blizzard G-Max 200 200 Watt LED Moving Head Light User Manual

June 6, 2024
blizzard

**blizzard G-Max 200 200 Watt LED Moving Head Light User Manual

**

GETTING STARTED

What’s In The Box?

  • G-Max™ 200 Fixture
  • An Ever-So-Handy Power Cord
  • 2 x Mounting Brackets
  • 1 x DMX Cable
  • 1 x Safety Cable
  • This Lovely User Manual

Getting It Out Of The Box

Congratulations on purchasing the G-Max™ 200 professional LED moving head fixture! Now that you’ve got your G-Max™ 200, you should carefully unpack the box and check the contents to ensure that all parts are present and in good condition. If anything looks as if it has been damaged in transit, notify the shipper immediately and keep the packing material for inspection. Again, please save the carton and all packing materials. If a fixture must be returned to the factory, it is important that the fixture be returned in the original factory box and packing.

Powering Up!

All fixtures must be powered directly off a switched circuit and cannot be run off a rheostat (variable resistor) or dimmer circuit, even if the rheostat or dimmer channel is used solely for a 0% to 100% switch.

AC Voltage Switch – Not all fixtures have a voltage select switch, so please verify that the fixture you receive is suitable for your local power supply. See the label on the fixture or refer to the fixture’s specifications chart for more information. A fixture’s listed current rating is its average current draw under normal conditions. Check the fixture or device carefully to make sure that if a voltage selection switch exists that it is set to the correct line voltage you will use.

Warning! Verify that the voltage select switch on your unit matches the line
voltage applied. Damage to your fixture may result if the line voltage applied does not match the voltage indicated on the voltage selector switch. All fixtures must be connected to circuits with a suitable Ground (Earthing).

Getting A Hold Of Us
If something happens to go wrong, please visit www.blizzardpro.com/support and open a support ticket. We’ll be happy to help, honest.

Disclaimer: The information and specifications contained in this document are subject to change without notice. Blizzard Lighting™ assumes no responsibility or liability for any errors or omissions that may appear in this user manual. Blizzard Lighting™ reserves the right to update the existing document or to create a new document to correct any errors or omissions at any time. You can download the latest version of this document from www.blizzardpro.com.

Author: Date: Last Edited: Date:
J. Thomas 11/5/2019 J. Thomas 11/17/2021

SAFETY INSTRUCTIONS

 Please read these instructions carefully. They include important information about the installation, usage and maintenance of this product.

  • Please keep this User Guide for future use. If you sell the unit to someone else, be sure that they also receive this User Guide.
  • ALWAYS make sure that you are connecting to the proper voltage, and that the line voltage you are connecting to is not higher than that stated on the decal or rear panel of the fixture.
  • This product is intended for indoor use only.
  • To prevent risk of fire or shock, do not expose fixture to rain or moisture.
  • Make sure there are no flammable materials close to the unit while operating.
  • The unit must be installed in a location with adequate ventilation, at least 20in (50cm) from adjacent surfaces. Be sure that no ventilation slots are blocked.
  • ALWAYS disconnect from the power source before servicing or replacing fuse and be sure to replace with same fuse size and type.
  • ALWAYS secure fixture using a safety chain. NEVER carry the fixture by its head. Use its carrying handles.
  • DO NOT operate at ambient temperatures higher than 104°F (40°C).
  • In the event of a serious operating problem, stop using the unit immediately. NEVER try to repair the unit by yourself. Repairs carried out by unskilled people can lead to damage or malfunction. Please contact the nearest authorized technical assistance center. Always use the same type spare parts.
  • NEVER connect the device to a dimmer pack.
  • Make sure the power cord is never crimped or damaged.
  • Never disconnect the power cord by pulling or tugging on the cord.
  • Avoid direct eye exposure to the light source while it is on.

Caution! There are no user serviceable parts inside the unit. Do not open the housing or attempt any repairs yourself. In the unlikely event your unit may require service, please open a support ticket at www.blizzardpro.com/support.

MEET THE G-MAX™ 200

MAIN FEATURES

  • 200W white LED light engine, 60,000 hours
  • Fast and precise zoomable beam angle (13°- 27°)
  • 8-16 bit smooth pan and tilt resolution
  • Pan/Tilt: 540/230° with 3-phase motors
  • 8 colors + open color wheel
  • 7 metal gobos + open
  • 7 rotating, indexable and replaceable gobos + open
  • Smooth dimmer from 0 – 100%
  • 6 linear + 8-facet prisms with variable speed and direction
  • Motorized linear iris, focus, and frost
  • Linear electronic focus
  • Dual omega brackets with 1/4-turn fasteners

CONTROL:

  • Protocols: DMX-512
  • DMX channels: 16/19-channel modes
  • Easy-to-use 5-button control panel with LCD color display
  • Operating modes: DMX512, master/slave, auto mode

DMX Quick Reference (16/19-Channel Modes)

16CH 19CH What It Does
1 1 Pan
2 Fine Pan (16-bit)
2 3 Tilt
4 Fine Tilt (16-bit)
5 Pan/Tilt Speed (fast <-> slow)
3 6 Dimmer (0% <-> 100%)
4 7 Strobe
5 8 Color Wheel
6 9 Gobo Wheel #1 (Static)
7 10 Gobo Wheel #2 (Rotating)
8 11 Gobo Rotation
9 12 Iris
10 13 Frost
11 14 Prism Select
12 15 Prism 1 Rotation
13 16 Prism 2 Rotation
14 17 Zoom (narrow <-> wide)
15 18 Focus
16 19 Reset Fixture

Figure 1: The G-Max™ 200 Pin-Up Picture

Pin-Up Picture

Figure 2: The Rear Connections

Rear Connections

SETUP

 Before replacing the fuse, disconnect the power cord. ALWAYS replace it with the same type and rating.

Fuse Replacement

Remove the fuse holder from of its housing. Then take out the damaged fuse from its holder and replace with exact same type of fuse. Reattach the fuse holder, and then reconnect power.

Connecting A Bunch of G-Max™ 200 Fixtures

You will need a serial data link to run light shows using a DMX-512 controller or to run shows on two or more fixtures set to sync in master/slave operating mode. The combined number of channels required by all the fixtures on a serial data link determines the number of fixtures the data link can support.

Fixtures on a serial data link must be daisy chained in one single line. Also, connecting more than 32 fixtures on one serial data link without the use of a DMX optically-isolated splitter may result in deterioration of the digital DMX signal. The maximum recommended cable-run distance is 500 meters (1640 ft). The maximum recommended number of fixtures on a serial data link is 32 fixtures.

Data/DMX Cabling

To link fixtures together you’ll need data cables. You should use datagrade cables that can carry a high quality signal and are less prone to electromagnetic interference.

For instance, Belden© 9841 meets the specifications for EIA RS-485 applications. Standard microphone cables will “probably” be OK, but note that they cannot transmit DMX data as reliably over long distances. In any event, the cable should have the following characteristics:

2-conductor twisted pair plus a shield
Maximum capacitance between conductors – 30 pF/ft.
Maximum capacitance between conductor & shield – 55 pF/ft.
Maximum resistance of 20 ohms / 1000 ft.
Nominal impedance 100 – 140 ohms

Cable Connectors

Cables must have a male XLR connector on one end and a female XLR connector on the other end. (Duh!)


A Word on Termination:
DMX is a resilient communication protocol, however errors still occasionally occur. Termination reduces signal errors, and therefore best practices include use of a terminator in all circumstances. If you are experiencing problems with erratic fixture behavior, especially over long signal cable runs, a terminator may help improve performance.

Cable Connectors
To build your own DMX Terminator:
Obtain a 120-ohm, 1/4-watt resistor, and wire it between pins 2 & 3 of the last fixture. They are also readily available from specialty retailers.

CAUTION: Do not allow contact between the common and the fixture’s chassis ground. Grounding the common can cause a ground loop, and your fixture may perform erratically. Test cables with an ohm meter to verify correct polarity and to make sure the pins are not grounded or shorted to the shield or each other.

3-pin??? 5-Pin??? Huh?!?
This fixture is equipped with both 3-pin and 5-pin XLR sockets for DMX input and output. The sockets are wired in parallel. Only use a shielded twisted pair cable designed for RS-485 and 3-pin or 5-pin XLR plugs and connectors in order to connect the controller with the fixture or the fixture with another.

Conductor 3-Pin Input/Output 5-Pin Input/Output
Ground/Shield Pin 1 Pin 1
Data 1- (Primary Data Link) Pin 2 Pin 2
Data 1+ (Primary Data Link) Pin 3 Pin 3
Data 2- (Optional Secondary Data Link) Pin 4 – N/A Pin 4 – Not Connected
Data 2+ (Optional Secondary Data Link) Pin 5 – N/A Pin 5 – Not Connected

Take It To The Next Level: Setting Up DMX Control

Step 1: Connect the male connector of the DMX cable to the female connector (output) on the controller.
Setting Up
Step 2: Connect the female connector of the DMX cable to the first fixture’s male connector (input). Note: It doesn’t matter which fixture address is the first one connected. We recommend connecting the fixtures in terms of their proximity to the controller, rather than connecting the lowest fixture number first, and so on.
Step 3: Connect other fixtures in the chain from output to input as above Place a DMX terminator on the output of the final fixture to ensure best communication.

Fixture Linking (Master/Slave Mode)

  1. Connect the (male) 3/5-pin connector side of the DMX cable to the output (female) 3/5-pin connector of the first fixture.
  2. Connect the end of the cable coming from the first fixture which will have a (female) 3/5-pin connector to the input connector of the next fixture consisting of a (male) 3/5-pin connector. Then, proceed to connect from the output as stated above to the input of the following fixture and so on.

Fixture Linking

A quick note: Often, the setup for MasterSlave and Standalone operation requires that the first fixture in the chain be initialized for this purpose via either settings in the control panel or DIP-switches. Secondarily, the fixtures that follow may also require a slave setting.

Check the “Operating Adjustments” section in this manual for complete instructions for this type of setup and configuration.

Mounting & Rigging
This fixture may be mounted in any SAFE position provided there is enough room for ventilation.

It is important never to obstruct the fan or vents pathway. Mount the fixture using a suitable “C” or “O” type clamp. The clamp should be rated to hold at least 10x the fixture’s weight to ensure structural stability. Do not mount to surfaces with unknown strength, and ensure properly “rated” rigging is used when mounting fixtures overhead.

Adjust the angle of the fixture by loosening both knobs and tilting the fixture. After finding the desired position, retighten both knobs.

  • When selecting installation location, take into consideration lamp replacement access (if applicable) and routine maintenance.
  • Safety cables MUST ALWAYS be used.
  • Never mount in places where the fixture will be exposed to rain, high humidity, extreme temperature changes or restricted ventilation.

Mounting Points

Overhead mounting requires extensive experience, which includes calculating working load limits, knowledge of the installation material being used, and periodic safety inspection of all installation material and the fixture. If you lack these qualifications, do not attempt the installation yourself. Improper installation can result in bodily injury.

Mounting Points

Caution

Please be aware, you should have a qualified electrician performing all of your electrical connection needs.

Be sure to complete all rigging and installation procedures before connecting the main power cord to the appropriate wall outlet.

Clamp Mounting

This fixture provides a mounting bracket assembly that secures the bottom of the base, omega brackets, and the safety cable rigging point together. When mounting this fixture to truss, be sure to secure appropriately rated clamps to the brackets, fitted through the center bracket holes.

Clamp Mounting

Securing the Fixture

Regardless of the rigging option you choose for your fixtures always be sure to secure your fixture with a safety cable. Be sure to only use the designated rigging point found on the underside of the base assembly for the safety cable.

OPERATING ADJUSTMENTS

The Control Panel

All the goodies and different modes possible with the G-Max™ 200 are accessed by using the control panel on the front of the fixture. There are 5 control buttons next to the LCD display which allow you to navigate through the various control panel menus.

< RIGHT>
Is used to navigate to a higher-level menu item.

< UP>
Scrolls through menu items and numbers in ascending order.

< DOWN>
Scrolls through menu items and numbers in descending order.

< OK>
Is used to save any changes made to a menu setting.

< LEFT>
To return to the previous option or menu without changing the value.

Access control panel functions using the five panel buttons located directly to the right of the LCD display.

The control panel LCD display shows the menu items you select from the menu map on page #13. When a menu function is selected, the display will show immediately the first available option for the selected menu function. To select a menu item, press < ENTER>.

Use the < UP> , < DOWN> , and < RIGHT> buttons to navigate the menu map and menu options. Press the < OK> button to enable a menu option. To return to the previous option or menu without changing the value, press the < LEFT> button.

Control Panel Menu Structure

Address 001-512 Set the starting address from 001-512

Display

Customize the display features.

| Direction| Invert| Rotate display by 180°
Normal| Normal
Light| 01 MIN| Display turns off after 1m of inactivity
05 MIN| Display turns off after 5m of inactivity
08 MIN| Display turns off after 8m of inactivity
On| Display is always on
Menu Ret| 01 MIN| Return to main screen after 1m
05 MIN| Return to main screen after 5m
08 MIN| Return to main screen after 8m
Off| Menu return is off
Flashing| Off| Off
On| Menu will blink without a DMX signal
Return| < OK>| Return to Main Menu
Feature

Customize the operating features.

| PT Setup| Invert P| Off
On (pan invert)
Invert T| Off
On (tilt invert)
SenCheck| Off
On (automatic pan/tilt correction)
Return| Return to Main Menu
Shortcut| Off| Shortcuts off
Open| Use shortest distance to colors/gobos
Mode| Basic| 16-channel DMX Mode
Standard| 19-channel DMX Mode
DMX ( receive mode)| Auto| N/A ( not applicable )
DMX| Signal received via DMX
Run Mode| Auto| Run built-in programs
Slve| DMX / Slave Mode (select for normal operation)
Off| Disables DMX input (manual operation only)
Sigclear (N/A)| No| Off
Yes| N/A (n ot applicable )
DMX Reset| No| Off
Yes| Enables reset via DMX control channel
Return| < OK>| Return to Main Menu
Info

View fixture status

information.

| PWR On| 0000-9999| Shows total hours powered on
Lamp On| 0000-9999| Shows lamp total hours
Lamp Temp| xxx °C| Lamp temperature (celsius)
Version| HM02| Operating software version
Return| < OK>| Return to Main Menu
Control| Channel —| 000-255| Individual control of each channel
Return| < OK>| Return to Main Menu
Service

To enable the “Offset”, change the calibration value to 001.

| Factory| N/A| Not applicable
Defaults| N/A| Not applicable
Offset| 000-255| Adjust home position of channel functions
Built-in| N/A| Not applicable
Checksum| 000-255| Calibration (01-10)
Return| < OK>| Return to Main Menu
View DMX| Channel —| 000-255| View current DMX channel values
Return| < OK>| Return to Main Menu
Reset| < OK>| Reset fixture

DMX Values In-Depth (16/19-Channel Modes)

16CH Basic 19CH Standard Value What It Does
1 1 000 <-> 255 Pan (0-540°)
2 000 <-> 255 Fine Pan (16-bit)
2 3 000 <-> 255 Tilt (0-230°)
4 000 <-> 255 Fine Tilt (16-bit)
5 000 <-> 255 Pan/Tilt Speed (fast <-> slow)
3 6 000 <-> 255 Dimmer
4 7 000 <-> 002

003 <-> 103
104 <-> 107
208 <-> 212
213 <-> 238
239 <-> 251
252 <-> 255| Strobe Open Strobe Open
Pulse Strobe 1 (slow <-> fast) Random Strobe 1
Pulse Strobe 2 (slow <-> fast) Random Strobe 2 (slow <-> fast)
5| 8| 000 <-> 003
004 <-> 127
128 <-> 128
129 <-> 131
132 <-> 135
136 <-> 138
139 <-> 142
143 <-> 146
147 <-> 150
151 <-> 154
155 <-> 158
159 <-> 207
208 <-> 255| Color Wheel
Open
Index Rotation (0-360º) Open
3200K CTO
Red Orange Yellow Green Teal Magenta Blue
Forward Spin (fast <-> slow) Backwards Spin (slow <-> fast)
6| 9| 000 <-> 007
008 <-> 015
016 <-> 023
024 <-> 031
032 <-> 039
040 <-> 047
048 <-> 055
056 <-> 063
064 <-> 070
071 <-> 077
078 <-> 084
085 <-> 091
092 <-> 099
100 <-> 107
108 <-> 114
115 <-> 185
186 <-> 255| Gobo Wheel #1 (Static)

Open
Gobo 1 – Plus Gobo 2 – 4 Dots
Gobo 3 – 3 Dots (linear) Gobo 4 – Rounded Dash Gobo 5 – Abstract Shape Gobo 6 – Louvered Lines Gobo 7 – Lace Diamond
Gobo 7 Shake – Lace Diamond Gobo 6 Shake – Louvered Lines Gobo 5 Shake – Abstract Shape Gobo 4 Shake – Rounded Dash Gobo 3 Shake – 3 Dots (linear) Gobo 2 Shake – 4 Dots
Gobo 1 Shake – Plus
Wheel Spin Forward (fast <-> slow) Wheel Spin Reverse (slow <-> fast)

DMX Values In-Depth (16/19-Channel Modes)

16CH Basic 19CH Standard Value What It Does
7 10 000 <-> 007

008 <-> 015
016 <-> 023
024 <-> 031
032 <-> 039
040 <-> 047
048 <-> 055
056 <-> 063
064 <-> 070
071 <-> 077
078 <-> 084
085 <-> 091
092 <-> 099
100 <-> 107
108 <-> 114
115 <-> 185
186 <-> 255| Gobo Wheel #2 (Rotating)
Open
Gobo 1 – Red Gatling Gun Gobo 2 – Flower
Gobo 3 – Green Dashed Wheels Gobo 4 – Dots
Gobo 5 – Blue Waves
Gobo 6 – Offset Magenta Circles
Gobo 7 – Dash
Gobo 7 Shake – Dash
Gobo 6 Shake – Offset Magenta Circles
Gobo 5 Shake – Blue Waves Gobo 4 Shake – Dots
Gobo 3 Shake – Green Dashed Wheels Gobo 2 Shake – Flower
Gobo 1 Shake – Red Gatling Gun Wheel Spin Forward (fast <-> slow) Wheel Spin Reverse (slow <-> fast)
8| 11| 000 <-> 127
128 <-> 187
188 <-> 194
195 <-> 255| Gobo Rotation
Gobo Index
Forward Rotate (fast <-> slow) Stop
Backward Rotate (slow <-> fast)
9| 12| 005 <-> 128
129 <-> 212
213 <-> 255| Iris
Open <-> Close Open/Close (slow <-> fast)
Pulse Closed (slow <-> fast)
10| 13| 000 <-> 127
128 <-> 255| Frost
No Function Frost
11| 14| 000 <-> 010
011 <-> 128
129 <-> 255| Prism Select
No Function
Prism 1 (8-facet circular) Prism 2 (6-facet linear)
12| 15| 000 <-> 128
129 <-> 187
188 <-> 195
196 <-> 255| Prism 1 Rotation
Index
Backward Rotate (slow <-> fast) Stop
Forward Rotate (fast <-> slow)
13| 16| 000 <-> 128
129 <-> 187
188 <-> 195
196 <-> 255| Prism 2 Rotation
Index
Backward Rotate (slow <-> fast) Stop
Forward Rotate (fast <-> slow)
14| 17| 000 <-> 255| Zoom (narrow <-> wide)
15| 18| 000 <-> 255| Focus
16| 19| 000 <-> 127
128 <-> 255| Reset ( can be enabled or disabled in menu )
No Function Reset

Gobo Replacement

  1. Remove the gobo cover by removing the four screws on the top of the fixture head.
  2. Remove the slot-n-lock gobo from the gobo wheel by lifting up slightly and sliding it out.
  3. Using a small tool, pry the tension ring from the gobo holder.
  4. Remove the old gobo, insert the new gobo, and replace in the reverse steps of removal.

Gobo Replacement

Rotating Gobos

Rotating Gobos

Static Gobos

Static Gobos

APPENDIX

Keeping Your G-Max™ 200 As Good As New

The fixture you’ve received is a rugged, tough piece of pro lighting equipment, and as long as you take care of it, it will take care of you. That said, like anything, you’ll need to take care of it if you want it to operate as designed. You should absolutely keep the fixture clean, especially if you are using it in an environment with a lot of dust, fog, haze, wild animals, wild teenagers or spilled drinks.

Cleaning the optics routinely with a suitable glass cleaner will greatly improve the quality of light output. Keeping the fans free of dust and debris will keep the fixture running cool and prevent damage from overheating.

In transit, keep the fixtures in cases. You wouldn’t throw a prized guitar, drumset, or other piece of expensive gear into a gear trailer without a case, and similarly, you shouldn’t even think about doing it with your shiny new light fixtures.

Common sense and taking care of your fixtures will be the single biggest thing you can do to keep them running at peak performance and let you worry about designing a great light show, putting on a great concert, or maximizing your client’s satisfaction and “wow factor.” That’s what it’s all about, after all!

Returns (Gasp!)

We’ve taken a lot of precautions to make sure you never even have to worry
about sending a defective unit back, or sending a unit in for service. But, like
any complex piece of equipment designed and built by humans, once in a while, something doesn’t go as planned. If you find yourself with a fixture that isn’t behaving like a good little fixture should, you’ll need to obtain a Return Authorization (RA).

Don’t worry, this is easy. Just go to our website and open a support ticket at
www.blizzardpro.com/support, and we’ll issue you an RA. Then, you’ll need to send the unit to us using a trackable, pre-paid freight method. We suggest using USPS Priority or UPS. Make sure you carefully pack the fixture for transit, and whenever possible, use the original box & packing for shipping.

When returning your fixture for service, be sure to include the following:

  1. Your contact information (Name, Address, Phone Number, Email address).
  2. The RA# issued to you
  3. A brief description of the problem/symptoms.

We will, at our discretion, repair or replace the fixture. Please remember that any shipping damage which occurs in transit to us is the customer’s responsibility, so pack it well!

Shipping Issues

Damage incurred in shipping is the responsibility of the shipper, and must be reported to the carrier immediately upon receipt of the items. Claims must be made within seven (7) days of receipt.

Tech Specs!

Weight & Dimensions

Width| 14.96 inches (380 mm)
Depth| 9.8 inches (247 mm)
Height| 21.7 inches (550 mm)
Weight| 48.5 Lbs. (22kg)
Power
Operating Voltage| 90-250V, 50/60Hz
Power Consumption| 283W, 2.49A, PF: .99
Fuse| 5A, 250V
Light Source
LED| 200W white LED light engine, 60,000 hours
Color Temperature| 6500K
Optical
Beam Angle| 13°- 27° beam angle
Gobo Size| 22.9mm outer, 18mm inner, 2mm max thickness
Thermal
Max. Operating Temp.| 104 degrees F (40 degrees C) ambient
Movement Range
Pan| 540 degree (8-16 bit resolution)
Tilt| 230 degree (8-16 bit resolution)
Control
Protocol| USITT DMX-512
DMX Channels| 16/19-channel DMX Modes
Data| 3/5-pin XLR In/Out
Other Operating Modes| Standalone, Master/Slave, Auto Mode
Warranty| 2-year limited warranty, does not cover malfunction caused by damage to LEDs. Visit www.blizzardpro.com/warranty.

Troubleshooting

Symptom Solution
Fixture Auto-Shut Off Check the fan in the fixture. If it is stopped or

moving slower than normal, the unit may have shut itself off due to high heat. This is to protect the fixture from overheating. Clear the fan of obstructions, or return the unit for service.
Beam is Dim| Check optical system and clean excess dust/grime.
No Power| Check fuse, AC cord and circuit for malfunction.
Blown Fuse| Check AC cord and circuit for damage, verify that moving parts are not restricted and that unit’s ventilation is not obstructed
Slow Movement| Check that speed channels are set appropriately.
Fixture Not Respond- ing / Responding Erratically| Make sure all connectors are seated properly and securely. Use Only DMX Cables.
Install a Terminator.
Check all cables for defects.
Reset fixture(s).

Dimensional Drawings

Dimensional Drawings

Photometric Data

Photometric Data

Luminous Intensity:

Beam 2.5m lux 2.5m fc 5m lux 5m fc 7.5m lux 7.5m fc 10m lux 10m fc
13° 38,405 3,567.9 9,937 923.2 4,668 433.7 2,746 255.1
27° 13,058 1,213.2 3,241 301.1 1,543 143.4 916 85.1

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