evolution B008AJJOSM Mini Belt Sander Instruction Manual

evolution B008AJJOSM Mini Belt Sander Instruction Manual

IMPORTANT

Please read these operating and safety instructions carefully and completely. For your own safety, if you are uncertain about any aspect of using this equipment please access the relevant technical helpline, the number of which can be found on the Evolution Power Tools website. We operate several helplines throughout our worldwide organization, but technical help is also available from your supplier.

WEB
www.evolutionpowertools.com

EMAIL
[email protected]
Congratulations on your purchase of an Evolution Power Tools Machine. Please complete your product registration ‘online’ as explained in the A4 online guarantee registration leaflet included with this machine. You can also scan the QR code found on the A4 leaflet with a Smart Phone. This will enable you to validate your machine’s guarantee period via Evolutions website by entering your details and thus ensure prompt service if ever needed. We sincerely thank you for selecting a product from Evolution Power Tools.

EVOLUTION LIMITED GUARANTEE

Please refer to the guarantee registration leaflet and/or the packaging for details of the terms and conditions of the guarantee. The guarantee below is applicable to machines destined for the UK mainland market only. Other markets may have specific requirements, additions or exclusions applied. Consult your dealer for details of the guarantee applied in your area/country. All Evolution guarantees are in addition to your statutory rights.

Evolution Power Tools will, within the guarantee period, and from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship. This guarantee is void if the tool being returned has been used beyond the recommendations in the Instruction Manual or if the machine has been damaged by accident, neglect, or improper service.

This guarantee does not apply to machines and / or components which have been altered, changed, or modified in any way, or subjected to use beyond recommended capacities and specifications. Electrical components are subject to respective manufacturers’ warranties. All goods returned defective shall be returned prepaid freight to Evolution Power Tools. Evolution Power Tools reserves the right to optionally repair or replace it with the same or equivalent item.

There is no warranty – written or verbal – for consumable accessories such as (following list not exhaustive) blades, cutters, drills, chisels or paddles, etc. In no event shall Evolution Power Tools be liable for loss or damage resulting directly or indirectly from the use of our merchandise or from any other cause.

Evolution Power Tools is not liable for any costs incurred on such goods or consequential damages. No officer, employee or agent of Evolution Power Tools is authorized to make oral representations of fitness or to waive any of the foregoing terms of sale and none shall be binding on Evolution Power Tools.

Questions relating to this limited guarantee should be directed to the company’s head office, or call the appropriate helpline number.

SPECIFICATIONS

Note: The vibration measurement was made under standard conditions in accordance with: BS EN 61029-1:2009

The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another. The declared vibration total value may also be used in a preliminary assessment of exposure.

VIBRATION

WARNING: When using this machine the operator can be exposed to high levels of vibration transmitted to the hand and arm. It is possible that the operator could develop “Vibration white finger disease” (Raynaud syndrome). This condition can reduce the sensitivity of the hand to temperature as well as producing general numbness. Prolonged or regular users of this machine should monitor the condition of their hands and fingers closely. If any of the symptoms become evident, seek immediate medical advice.

• The measurement and assessment of human exposure to hand-transmitted vibration in the workplace is given in:
  BS EN ISO 5349-1:2001 and
  BS EN ISO 5349-2:2002

• Many factors can influence the actual vibration level during operation e.g. the work surfaces condition and orientation and the type and condition of the machine being used. Before each use, such factors should be assessed, and where possible appropriate working practices adopted. Managing these factors can help reduce the effects of vibration:

Handling

• Handle the machine with care, allowing the machine to do the work.
• Avoid using excessive physical effort on any of the machines controls.
• Consider your security and stability, and the orientation of the machine during use.

Work Surface

• Consider the work surface material; its condition, density, strength, rigidity and orientation.

WARNING: The vibration emission during actual use of the power tool can differ from the declared total value depending on the ways in which the tool is used. The need to identify safety measures and to protect the operator are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle, such as the times the tool is switched off, when it is running idle, in addition to trigger time).

LABELS & SYMBOLS

WARNING: Do not operate this machine if warning and/or instruction labels are missing or damaged. Contact Evolution Power Tools for replacement labels.

Note: All or some of the following symbols may appear in the manual or on the product.

INTENDED USE OF THIS POWER TOOL

WARNING: This product is a hand held sander and has been designed to be used with special Evolution sanding belts. Only use accessories designed for use in this machine and/or those recommended specifically by Evolution Power Tools Ltd.

PROHIBITED USE OF THIS POWER TOOL

WARNING: This product is a hand held sander and must only be used as such. It must not be modified in any way, or used to power any other equipment or drive any other accessories other than those mentioned in this instruction manual.

WARNING: This machine must not be used to sand any material that may contain asbestos. If the presence of asbestos is suspected, consult the relevant authorities for advice.

WARNING: This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the safe use of the machine by a person responsible for their safety and who is competent in its safe use.

Children should be supervised to ensure that they do not have access to, and are not allowed to play with, this machine.

ELECTRICAL SAFETY
This machine is fitted with the correct moulded plug and mains lead for the designated market. If the mains lead or the plug are damaged in any way, they must be replaced with original replacement parts by a competent technician.

OUTDOOR USE

WARNING: For your protection if this tool is to be used outdoors it should not be exposed to rain, or used in damp locations. Do not place the tool on damp surfaces. Use a clean, dry workbench if available. For added protection use a residual current device (R.C.D.) that will interrupt the supply if the leakage current to earth exceeds 30mA for 30ms. Always check the operation of the residual current device (R.C.D.) before using the machine.

If an extension cable is required it must be a suitable type for use outdoors and so labelled.

The manufacturers instructions should be followed when using an extension cable.

POWER TOOL GENERAL SAFETY INSTRUCTIONS

(These General Power Tool Safety Instructions are as specified in BS EN 60745-1:2009 and EN 61029-1:2009)

WARNING: Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains operated (corded) power tool or battery operated (cordless) power tool.

1) General Power Tool Safety
Warnings [Work Area Safety]

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gasses or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating power tool. Distractions can cause you to lose control.

2) General Power Tool Safety
Warnings [Electrical Safety]

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3) General Power Tool Safety
Warnings [Personal Safety].

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

• Use personal protective equipment.
  Always wear eye protection. Protective equipment such as dust masks, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.

• Prevent unintentional starting.
  Ensure the switch is in the off-position before connecting to power source and or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising the power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power tool on. A wrench or key left attached to a rotating part of a power tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction and collection facilities, ensure that these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4) General Power Tool Safety Warnings
[Power Tool Use and Care].

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at a rate for which it was designed.

• Do not use the power tool if the switch does not turn it on or off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect the power tool from the power source and/or battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventative safety measures reduce the risk of starting the power tool accidentally.

• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

• Maintain power tools. Check for misalignment or binding of moving parts, breakage of moving parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean.
  Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

• Use the power tool, accessories and tool bits, etc, in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5) General Power Tool Safety Warnings
[Service]

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

HEALTH ADVICE

WARNING: When using this machine, dust particles may be produced. In some instances, depending on the materials you are working with, this dust can be particularly harmful.

If you suspect that paint on the surface of material you wish to cut contains lead, seek professional advice. Lead based paints should only be removed by a professional and you should not attempt to remove it yourself. Once the dust has been deposited on surfaces, hand to mouth contact can result in the ingestion of lead. Exposure to even low levels of lead can cause irreversible brain and nervous system damage. The young and unborn children are particularly vulnerable.

You are advised to consider the risks associated with the materials you are working with and to reduce the risk of exposure. As some materials can produce dust that may be hazardous to your health, we recommend the use of an approved face mask with replaceable filters when using this machine.

You should always:

• Work in a well-ventilated area.
• Work with approved safety equipment, such as dust masks that are specially designed to filter microscopic particles.

WARNING: The operation of any power tool can result in foreign objects being thrown towards your eyes, which could result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shield or a full face shield where necessary.

SAFETY RULES FOR BELT SANDERS

• Always remove the plug from the `outlet socket before carrying out any adjustments, maintenance or servicing.
• A damaged supply cord must be replaced by a qualified technician.
• Do not use this sander for ‘wet sanding’. There is a significant risk of electric shock if this sander is used for ‘wet sanding’.
• Wear appropriate PPE (Personal Protection Equipment). A dust mask and safety glasses should always be worn when using this tool. Additional safety equipment such as ear defenders, gloves, safety shoes and overalls should employed as necessary.
• Inspect the workpiece for screws and nails etc. Remove these before operations are attempted.
• Only use sanding belts that are in good condition. Do not use worn out, ripped or damaged sanding belts.
• Where-ever possible the workpiece should be securely clamped to prevent movement.
• The Mini Belt Sander is designed to be held with one hand so that it can be run over the workpiece in a linear fashion. Do not attempt to clamp the Mini Sander to a workbench or similar in an attempt to mimic a fixed sanding machine.
• Do not apply excessive force to the machine in an attempt to slow it down quickly after ‘switch off’. Allow the belt to slow down and stop naturally.
• Do not eat or drink in the work area. The sanding process can create dust that may remain within the work area for quite long periods. Eating and drinking in such areas can be harmful to health.
• If possible seal off the work area so that dust is contained within the area. Dust will settle and can be removed at a later date.
• People entering the work area should wear the appropriate PPE. Do not allow casual visitors to enter the work area.

GETTING STARTED

UNPACKING
Caution: Take care when unpacking. Remove the machine, together with the accessories supplied from the packaging. Check carefully to ensure that the machine is in good condition and account for all the accessories listed in this manual. Also make sure that all the accessories are complete. If any parts are found to be missing, the machine and its accessories should be returned together in their original packaging to the retailer. Do not throw the packaging away; keep it safe throughout the guarantee period. Dispose of the packaging in an environmentally responsible manner. Recycle if possible. Do not let children play with empty plastic bags due to the risk of suffocation.

ITEMS SUPPLIED

ADDITIONAL ACCESSORIES
In addition to the standard items supplied with this machine, the following accessories are also available from the Evolution online shop at www.evolutionpowertools.com or from your local retailer.

MACHINE OVERVIEW

OPERATION

1. Replacing/changing a Sanding Belt
WARNING: Always ensure that the machine is disconnected from its power source before attempting to change or replace the sanding belt.

• Pull the belt release lever from the RH side of the machine. (Fig. 1)
• Slide out the belt to be replaced.
• Refit the required belt over the two rollers. (Fig. 2)

• Press ‘I’ to start.
• Press ‘0’ to stop.

WARNING: Always ensure that the machine is switched ‘off’ and the belt is stationary before putting the machine down onto a workbench or similar.

5. Hand Grip Area
The top surface of the machine is coated with a soft grip area for enhanced operator control and comfort. This machine can be used one handedly.

6. Grit selection
Sanding belts are available in a variety of grades depending upon the coarseness (particle size) of the grit embedded in the cloth.

As an approximate guide:

7. Using the machine
This is a compact but powerful machine and should only be used by competent operators who have read and understood the Instruction Manual.

This mini sander is optimally suited for the sanding of narrow workpieces, or for use in confined areas where a full sized belt sander would be difficult to manoeuvre.

Some general guidance:

• Always wear a dust mask and safety glasses, and any other safety equipment as necessary.

• Select the sanding belt carefully for the job in hand.

• Be aware that the belt sander will ‘travel’ along the workpiece.
  Hold the machine firmly and guide it along the workpiece in a straight line.

• Light downwards pressure is all that is necessary to achieve best results. There is no need to press the machine into the workpiece with any great force.

• Two, three or more passes over the same track will achieve better results than trying to remove all of the waste material in one pass.

MAINTENANCE

Note: Any maintenance must be carried out with the machine
switched off and disconnected from the power supply.
There are no user serviceable parts in this machine. If a fault is
suspected the machine should be returned to an authorised
service centre for checking and possible repair.

• All motor bearings in this machine are lubricated for life. No further lubrication is required.
• Use a clean, slightly damp cloth to clean the plastic parts of the machine. Do not use solvents or similar products which could damage the plastic parts.
• Keep all ventilation slots clean and free from dust or debris build up.

WARNING: Do not attempt to clean by inserting pointed objects through openings in the machines casings etc. The machines air vents should be cleaned using compressed dry air.

ENVIRONMENTAL PROTECTION
Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your Local Authority or retailer for recycling advice.

EC DECLARATION OF CONFORMITY
In accordance with EN ISO 17050-1:2004

The manufacturer of the product covered by this declaration is: Evolution, Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR. The manufacturer hereby declares that the machine as detailed in this declaration fulfils all the relevant provisions of the Machinery Directive and other appropriate directives as detailed below. The manufacture further declares that the machine as detailed in this declaration, where applicable, fulfils the relevant provisions of the Essential Health and Safety requirements.

The Directives covered by this Declaration are as detailed below:

Product Details
Description: Evolution Mini Belt Sander
Evolution Model No: 063-0001 / 063-0002 / 063-0003 / 063-0004
Brand Name: EVOLUTION
Voltage: 230V ~ 50 Hz
Input: 280W

The technical documentation required to demonstrate that the product meets the requirements
of directive has been compiled and is available for inspection by the relevant enforcement authorities, and verifies that our technical file contains the documents listed above and that they are the correct standards for the product as detailed above.

Name and address of technical documentation holder.

UK
Evolution Power Tools Ltd
Venture One
Longacre Close
Holbrook Industrial Estate
Sheffield
S20 3FR
+44 (0)114 251 1022

US
Evolution Power Tools LLC
8363 Research Drive
Davenport
Iowa
52806
+1 866-EVO-TOOL

EU
Evolution Power Tools SAS
61 Avenue Lafontaine
33560
Carbon-Blanc
Bordeaux
+ 33 (0)5 57 30 61 89

Discover Evolution Power Tools
Visit: www.evolutionpowertools.com or download the QR Reader App on your smart phone and scan the QR code (Right).

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