attach the mitre saw to the adaptor plate.
- Check the stability of the machine and installation over the full range of operating conditions.
Note: Usually the machines fence should align as closely as possible with the centre-line of the mitre saw stand rear crossbar.
Evolution Power Tools Ltd
Venture One, Longacre Close
Holbrook Industrial Estate
Sheffield
S20 3FR
T: 0114 251 1022
www.evolutionpowertools.com