MOXA ioThinx 4510 Series Advanced Controllers and I-Os Installation Guide

 2021 Moxa Inc. All rights reserved.

ioThinx 4510 Series
Quick Installation Guide
Version 1.2, January 2021
Technical Support Contact Information
www.moxa.com/support

P/N: 1802045101012

Introduction

The ioThinx 4510 is an advanced modular remote I/O device with a unique hardware and software design that makes it ideal for a variety of industrial data acquisition applications.

Package Checklist

• 1 x ioThinx 4510 product
• 1 x quick installation guide (printed)
• 2 x side cover plate

Installation

Connecting System Power
Connect your 12 to 48 VDC power source to the terminal block SP+ and SP- terminals on the ioThinx 4510. The ground connector of the system is on the back of the unit, which will connect to the DIN rail when the product is attached to it.

Connecting Field Power

The ioThinx 4510 can receive field power through a 12/24 VDC power input. Field power can be used to supply power for some I/O modules, such as digital input and analog output modules.

Connecting the Field Power Ground

Connect the Field Ground pin () to the field power ground.

Connecting to the Network

Ethernet Communication
The ioThinx 4510 is equipped with dual unmanaged LAN ports (RJ45). Connect a network Ethernet cable to either port to provide an Ethernet connection to the unit.

Serial Communication

The ioThinx 4510 is equipped with a 3-in-1 serial interface, which supports 1 RS-232 port, or 1 RS-422 port, or 2 RS-485 ports. Refer to the pin assignment table below to set up serial connections to the unit.

45M Module Wiring
For detailed 45M module wiring, refer to the ioThinx 4510 User’s Manual on Moxa’s official website.

Installing the System on a DIN Rail

Step 1 : Hook the mounting clip of the unit onto the DIN rail and lower the clip onto the DIN rail. Reserve at least 5.5 cm of space above the DIN rail to ensure that there is enough room to install the unit. 

Step 2: Push the unit toward the DIN rail until the mounting clip snaps in place.

Installing a 45M Module on a DIN-Rail

Step 1 : Align the 45M module side by side with the head/CPU module, making sure that the upper and lower rails are hooked together.

Step 2: Align the 45M module side by side with the head/CPU module and then push the 45M module until it touches the DIN rail. Next, apply more force until the module clips to the DIN rail.

NOTE After the module is firmly attached to the DIN rail, the module connections to the internal bus will be established.

Removing a 45M Module from a DIN Rail

Step 1: Use your finger to lift the release tab on the lower part of the module.

Step 2: Push the top of the release tab to latch it, and then pull the module out.

NOTE Electrical connections for the internal bus will be disconnected when removing the 45M module.

WARNING
Be sure the power is off before removing modules to avoid damaging the equipment.

Installing the Covers on the First and Last Module

Attach the covers to the first and last module to cover the modules’ contacts.

NOTICE
Be sure to attach the covers to provide electrostatic discharge protection.

Horizontal Installation

Before installing the device, make sure there is enough space between the device and nearby items (walls, other devices, etc.) to ensure proper heat dissipation. To ensure that the device works properly, we suggest reserving the amount of space indicated in the adjacent figure.

CAUTION
DO NOT install the device vertically. If the device is installed vertically, the fanless heat dissipation design will not perform as intended.

LED Indicators

Name| Indication| LED Qty|

Description

---|---|---|---
SP| System Power| 1| On: Power on Off: Power off
FP| Field Power| 1| On: Power on Off: Power off
RDY| System (Kernel) Ready| 1| Green: System ready
Green Slow Blinking: Booting up Red: System error
Red Slow Blinking:
Loading Factory Default Recovery/Upgrading firmware/Backup mode
Red Fast Blinking: Safe mode
Off: Power off
LAN| Ethernet Connection| 1 for each port| Green: 100Mb connection Amber: 10Mb connection Blinking: Data transmitting Off: Disconnected
Px| Serial Connection| 1 for each port| Green: Tx
Amber: Rx
Non-simultaneous Blinking: Data transmitting
Off: Disconnected

System Configuration

1. Configuration via Web Console
   Main configuration of the unit is done through the web console.
   • Default IP Address: 192.168.127.254
   • Subnet Mask: 255.255.255.0
   NOTE Be sure to configure the host PC’s IP address to use the same subnet as the unit. For example, 192.168.127.253

2. IOxpress Utility
   IOxpress is a utility that helps users with mass deployment of, searching for, and locating units on the local network. This utility can be downloaded from Moxa’s website.

3. Loading the Factory Default Settings
   There are three ways to restore the unit to the factory default settings:
   a. Hold the Reset button inside the front door of the unit for 10 seconds while it is powered on.
   b. Select the unit from the express utility’s Device Library page, and then choose Load Factory Default.
   c. Go to the System tab on the unit’s web console and choose Load
   Factory Default in the Configuration section.
   NOTE Please refer to the user’s manual for information on detailed configuration and settings.

How to Download the Software

Related software packages can be downloaded from the Moxa website.
Step 1 : Go to the following address:
https://www.moxa.com/en/support
Step 2 : Type the model name in the search box or select a product from the drop-down box and then click Search.
The ioLogik E1200 Series is used for the examples below.

Step 3 : Go to the Software page to download the latest software for the product.

Specifications

-20 to 60°C (-4 to 140°F) Wide Temp. Models:
-40 to 75°C (-40 to 167°F)
Storage Temperature| -40 to 85°C (-40 to 185°F)

Attention

1. This device is only for indoor use in environments with pollution degree 2.
2. This device has field power ground and two ground pins on the back of the device. For surge protection, connect the field power ground pin to your field power ground and connect the DIN rail to earth ground.
3. Cables rated for a minimum temperature of 105°C must be used for the Power Supply Terminal.
4. We suggest using the following cable types for wiring:
   • ioThinx 4510 Series:

   AWG 12 to 16 for power connections
   AWG 16 to 28 for serial connections
   • 45MR-7210:
   AWG 12 to 16 for power connections
   • 45MR-2600/2601/2606 Digital Output Terminals:
   AWG 16 to 18
   • 45MR-2404 Relay Output Terminal:
   AWG 16 to 18
   • All other 45MR modules:
   AWG 16 to 24

References

• Moxa - Support
• Moxa - Support

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