MRU MGAprime Q Portable Automatic Measuring System User Guide
- June 6, 2024
- MRU
Table of Contents
MGAprime Q
QUICK START GUIDE
9454EN-PRQ
About the Quick Start Guide
This Quick-Start-Guide is intended to give you an initial overview of the analyzer, its basic functions, and the basic operation. The Quick Start Guide does not replace the complete User manual of the analyzer or the safety manual supplied with the analyzer. The complete User manual can be found on the supplied USB stick.
- See also Chapter 2 USB-Stick, Page 2.
- Read and observe the separately supplied Safety manual.
- Read the complete User manual before starting the measuring operation.
- Get familiar with the analyzer before using it.
USB-Stick
The complete User manual can be found on the supplied USB stick.
- Remove the cap of the USB stick.
- Insert the USB stick into your computer.
NOTE
You can download the complete User manual directly using the following QR
code.
Scan the QR Code with a QR Code Scanner.
⇒ The complete User manual will be downloaded.
Intended use
The analyzer MGAprime Q is proofed according to DIN EN 15267-4.
The analyzer is intended for short and long-term measurements within the
context of emission control measurements. The analyzer records the measured
variables and stores them for further processing
Analyzer, Probe, Acid Dosing Unit APE and Connectors
Analyzer
The analyzer is delivered in a water-repellent bag.
During measuring operation, the analyzer must be placed in a water-resistant
bag. The water-resistant is part of the analyzer.
Heated Gas sampling probe
1 | Probe handle | 2 | Probe tube |
---|---|---|---|
3 | Fast locking coupling | 4 | Probe cone |
5 | Cable plug (14-pin) | 6 | Heated hose line |
7 | Cable coupler (5-pin) | 8 | Fast locking coupling |
9 | Filter lock |
- Check the probe filter before and after each measurement.
WARNING
The danger of burns and fire hazards from Heated hose line Injuries and burns
may result.
- Roll out the heated hose line completely for each measurement.c
ATTENTION
When measuring with a coiled heated hose line, the hose line is destroyed due
to strong heat development.
- Roll out the heated hose line completely for each measurement.
Acid Dosing Unit APE
CAUTION
Acid from the condensate
Acid burns may result from weakly acidic liquids from the condensate.
- If you come into contact with acid, wash the area immediately using a lot of water.
- Note the safety data sheet for phosphoric acid (10%).
- Consider connecting a container to the condensate outport
Phosphoric acid (10 %) is injected into the analyzer using the Acid Dosing
Unit APE (# 12076 Injection MGAprime Q Set).
The injection of phosphoric acid (10 %) is necessary for a correct
measurement.
Connectors
Front side right
1| Loudspeaker| 2| Ethernet (LAN)
3| USB socket| 4| Second USB socket (option)
5| RS485 (Option)| 6| Analog outputs 4 … 20 mA
Analog-inputs 4 … 20 mA
7| Mains power supply| |
Front side left
8| Sample gas filter| 9| Condensate outlet port
Hose connection DN 4/6
10| Sample gas outlet port (VENT)
Hose connection DN 4/6| 11| Fresh air inlet port
12| Sample gas inlet port| 13| Outlet fan of gas cooler
14| Probe connection, electrical| 15| Pressure-/diff. pressure
16| Pressure-/diff. pressure (Absolute pressure)| 17| Combustion air
temperature
18| AUX socket| 19| Connection acid injection
20| Connection acid injection| |
Operation
Commissioning
-
Connect the mains plug.
-
Press Power on / off (1)
-
The analyzer switches on.
-
The operating system boots.
-
Die blaue LED für Power und die blaue LED für Netzbetrieb leuchten. (Im Fehlerfall leuchtet die Power LED rot)
-
Blue LEDs for ON and power supply are switched on.
(In the event of an error, the Power LED lights red) -
The device runs through a start routine of 60 minutes.
The start routine includes: -
self-test
-
warm-up of the NDIR bench
-
cooldown of the double stage gas cooler, indicated by the symbol
-
Zeroing is indicated by a symbol.
The remaining time until the end of zero is displayed. -
Ready for operation after 60min
Operation panel
All functions are controlled via the touch surface of the instrument.
Different gestures are available in the individual menus and windows.
1 | Power-on and reset | 2 | Reserve |
---|---|---|---|
3 | Reserve | 4 | LED display mains operation/battery charging mode |
5 | Reserve | 6 | Current flow rate |
6a | Current pump load | 7 | Current temperatures heated hose |
8 | Selected measuring program, e.g. | ||
Test or measurement program | 8a | APE | |
9 | Current temperatures of NDIR | ||
bench | 10 | Current temperatures of gas cooler 1 | |
10a | Current temperatures of gas cooler 2 | 11 | Access to detailed information |
on the instrument components.
Especially for service or inquiry
12| Menu Sites| 13| Menu Measure
14| Status bar: the display of zero point, alarms, executed measuring pro-
gram, selected fuel, heat-up-, cool-down phase| 15| Menu Settings
16| Menu Extras| 17| Menu Info
18| Battery Charge indicator| 19| Context menu with window- dependent
additional functions
Measurement
ATTENTION
- Operate the analyzer in a standing position only.
- See also chapter 4.4 Connectors, S.5
- Set up and operate the analyzer only as shown in the illustration.
- Never operate the analyzer in a lying position.
The analyzer may otherwise be damaged.
Prepare measurement
Operating temperature
The internal gas cooler operates at 4°C, which is the dew point of the sample
gas to the sensors. Components along the gas line may be damaged if they are
colder than 4°C and condensation appears internally. Therefore, if the
analyzer has been stored very cold below 0°C, it is essential to wait for the
analyzer to warm up in a warm environment in order to avoid such condensation!
In such cases, take a typical warm-up time for the instrument of one hour into
account, especially when wet flue gases are to be measured. If the operating
temperature is not within the permissible range, a corresponding message is
displayed.
Power supply
The analyzer can be operated with an internal battery to warm up the
instrument or to use internal instrument functions. A mains connection is
required for the measurement including a heated gas sampling probe and heating
hose.
ATTENTION
When measuring with coiled heated hose line, the hose line is destroyed due to
strong heat development.
- Roll out the heated hose line completely for each measurement.
Opening the transport bag
- Open the transport bag to get access the control panel (1).
- Open the transport bag to get access to the left side. (2).
- Open the ventilation flap (3).
Connections to the analyzer
- See also Chapter 3 Analyser, Probe, Acid Dosing Unit APE and. S.3.
- Connect the gas sampling probe to Sample gas inlet port (12) (gas coupling and round plug).
- Note that acidic condensate, as well as phosphoric acid, is discharged from the condensate out port (9). Consider connecting a hose or collecting container to the condensate outlet when appropriate. Ensure that the empty volume of the collection container is sufficient (24ml/h). The hose must not be closed and the collection container must have a ventilation opening.
- Please note that measuring gas may leak at the analyzer side or at the Sample gas outlet port (10)
- Ensure that ambient fresh air can be sucked in at the Fresh air inlet port (11). Consider connecting a hose leading fresh air to the analyzer.
Connecting Acid Dosing Unit APE
CAUTION
Acid from the condensate
Acid burns may result from weakly acidic liquids from the condensate.
- If you come into contact with acid, wash the area immediately using a lot of water.
- Note the safety data sheet for phosphoric acid (10%).
- Consider connecting a container to the condensate outport
NOTE
Phosphoric acid (10%) is not included in the scope of delivery.
Phosphoric acid (10 %) must be procured by the operator.
-
Check the remaining contents of the acid tank before measurement.
-
Connect a collection container to the condensate outlet.
-
Plug the AUX connector into the analyzer.
The AUX-connection cable ensures that no phosphoric acid (10 %) is injected into the analyzer when the pumps are switched off. -
Plug the couplings of the connecting hose into the connection nozzle of the Acid Dosing Unit APE (2x outlet to device).
-
Plug the couplings of the connecting hose into the connection nozzle of the analyzer.
NOTE
You do not have to pay attention to any special arrangement of the couplings
between the Acid Dosing Unit APE and the analyzer.
Make sure that the hose connectors click into place audibly.
-
Plug the coupling of the connecting hose to the acid tank into the connection nozzle of the Acid Dosing Unit APE (Input 10 % phosphoric acid).
Plug the cable socket of the main cable into the Acid Dosing Unit APE (Main). -
Plug the power cord into the socket.
⇒ At the end of the zero-point measurement, phosphoric acid (10 %) will be injected.
⇒ The control lamp lights up green as soon as phosphoric acid (10 %) will be injected. The control of the acid dosing unit APE begins 40 minutes after the analyzer is started
Take a measurement
- Touch the menu Measure.
⇒ The measured value window appears.
⇒ The measurement starts with the set parameters.
MRU GmbH, Fuchshalde 8 + 12, 0-74172 Neckarsulm-Obereisesheim
Phone +49 71 32 99 62-0, Fax +49 71 32 99 62-20
email: info@mru.de
site: www.mru.eu
Managing director: Erwin Hintz
HRB 102913, Amtsgericht Stuttgart
USt.-IdNr. DE 145778975
MRU GmbH, D-74172 Neckarsulm
Documents / Resources
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MGAprime Q Portable Automatic Measuring
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