BOSCH GCM 12 SDE Professional Heavy Duty Mitre Saw Instructions

GCM 12 SDE Professional Heavy Duty Mitre Saw
Instructions Manual
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Safety Instructions

General Power Tool Safety Warnings
WARNING
Read all safety warnings, instructions, illustrations, and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

• Keep work area clean and well-lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or Power tools create sparks that may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
• Avoid body contact with earthed or grounded sur­ faces, such as pipes, radiators, ranges, and refrigerat­ There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of elec­tric shock.
• Do not abuse the cord. Never use the cord for carry­ing, pulling, or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric
• When operating a power tool outdoors, use an exten­ sion cord suitable for outdoor use. The use  of a cord suit­able for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is un­ avoidable, use a residual current device (RCD) protec­ted supply. Use of an RCD reduces the risk of electric shock.

Personal safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious per­sonal injury.
• Use personal protective equipment. Always wear eye Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal in­juries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or en­ergising power tools that have the switch on invites acci­dent.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal in­jury.
• Do not Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jew­ Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust ex­traction and collection facilities, ensure these are con­ nected and properly used. Use of dust collection can re­duce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe in­jury within a fraction of a second.

Power tool use and care

• Do not force the power Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was de­signed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or re­move the battery pack, if detachable, from the power tool before making any adjustments, changing ac­cessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for mis­alignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• **Keep cutting tools sharp and clean.** Properly main­tained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into ac­ count the working conditions and the work to be per­ Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean, and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Safety Warnings for Mitre Saws

• Mitre saws are intended to cut wood or wood-like products, they cannot be used with abrasive cut-off wheels for cutting ferrous material such as bars, rods, studs, etc. Abrasive dust causes moving parts such as the lower guard to jam. Sparks from abrasive cutting will burn the lower guard, the kerf insert and other plastic
• Use clamps to support the workpiece whenever pos­ If supporting the workpiece by hand, you must always keep your hand at least 100 mm from either side of the saw blade. Do not use this saw to cut pieces that are too small to be securely clamped or held by hand. If your hand is placed too close to the saw blade, there is an increased risk of injury from blade contact.
• The workpiece must be stationary and clamped or held against both the fence and the table. Do not feed the workpiece into the blade or cut “freehand” in any Unrestrained or moving workpieces that could be thrown at high speeds, causing injury.
• Push the saw through the workpiece. Do not pull the saw through the workpiece. To make a cut, raise the saw head and pull it out over the workpiece without cutting, start the motor, press the saw head down and push the saw through the workpiece. Cutting on the pull stroke is likely to cause the saw blade to climb on top of the workpiece and violently throw the blade assembly towards the operator.
• Never cross your hand over the intended line of cut­ting either in front or behind the saw blade. Supporting the workpiece “cross handed” i.e. holding the workpiece to the right of the saw blade with your left hand or vice versa is very dangerous.
• Do not reach behind the fence with either hand closer than 100 mm from either side of the saw blade, to re­move wood scraps, or for any other reason while the blade is spinning. The proximity of the spinning saw blade to your hand may not be obvious and you may be seriously injured.
• Inspect your workpiece before cutting. If the workpiece is bowed or warped, clamp it with the outside bowed face toward the fence. Always make certain that there is no gap between the workpiece, fence, and table along the line of the cut. Bent or warped work-pieces can twist or shift and may cause binding on the spinning saw blade while cutting. There should be no nails or foreign objects in the workpiece.
• Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the workpiece. Small debris or loose pieces of wood or other objects that con­tact the revolving blade can be thrown with high speed.
• Cut only one workpiece at a time. Stacked multiple workpieces cannot be adequately clamped or braced and may bind on the blade or shift during cutting.
• Ensure the miter saw is mounted or placed on a level, firm work surface before use. A level and firm work sur­face reduces the risk of the miter saw becoming unstable.
• Plan your work. Every time you change the bevel or miter angle setting, make sure the adjustable fence is set correctly to support the workpiece and will not in­terfere with the blade or the guarding system. Without turning the tool “ON” and with no workpiece on the table, move the saw blade through a complete simulated cut to assure there will be no interference or danger of cutting the fence.
• Provide adequate support such as table extensions, sawhorses, etc. for a workpiece that is wider or longer than the tabletop. Workpieces longer or wider than the miter saw table can tip if not securely supported. If the cut-off piece or workpiece tips, it can lift the lower guard or be thrown by the spinning blade.
• Do not use another person as a substitute for a table extension or as additional support. Unstable support for the workpiece can cause the blade to bind or the workpiece to shift during the cutting operation pulling you and the helper into the spinning blade.
• The cut-off piece must not be jammed or pressed by any means against the spinning saw blade. If confined, e. using length stops, the cut-off piece could get wedged against the blade and thrown violently.
• Always use a clamp or a fixture designed to properly support round material such as rods or tubing. Rods have a tendency to roll while being cut, causing the blade to “bite” and pull the work with your hand into the blade.
• Let the blade reach full speed before contacting the This will reduce the risk of the workpiece be­ing thrown.
• If the workpiece or blade becomes jammed, turn the miter saw off. Wait for all moving parts to stop and disconnect the plug from the power source and/or re­ move the battery pack. Then work to free the jammed Continued sawing with a jammed workpiece could cause loss of control or damage to the miter saw.
• After finishing the cut, release the switch, hold the saw head down and wait for the blade to stop before removing the cut-off piece. Reaching with your hand near the coasting blade is dangerous.
• Hold the handle firmly when making an incomplete cut or when releasing the switch before the saw head is completely in the down position. The braking action of the saw may cause the saw head to be suddenly pulled downward, causing a risk of injury.
• Do not let go of the handle once the saw head has reached the lowest position. Always guide the saw head back to the top position by hand. There is a risk of injury if the saw head moves in an uncontrolled manner.
• Keep your work area clean. Material mixtures are partic­ularly hazardous. Light metal dust may catch fire or ex­plode.
• Do not use dull, cracked, bent, or damaged saw blades. Unsharpened or improperly set saw blades produce narrow kerf causing excessive friction, blade binding, and kickback.
• Do not use saw blades made from high-speed steel (HSS). Such saw blades can easily break.
• Always use saw blades with the correct size and shape (diamond versus round) of arbor holes. Saw blades that do not match the mounting hardware of the saw will run off-center, causing a loss of control.
• Never remove cuttings, wood chips, etc. from the cut­ ting area while the power tool is running. Always guide the tool arm back to the neutral position first and then switch the power tool off.
• Do not touch the saw blade after working before it has cooled. The saw blade becomes very hot while working.

Products sold in GB only:
Your product is fitted with a BS 1363/A approved electric plug with an internal fuse (ASTA approved to BS 1362). If the plug is not suitable for your socket outlets, it should be cut off and an appropriate plug fitted in its place by an authorized customer service agent. The replacement plug should have the same fuse rating as the original plug.
The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into the main socket elsewhere.

• Never make warning signs on the machine unrecognizable.
• Warning! If operating or adjustment devices other than those specified here are used or other procedures are carried out, this can lead to dangerous exposure to radiation.
• Do not replace the integrated laser with a laser of another type. A laser that is not compatible with this power tool could pose a risk to persons.
• Do not make any modifications to the laser equipment. The setting options described in these operating instructions can be used safely.

Do not direct the laser beam at persons or animals and do not stare into the direct or reflected laser beam yourself. You could blind somebody, cause accidents or damage your eyes.

Symbols

The following symbols may be important for the operation of your power tool. Please take note of these symbols and their meaning. Correctly interpreting the symbols will help you to operate the power tool more effectively and safely.

| CLASS 1 LASER PRODUCT
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| Keep hands away from the cutting area while the power tool is running. Contact with the saw blade can lead to injuries.
| Wear a dust mask.
| Wear safety goggles.
| Wear hearing protection. Exposure to noise can cause hearing loss.
| Danger area! Keep hands, fingers, and arms away from this area.
| The table shows the recommended speed setting depending on the material to be worked: Aluminium, plastic, wood.
(Not available in all country-specific versions)
| When sawing bevel angles, the adjustable fences must be pulled outwards or removed completely.
| Observe the dimensions of the saw blade. The hole diameter must fit the tool spindle without play. If it is necessary to use reducers, ensure that the dimensions of the reducer are suitable for the base blade thickness and the saw blade hole diameter, as well as the tool spindle diameter. Wherever possible, use the reducers provided with the saw blade.
The saw blade diameter must match the information specified on the symbol.
| Shows the rotational direction of the SDS bolt for tightening the saw blade (anticlockwise) and for loosening the saw blade (clockwise).
| Clamping lever closed:
The adjusted bevel angle of the tool arm is held in place.
Clamping lever open: Bevel angles can be adjusted.
| The direction of rotation of the spacer for the slide device for sawing wide moldings.

Product Description and Specifications

Read all the safety and general instructions.
Failure to observe the safety and general instructions may result in electric shock, fire, and/or serious injury.
Please observe the illustrations at the beginning of this operating manual.

Intended Use
The power tool is intended as a stationary machine for making straight cuts in wood with and against the grain. It is possible to cut mitre angles of -52° to +60°  and bevel angles of 47° (to the left) to 47° (to the right).
The power tool is designed with sufficient capacity for sawing hardwood and softwood as well as chipboard and fibreboard.
When using appropriate saw blades, sawing aluminum profiles and plastic is also possible.

Product Features

The numbering of the product features refers to the diagram of the power tool on the graphics page.

for the adjustable fence
(1) Scale for bevel angle| (39) Hex key (6 mm/4 mm)
(2) Angle indicator for right-hand bevel angle range| (40) a Screw clamp
(3)  Locking screw for slide device| (41) Depth stop adjusting screw
(4)   Spacer for slide device| (42) Depth stop
(5)  Clamping lever for all bevel angles| (43) Spindle lock
(6) Speed regulator’)| (44) Angle indicator for left-hand bevel angle range
(7) Transport safety lock| (45) Stop for standard 0° bevel angle
(11) Transport handle| (46) Chip deflector
(12)  Protective guard| (47) Hex socket screw for mounting the saw blade
(13) Handle| (48)  Clamping flange
(14)  Lock-off function for on/off switch| (49)  Sawblade
(15)  Laser protection cap| (50)  Inner clamping flange
(16)  Retracting blade guard| (51)  Threaded rod
(17)   Guide roller| (52) Wing bolt
(18) Clamping screw for saw table extension| (53)  Laser beam outlet aperture
(19) Mounting holes| (54) Length stop
(20)  Saw table| (55)  Locking screw for length stop
(21)   Insert plate| (56)  Clamping screw for length gauge
(22) Locking clamp| (57) Screws for insert plate
(23) Locking knob for various mitre angles| (58) Set screw for laser positioning (right of the saw blade)
(24)  Mitre pre-setting lever| (59) Hex key (2.5 mm)
(25)   Tilt protector| (60) Set screw for laser positioning (left of the saw blade)
(26) Angle indicator for mitre angles| (61)  Screw for laser protection cap
(27)  Detents for standard mitre angles| (62) Fastening screw for laser mounting plate
(28)    Scale for mitre angles| (63)  Fastening screw for laser housing
(29)    Saw table extension| (64) Stop screw for 0° bevel angle
(30)  Recessed handles| (65) Stop screw for left-hand bevel angle range
(31)   Holes for screw clamp| (66)  Stop screw for right-hand bevel angle range
(32) SDS bolt| (67) Set screws for mitre angle scale
(33)   On/off switch| (68)  Screw for mitre angle indicator
(34) On/off switch for laser (cutting line indication)| (69)  Hook-and-loop strap
(35) Laser warning label|

Technical Data

Sliding mitre saw

| | GCM 12 SDE| GCM 12 SDE|

GCM 12 SDE

---|---|---|---|---
Article number| | 3 601 M23 1..| 3 601 M23 14. 3 601 M23 1B.| 3 601 M23 16.
Rated power input| W| 1800| 1800| 1450
No-load speed| mind| 3300-4300| 3300-4300| 4000
Starting current limitation| | •| •|
Laser type| nm| 650| 650| 650
| mW| <1| <1| <1
Laser class| | 1| 1| 1
Divergence of the laser line| mrad (full angle)| 1.0| 1.0| 1.0
Weight according to EPTA- Procedure 01:2014| kg| 28.| 28.| 28.
Protection class| | /II| \ll| \II
Dimensions of suitable saw blades
Saw blade diameter| mm| 305| 305| 305
Base blade thickness| mm| 1.7–2.6| 1.7–2.6| 1.7–2.6
Max. cutting width| mm| 3.0| 3.0| 3.0
Hole diameter| mm| 30| 25.4| 30

The specifications apply to a rated voltage [U] of 230 V. These specifications may vary at different voltages and in country-specific models.
Permissible Workpiece Dimensions (see “Permissible workpiece dimensions”, page 38)

Noise Information

Noise emission values determined according to
EN 62841-3-9.
Typically, the A-weighted noise level of the power tool is: Sound pressure level 92 dB(A); sound power level 105 dB(A). Uncertainty K = 3 dB.

Wear hearing protection!
The noise emission value given in these instructions has been measured in accordance with a standardized measuring procedure and may be used to compare power tools. It may also be used for a preliminary estimation of noise emissions.
The noise emission value given represents the main applications of the power tool. However, if the power tool is used for other applications, with different application tools or is poorly maintained, the noise emission value may differ. This may significantly increase noise emissions over the total working period.
To estimate noise emissions accurately, the times when the tool is switched off, or when it is running but not actually be- ing used, should also be taken into account. This may significantly reduce noise emissions over the total working period.

Assembly

• Avoid starting the power tool unintentionally. The main plug must not be connected to the power supply during assembly or when carrying out any kind of work on the power tool.

Items Included
See the list of items included at the start of the operating manual.

Check to ensure that all the parts listed below have been supplied before using the power tool for the first time:

• Sliding miter saw with fitted saw blade (49)
• Screw clamp (40)
• A hex key (39)
• A hex key (59)
•  SDS bolt (32)

Note: Check the power tool for possible damage.
Before continuing to use the power tool, carefully check that all protective devices or slightly damaged parts are working perfectly and according to specifications. Check that the moving parts are working perfectly and without jamming;
check whether any parts are damaged. All parts must be fitted correctly and all the conditions necessary to ensure smooth operation must be met.
If the protective devices or any parts become damaged, you must have them properly repaired or replaced by an authorized service center.

Extra tools required (not included in the delivery):

• Cross-headed screwdriver
• Ring spanner or open-ended spanner (size: 10 mm)

Stationary or flexible mounting

• To ensure safe handling, the power tool must be mounted on a flat, stable work surface (e.g. work bench) before use.
  Mounting on a work surface (see figure A1−A2)

• Use suitable screw fasteners to secure the power tool to the work surface. The holes (19) are used for this purpose. or

• Firmly clamp the base of the power tool to the work surface with commercially available screw clamps.

Mounting on a Bosch saw stand

With the height-adjustable legs, Bosch GTA saw stands provide firm support for the power tool on any surface. The workpiece supports of the saw stand are used for underlaying long workpieces.

• Read all the warnings and instructions included with the saw stand. Failure to observe the warnings and follow instructions may result in electric shock, fire, and/or serious injury.
• Assemble the saw stand properly before mounting the power tool. Correct assembly is important to prevent the risk of collapsing.
  – Mount the power tool on the saw stand in the transport position.

Flexible installation (not recommended) (see figure A3)
If in exceptional circumstances, it is not possible to mount the power tool on a flat and stable work surface, you can improvise by setting it up with the tilt protector.

• Without the tilt protector, the power tool will not be stable and can tip over especially when sawing maximum mitre and/or bevel angles.
  – Rotate the tilt protector (25) inwards or outwards until the power tool is positioned straight on the work surface.

Dust/Chip Extraction

The dust from materials such as lead paint, some types of wood, minerals, and metal can be harmful to human health.
Touching or breathing in this dust can trigger allergic reactions and/or cause respiratory illnesses in the user or in people in the near vicinity.
Certain dust, such as oak or beech dust, are classified as carcinogenic, especially in conjunction with wood treatment additives (chromate, wood preservative).  Materials containing asbestos may only be machined by specialists.

• Use a dust extraction system that is suitable for the material wherever possible.
• Provide good ventilation at the workplace.
• It is advisable to wear a P2 filter class breathing mask.

The regulations on the material being machined that apply in the country of use must be observed.

Avoid dust accumulation at the workplace. Dust can easily ignite.
The dust/chip extraction system can be blocked by dust, chips or fragments of the workpiece.

• Switch the power tool off and pull the mains plug out of the socket.
• Wait until the saw blade has come to a complete stop.
• Determine the cause of the blockage and eliminate it.

External dust extraction (see figure B)
You can also attach a dust extraction hose (35 mm diameter) to the chip ejector (36) for extraction.

• Connect the dust extraction hose to the chip ejector (36).
  The dust extractor must be suitable for the material being worked on.
  When extracting dry dust that is especially detrimental to health or carcinogenic, use a special dust extractor.

Changing the Saw Blade

• Pull the plug out of the socket before carrying out any work on the power tool.
• Wear protective gloves when fitting the saw blade.
  There is a risk of injury when touching the saw blade.

Only use saw blades that have a maximum permitted speed higher than the no- load speed of the power tool.
Only use saw blades that match the specifications given in this operating manual and that have been tested and marked in accordance with EN 847-1.
Only use saw blades that are recommended by the power tool manufacturer and are suitable for use on the material you want to saw. This will prevent the saw teeth overheating when sawing.

Assembly with hex socket screw (see figures C1−C3) Removing the Saw Blade

• Bring the power tool into the work position.
• Swivel the retracting blade guard (16) to the back and hold it in this position.
• Turn the hex socket screw (47) with the hex key (6 mm) (39) and at the same time push the spindle lock (43) until it engages.
• Keep holding the spindle lock (43) and loosen the hex socket screw (47) by turning it clockwise (left-hand thread).
• Remove the clamping flange (48).
• Remove the saw blade (49).
• Slowly push the retracting blade guard back down.

Fitting the saw blade

• When fitting the saw blade, make sure that the cutting direction of the teeth (arrow direction on the saw blade) matches the direction of the arrow on the protective guard.

If required, clean all the parts you want to fit before installing them.

• Swivel the retracting blade guard (16) to the back and hold it in this position.
• Place the new saw blade on the inner clamping flange (50).
• Fit the clamping flange (48) and the hex socket screw (47). Press the spindle lock (43) until it engages and tighten the hex socket screw by turning it anticlockwise.
• Slowly push the retracting blade guard back down.

Assembly with SDS bolt (see figure D)

• For bevel cuts when using the SDS bolt (32), before sawing, first make sure that the SDS bolt cannot come into contact with the surface of the workpiece at any time by making a suitable adjustment to the depth stop (42). This prevents damage to the SDS bolt and/or the workpiece.

Removing the saw blade

• Bring the power tool into the work position.
• Swivel the retracting blade guard (16) to the back and hold it in this position.
• Turn the SDS bolt (32) while pressing the spindle lock (43) until it engages.
• Press and hold the spindle lock (43) and unscrew the SDS bolt (32) by turning it clockwise (left-hand thread).
• Remove the clamping flange (48).
• Remove the saw blade (49).
• Slowly push the retracting blade guard back down.

Fitting the saw blade

• When fitting the saw blade, make sure that the cutting the direction of the teeth (arrow direction on the saw blade) matches the direction of the arrow on the protective guard.

If required, clean all the parts you want to fit before installing them.

• Swivel the retracting blade guard (16) to the back and hold it in this position.

• Place the new saw blade on the inner clamping flange (50).

• Attach the clamping flange (48) and the SDS bolt (32).
  Press the spindle lock (43) until it engages and tighten the SDS bolt by turning it anticlockwise.

• Slowly push the retracting blade guard back down.

Operation

• Pull the plug out of the socket before carrying out any work on the power tool.

Transport Safety Lock (see figure E)
The transport safety lock (10) makes it easier to handle the power tool when transporting it to various working locations.

Unlocking the power tool (work position)

• Press the tool arm down slightly by the handle (13) to release the transport safety lock (10).
• Pull the transport safety lock (10) all the way out.
• Slowly guide the tool arm upwards.

Locking the power tool (transport position)

• Loosen the locking screw (6) if it is clamping the slide device (37) in place. Pull the tool arm fully forward and tighten the locking screw again to lock the slide device.
• Screw the adjusting screw (41) all the way upwards.
• To lock the saw table (20) in place, tighten the locking knob (23).
• Swing the tool arm downwards by the handle (13) until you can press the transport safety lock (10) completely inwards.

The tool arm is now securely locked and ready for transportation.

Preparing for operation

Extending the saw table (see figure F)
The free end of long workpieces must have something placed underneath it or be supported.
The saw table can be extended left and right using the saw table extensions (29).

• Loosen the clamping screw (18).
• Pull out the saw table extension (29) to the required length.
• Retighten the clamping screw (18) to fix the saw table extension.

Moving the fence (see figure G)
When sawing miter and/or bevel angles, you have to pull the left-hand or right-hand adjustable fence (2) outwards depending on the cutting direction or remove it completely.
If necessary, reinstall the adjustable fence (2) after making the cut.

Vertical bevel angle range

Horizontal bevel angle range

45°	Left	– Loosen the locking screw (38).
Right	– Pull the adjustable fence (2) all the way out.

Clamping the workpiece (see figure H)
To ensure maximum safety while working, the workpiece must always be firmly clamped.
Do not saw workpieces that are too small to clamp firmly.

• Press the workpiece firmly against the fences (1) and (2).
• Insert the supplied screw clamp (40) into one of the corresponding holes (31).
• Loosen the wing bolt (52) and adjust the screw clamp to the workpiece. Tighten the wing bolt again.
• Tighten the threaded rod (51) to fix the workpiece in place.

Releasing the workpiece

• To loosen the screw clamp, turn the threaded rod (51) anticlockwise.

Adjusting mitre angles
To ensure precise cuts, the basic settings of the power tool must be checked and adjusted as necessary after intensive use.
Experience and suitable special tools are required for this.
A Bosch after-sales service point will handle this work quickly and reliably.

Note for adjusting miter angles > 45°:
Before adjusting the miter angle, pull the saw table extension (29) and the adjustable fence (2) all the way out.
Setting Standard Mitre Angles (see figure I1)
For a quick and precise setting of commonly used miter angles, detents (27) are provided on the saw table:

0°
45°; 31.6°; 22.5°; 15°| 15°; 22.5°; 31.6°; 45°; 60°

Setting Any Mitre Angle (see figure I2)
The miter angle can be set between 52° (left side) and 60° (right side).

• Loosen the locking knob (23) if it is tightened.

• Pull the lever (24) and at the same time press the locking clamp (22) until this clicks into the slot provided for it.
  This means the saw table can now move freely.

• Turn the saw table (20) left or right by the locking knob until the angle indicator (26) shows the required miter angle.

• Retighten the locking knob (23).

• To loosen the lever (24) again (for setting standard miter angles), pull the lever upwards.

The locking clamp (22) springs back into its original position and the lever (24) can click back into the detents (27).

Adjusting bevel angles
To ensure precise cuts, the basic settings of the power tool must be checked and adjusted as necessary after intensive use.
Experience and suitable special tools are required for this.
A Bosch after-sales service point will handle this work quickly and reliably.
The bevel angle can be set between 47° (left side) and 47° (right side).
For quick and precise setting of frequently used bevel angles, stops have been provided for the angles 0°, 47°, 45°, 33.9° and 22.5°.

For bevel cuts when using the SDS bolt (32), before sawing, first make sure that the SDS bolt cannot come into contact with the surface of the workpiece at any time by making a suitable adjustment to the depth stop (42). This prevents damage to the SDS bolt and/or the workpiece.
Setting the left bevel angle range (see figure J1)

• Pull the left-hand adjustable fence (2) all the way out.
• Loosen the clamping lever (8).
• Use the handle (13) to swivel the tool arm to the left until the angle indicator (44) shows the required bevel angle.
• Re-tighten the clamping lever (8).

Setting the Complete Bevel Angle Range (see figure J2)
The bevel angle can be set between 47° (left side) and 47° (right side).

• Pull the stop (45) all the way forward.
  This enables you to use the complete bevel angle range (left and right).

• Pull the right-hand adjustable fence (2) all the way out or remove it completely.
  If you want to use the entire bevel angle range, you also have to pull the left-hand adjustable fence (2) all the way out or remove it completely.

• Loosen the clamping lever (8).

• Swivel the tool arm left or right by the handle (13) until the angle indicator (44)/(5) shows the required bevel angle.

• Retighten the clamping lever (8).

Setting standard bevel angles (see figure J3)

• Loosen the clamping lever (8).

• Standard 0° bevel angles:
  Swing the tool arm by the handle (13) slightly to the left and push the stop (45) all the way back.
  Standard 47°, 45°, 33.9°, and 22.5° bevel angles:
  Turn the stop until the required standard bevel angle engages at the arrow mark.

• Re-tighten the clamping lever (8).

Start-up

• Products that are only sold in AUS and NZ: Use a residual current device (RCD) with a nominal residual current of 30 mA or less.
• Pay attention to the mains voltage. The voltage of the power source must match the voltage specified on the rating plate of the power tool. Power tools marked with 230 V can also be operated with 220 V.

Switching on (see figure K)

• To switch on the power tool, first, slide the lock-off button (14) to the middle and then press and hold the on/off switch (33).

Note: For safety reasons, the on/off switch (33) cannot be locked; it must remain pressed during the entire operation. Switching off
– To switch off, release the on/off switch (33).
Starting Current Limitation (not available for all country-specific versions)
The electronic starting current limitation restricts the power consumption when the power tool is switched on and enables operation with a 16 A fuse.
Note: If the power tool runs at full speed immediately after being switched on, this means that the starting current limitation has failed. The power tool must be sent to the aftersales service without delay.

Sawing
General sawing instructions

• Always tighten the locking knob (23) and the clamping lever  (8) firmly before sawing. Otherwise, the saw blade can become wedged in the workpiece.
•  For all cuts, it must first be ensured that the saw blade at no time can come in contact with the fence, screw clamps, or other machine parts. Remove any mounted auxiliary stops or adjust them accordingly.

Protect the saw blade against impact and shock. Do not subject the saw blade to lateral pressure.
Only saw materials that are permitted within the scope of the intended use.
Do not see warped/bent workpieces. The workpiece must always have a straight edge to face against the fence.
The free end of long and heavy workpieces must have something placed underneath it or be supported.
Make sure that the retracting blade guard operates properly and that it can move freely. The retracting blade guard must open when the tool arm is guided downwards. When the tool arm is guided upwards, the retracting blade guard must close again over the saw blade and lock in the uppermost position of the tool arm.

Adjusting the Speed (not available in all country-specificversions)
The speed regulator (9) enables continuously variable adjustment of the speed of the power tool even during operation.
Note: Always set the suitable speed for the workpiece material (see table below). This will prevent the saw teeth from overheating when sawing.

2
3| Plastics
4
5| Wood
6

Position of the operator (see figure L)

• Do not stand in line with the saw blade in front of the power tool. Always stand to the side of the saw blade.
  This protects your body against possible kickback.

• Keep hands, fingers and arms away from the rotating saw blade.

• Do not reach one hand across the other when in front of the tool arm.

Sawing with slide movement

• For cuts made using the slide device (37) (wide workpieces), loosen the locking screw (6) if it is clamping the slide device in place.
• Firmly clamp the workpiece as appropriate for its dimensions.
• Set the required miter and/or bevel angle.
• Pull the tool arm away from the fences (2) and (1) until the saw blade is in front of the workpiece.
• Switch on the power tool.
• Slowly guide the tool arm downwards using the handle (13).
• Now push the tool arm towards the fences (2) and (1) and see through the workpiece with uniform feed.
• Switch off the power tool and wait until the saw blade has come to a complete stop.
• Slowly guide the tool arm upwards.

Sawing Without Slide Movement (cutting off) (see figure M)

• To perform cuts without slide movement (small workpieces), loosen the locking screw (6) if it is clamping the slide device (37) in place. Push the tool all the way towards the fences (2) and (1) and retighten the locking screw (6) to lock the slide device in place.
• Firmly clamp the workpiece as appropriate for its dimensions.
• Set the required miter and/or bevel angle.
• Switch on the power tool.
• Slowly guide the tool arm downwards using the handle (13).
• Saw through the workpiece applying uniform feed.
• Switch off the power tool and wait until the saw blade has come to a complete stop.
• Slowly guide the tool arm upwards.

Practical advice

Marking the cutting line (see figure N)
Two laser beams indicate the cutting width of the saw blade.
This allows for the exact positioning of the workpiece for sawing, without having to open the retracting blade guard.

• Switch on the laser beams with the switch (34).
• Position your mark on the workpiece between the two laser lines.

Note: Before sawing, check if the cutting width is still indicated correctly Adjusting the Laser. Vibrations during intensive use, for example, can cause the laser beams to become misaligned.

Permissible workpiece dimensions

70 x 400A)
120 x 200A)
175 x 60B)
45°| 0°| 85 x 250
175 x 20B)
0°| 45° (left)| 60 x 360
0°| 45° (right)| 38 x 370
45°| 45° (left)| 60 x 240
45°| 45° (right)| 38 x 250

A) With distance stop (see figure O)
B) With spacer for slide mechanism (see figure R)
Minimum workpiece dimensions (= all workpieces that can be secured left or right of the saw blade using the supplied screw clamp (40)): 200 mm x 40 mm (length x width)
Adjusting the Depth Stop (Sawing the Groove) (see figure P)
The depth stop needs to be adjusted if you wish to saw a groove.

• Swivel the depth stop (42) forwards.
• Swivel the tool arm by the handle (13) into the required position.
• Turn the adjusting screw (41) until the end of the screw touches the depth stop (42).
• Slowly guide the tool arm upwards.

Sawing workpieces of the same length (see figure Q)
The length stop (54) (accessory) can be used for easily sawing workpieces of the same length.
The length stop can be mounted on either side of the saw table extension (29).

• Loosen the locking screw (55) and move the length stop (54) over the clamping screw (56).
• Re-tighten the locking screw (55).
• Set the saw table extension (29) to the required length.

Sawing wider moldings (see figure R)
For sawing wider moldings (max. height of 175 mm), use the spacer (7).

If tightened, loosen the locking screw (6) and pull the tool arm forwards.

• Move the spacer (7) down onto the slide mechanism (37) and slide the tool arm as far back as possible.
• Re-tighten the locking screw (6).

Special workpieces
When sawing curved or round workpieces, these must be especially secured against slipping. At the cutting line, there should be no gap between the workpiece,  fence and saw table.
If necessary, you will need to manufacture special fixtures.
Replacing the Insert Plates (see figure S)
The red insert plates (21) can become worn after prolonged use of the power tool.
Replace defective insert plates.

• Bring the power tool into the work position.
• Loosen the screws (57) using the hex key (4 mm) (39) and remove the old insert plates.
• Insert the new right-hand insert plate.
• Screw the insert plate as far as possible to the right with the screws (57) so that the saw blade does not come into contact with the insert plate over the  entire length of the possible slide motion.
• Repeat the work steps in the same manner for the lefthand insert plate.

Adjusting the laser
Note: To test the laser function, the power tool must be connected to the power supply.

• While adjusting the laser (e.g. when moving the tool arm), never activate the on/off switch. Starting the power tool accidentally can lead to injuries.
• Bring the power tool into the work position.
• Turn the saw table (20) to the 0° detent (27). The lever (24) must be felt to engage in the detent.

Checking (see figure T1)

• Draw a straight cutting line on the workpiece.
• Slowly guide the tool arm downwards using the handle (13).
• Position the workpiece so that the teeth of the saw blade line up with the cutting line.
• Hold the workpiece in this position and slowly guide the tool arm back up.
• Clamp the workpiece.
• Turn on the laser beam using the switch (34).

The laser beam must be flush with the cutting line on the workpiece along its entire length, even if the tool arm is guided downwards.

Adjusting the flush alignment (see figure T2)

1. Adjusting the right-hand laser beam:
   Turn the set screw (58) with the hex key (59) until the right-hand laser beam is flush with the marked cutting line on the workpiece along the entire length. This also moves the left-hand laser beam. One rotation anticlockwise moves the laser beam from left to right; one rotation clockwise moves the laser beam from right to left.

2. Adjusting the left-hand laser beam:
   Turn the set screw (60) with the hex key (59) until the left-hand laser beam is at the same distance from the marked cutting line on the workpiece as the right-hand laser beam.
   One rotation anticlockwise moves the laser beam from left to right; one rotation clockwise moves the laser beam from right to left.

Adjusting the parallelism (see figure T3)

• Remove the four screws (61) from the laser protection cap (15) with a cross-headed screwdriver.
  Note: To reach the front screws of the laser protection cap, you must swing the retracting blade guard (16) backwards.

• Remove the laser protection cap (15).

• Loosen the fastening screw (62) (by approx. 1–2 turns) using the hex key (59). Do not unscrew the screw completely.

• Move the laser mounting plate to the right or left until the laser beams are parallel with the marked cutting line on the workpiece along their entire length.

• Hold the laser mounting plate in this position and retighten the fastening screw (62).

• Check the flush alignment with the cutting line again following adjustment. If necessary, align the laser beams with the set screws (58)/(60) once more.

• Reattach the laser protection cap (15).

Adjusting the lateral deviation when moving the tool arm (see figure T4)

• Remove the four screws (61) from the laser protection cap (15) with a cross-headed screwdriver.
  Note: To reach the front screws of the laser protection cap, you must swing the retracting blade guard (16) backwards.

• Loosen the two fastening screws (63) (by approx. 1–2 turns) using the hex key (59).
  Do not completely unscrew the screws.

• Move the laser housing right or left until the laser beams no longer laterally deviate when the tool arm moves downwards.

• Check the flush alignment with the cutting line again following adjustment. If necessary, align the laser beams with the set screws (58)/(60) once more.

• Hold the laser housing in this position and retighten the fastening screws (63).

• Reattach the laser protection cap (15).

Checking and Adjusting the Basic Settings
To ensure precise cuts, the basic settings of the power tool must be checked and adjusted as necessary after intensive use.
Experience and suitable special tools are required for this. A Bosch after- sales service point will handle this work quickly and reliably.
Setting the Standard 0° Bevel Angle

• Bring the power tool into the transport position.
• Turn the saw table (20) to the 0° detent (27). The lever
  (24) must be felt to engage in the detent.

Checking (see figure U1)

• Set an angle gauge to 90° and place it on the saw table (20).
  The leg of the angle gauge must be flush with the saw blade (49) along its entire length.

Setting (see figure U2)

• Loosen the clamping lever (8).
• Slide the stop (45) all the way back.
• Loosen the lock nut of the stop screw (64) using a commercially available box-ended or open-ended spanner (size 10 mm).
• Turn the stop screw as far in or out as needed until the legof the angle gauge is flush with the saw blade along its entire length.
• Re-tighten the clamping lever (8).
• Then re-tighten the lock nut of the stop screw (64).

If the angle indicators (44) and (5) are not in line with the 0° marks on the scale (4) following adjustment, loosen the fastening screws on the angle indicators using a crosshead screwdriver and align the angle indicators with the 0° marks.

Setting the Standard 45° Mitre Angle (left)

• Bring the power tool into the work position.
• Turn the saw table (20) to the 0° detent (27). The lever (24) must be felt to engage in the detent.
• Remove the left-hand adjustable fence (2)
• Turn the left-hand stop (3) until the standard 45° miter angle engages at the arrow mark.
• Loosen the clamping lever (8).
• Swivel the tool arm by the handle (13) to the left until the stop screw (65) rests on the stop (3).

Checking (see figure V1)

• Set an angle gauge to 45° and place it on the saw table (20).
  The leg of the angle gauge must be flush with the saw blade (49) along its entire length.

Setting (see figure V2)

• Loosen the lock nut of the stop screw (65) using a commercially available box-ended or open-ended spanner (size 10 mm).
• Turn the stop screw (65) as far in or out as needed until the leg of the angle gauge is flush with the saw blade along its entire length.
• Retighten the clamping lever (8).
• Then retighten the lock nut of the stop screw (65).

If the angle indicators (44) and (5) are not in line with the 45° marks on the scale (4) following adjustment, first check the 0° setting for the bevel angle and the angle indicators once more. Then repeat the adjustment of the 45° bevel angle.

Setting the Standard 45° Bevel Angle (right)

• Bring the power tool into the work position.
• Turn the saw table (20) to the 0° detent (27). The lever (24) must be felt to engage in the detent.
• Remove the right-hand adjustable fence (2)
• Pull the stop (45) all the way forward.
• Turn the right-hand stop (3) until the standard 45° bevel angle engages at the arrow mark.
• Loosen the clamping lever (8).
• Swivel the tool arm by the handle (13) to the left until the stop screw (66) rests on the stop (3).

Checking (see figure W1)

• Set an angle gauge to 135° and place it on the saw table (20).

The leg of the angle gauge must be flush with the saw blade (49) along its entire length.
Setting (see figure W2)

• Loosen the lock nut of the stop screw (66) using a commercially available box-ended or open-ended spanner (size 10 mm).
• Turn the stop screw (66) as far in or out as needed until the leg of the angle gauge is flush with the saw blade along its entire length.
• Retighten the clamping lever (8).
• Then retighten the lock nut of the stop screw (66).

If the angle indicators (44) and (5) are not in line with the 45° marks on the scale (4) following adjustment, first check the 0° setting for the bevel angle and the angle indicators once more. Then repeat the adjustment of the 45° bevel angle.

Aligning the scale for miter angles

• Bring the power tool into the work position.
• Turn the saw table (20) to the 0° detent (27). The lever (24) must be felt to engage in the detent. Checking (see figure X1)
• Set an angle gauge to 90° and position it between the fence (1) and the saw blade (49) on the saw table (20).
  The leg of the angle gauge must be flush with the saw blade (49) along its entire length.

Setting (see figure X2)

• Loosen all four set screws (67) using the hex key (4 mm) (39) and turn the saw table (20) together with the scale (28) until the leg of the angle gauge is flush  with the saw blade along its entire length.
• Re-tighten the screws again.
  If the angle indicator (26) is not aligned with the 0° mark on the scale (28) following adjustment, loosen the screw (68) using a cross-headed screwdriver and align the angle indicator along the 0° mark.

Transport (see figure Y)

Before transporting the power tool, the following steps must be carried out:

• Loosen the locking screw (6) if it is tightened. Pull the tool arm fully forwards and retighten the locking screw.
• Ensure that the depth stop (42) is swung all the way back and the adjusting screw (41) fits through the recess without touching the depth stop when you move the tool arm.
• Push the saw table extensions all the way in and fix them there.
• Bring the power tool into the transport position.
• Remove all accessories that cannot be securely fitted to the power tool.
• If possible, transport unused saw blades in an enclosed container.
• Tie the power cable and hook-and-loop strap (69) together.
• Carry the power tool by the transport handle (11) or grasp the recessed handles (30) on the side of the saw table

Only use the transport devices to transport the power tool and never the protective devices.

Maintenance and Service

Maintenance and Cleaning

• Pull the plug out of the socket before carrying out any work on the power tool.
• To ensure safe and efficient operation, always keep the power tool and the ventilation slots clean.

In order to avoid safety hazards, if the power supply cord needs to be replaced, this must be done by Bosch or by an after-sales service center that is authorized to repair Bosch power tools.
The retracting blade guard must always be able to move freely and retract automatically. It is therefore important to keep the area around the retracting blade guard clean at all times.
Always remove dust and chips after working by blowing out with compressed air or using a brush.
Clean the guide roller (17) regularly.

Noise reduction measures
Measures implemented by the manufacturer:

• Soft start
• Provided with a saw blade specially developed for noise reduction Measures implemented by the operator:
• Low-vibration mounting on a stable work surface
• Use of saw blades with noise-reducing functions
• Regular cleaning of the saw blade and power tool

Accessories

Article number

Screw clamp| 1 609 B02 585
Insert plates| 1 609 B04 724
Dust bag| 1 609 B05 010
Stop kit for sawing ceiling strips| 1 600 A01 4LX
Length stop| 1 609 B02 365
Locking screw for length stop| 1 609 B00 263
Saw blades for wood and fibreboard, panels and strips
305 x 30 mm saw blade, 72 teeth| 2 608 642 531
Saw blades for plastic and non-ferrous metals
305 x 30 mm saw blade, 96 teeth| 2 608 642 529
Saw blades for all types of laminate flooring
305 x 30 mm saw blade, 96 teeth| 2 608 642 137

After-Sales Service and Application Service
Our after-sales service responds to your questions concerning maintenance and repair of your product as well as pare parts. You can find explosion drawings and information on spare parts at: www.bosch-pt.com
The Bosch product use advice team will be happy to help you with any questions about our products and their accessories.
In all correspondence and spare parts orders, please always include the 10‑digit article number given on the nameplate of the product.

Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham Uxbridge
UB 9 5HJ
At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair. Tel. Service: (0344) 7360109
E-Mail: boschservicecentre@bosch.com

You can find further service addresses at:
www.bosch-pt.com/serviceaddresses

Disposal
The power tool, accessories and packaging should be recycled in an environmentally friendly manner.
Do not dispose of power tools along with the household waste.

Only for EU countries:
According to the European Directive 2012/19/EU on Waste Electrical and Electronic Equipment and its implementation into national law, power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.

Only for the United Kingdom:
According to Waste Electrical and Electronic Equipment Regulations 2013 (2013/3113), power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.

EU Declaration of Conformity| We declare under our sole responsibility that the stated products comply with all applicable provisions of the directives and regulations listed below and are in conformity with the following standards. Technical file at: *
---|---
Jigsaw
Article number

Declaration of Conformity

Jigsaw
EasySaw 18V‑70| Article number
3 603 K12 000
---|---

We declare under our sole responsibility that the stated products comply with all applicable provisions of the regulations listed below and are in conformity with the following standards.
Technical file at: Robert Bosch Ltd. (PT/SOP-GB), Broadwater Park, North Orbital Road, Uxbridge UB9 5HJ, United Kingdom

The Supply of Machinery (Safety) Regulations 2008
The Electromagnetic Compatibility Regulations 2016
The Restriction of the Use of Certain Hazardous Substances in
Electrical and Electronic Equipment Regulations 2012
EN 62841-1:2015
EN 62841-2-11:2016+A1:2020
EN 55014-1:2017+A11:2020
EN 55014-2:2015
EN IEC 63000:2018

Robert Bosch Power Tools GmbH, 70538 Stuttgart, Germany represented (in terms of the above regulations) by Robert Bosch Limited, Broadwater Park,  North Orbital Road, Uxbridge UB9 5HJ, United Kingdom

Robert Bosch Ltd. Broadwater Park, North Orbital Road, Uxbridge UB9 5HJ, United Kingdom, as authorized representative acting on behalf of Robert Bosch Power Tools GmbH, 70538 Stuttgart, Germany

Robert Bosch Power Tools GmbH
70538 Stuttgart
GERMANY
www.bosch-pt.com
1 609 92A 64Y (2021.07) T / 249

1 609 92A 64Y

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