HINKLEY 37802512 CHISEL 52 Inch Ceiling Fan Instruction Manual

: June 6, 2024
: HINKLEY

**HINKLEY 37802512 CHISEL 52 Inch Ceiling Fan Instruction Manual

**

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This manual contains complete instructions for the installation and operation of this fan. It has been designed to make the installation process as easy as possible. If you are unfamiliar or uncomfortable with wiring, please contact a qualified electrician. If you need additional assistance or have any questions, please reach out to us.

For warranty information, visit hinkley.com.

NOTE: Limit one fan per power circuit.

WARNING:
Read and follow these instructions carefully and be mindful of all warnings shown throughout.

GENERAL INSTALLATION & OPERATION INSTRUCTIONS

To ensure the success of the installation, be sure to read the instructions and review the diagrams thoroughly before beginning.
To avoid possible electric shock, be sure electricity is turned off at the main power box before wiring. All electrical connections must be made in accordance with local codes, ordinances and/or the National Electric Code. If you are unfamiliar with the methods of installing electrical wiring and products, secure the services of a qualified and licensed electrician as well as someone who can check the strength of the supportive ceiling members and make the proper installation(s) and connections.
WARNING: To reduce the risk of fire, electric shock, or other personal injury, mount fan only on an outlet box or supporting system marked acceptable for fan support of 35 lbs (15.9 kg) or less and use mounting screws provided with the outlet box. Most outlet boxes commonly used for the support of lighting fixtures are not acceptable for fan support and may need to be replaced. Consult a qualified electrician if in doubt.
Make sure that your installation site will not allow rotating fan blades to come in contact with any object. Blades should be at least 7 feet from floor.
Blades should be attached after motor housing is hung and in place. Fan motor housing should be kept in the carton until ready to be installed to protect its finish. If you are installing more than one ceiling fan, make sure that you do not mix fan blade sets, as each blade is part of a weighted set.
After making electrical connections, spliced conductors should be turned upward and pushed carefully up into outlet box. The wires should be spread apart with the common conductor and the grounding conductor on one side of the outlet box, and the “HOT” wires on the other side.
Electrical diagrams are for reference only. Light kits that are not packed with the fan must be UL listed and should be installed per the light kit’s installation instructions.
After fan is completely installed, check to make sure that all connections are secure to prevent fan from falling and/or causing damage or injury.
The fan can be made to work immediately after installation – the bearings are adequately charged with grease so that, under normal conditions, further lubrication should not be necessary for the life of the fan.
To operate the reverse function on this fan, press the reverse button while the fan is running.
NOTE: Limit one fan per power circuit.

IMPORTANT SAFETY PRECAUTIONS

WARNINGS:

Disconnect power by removing fuse or turning off circuit breaker before installing the fan and/or optional lighting.
Support directly from building structure.
To reduce the risk of fire, electric shock or personal injury, mount to outlet box marked “acceptable for fan support” and use mounting screws provided with the outlet box. Most outlet boxes commonly used for the support of lighting fixtures are not acceptable for fan support and may need to be replaced. Consult a qualified electrician if in doubt.
Do not use an incandescent light dimmer. Do not use this fan with any transformer type fan speed control device.
To reduce the risk of personal injury, do not bend the blade arms when installing them, balancing the blades or cleaning the fan. Do not insert any object(s) between rotating fan blades.

NOTE:
The important precautions, safeguards and instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution and carefulness are factors which cannot be built into this product. These factors must be supplied by the person(s) installing, caring for and operating the unit.

TOOLS & MATERIALS REQUIRED

Tools & Materials

PHILLIPS SCREWDRIVER
FLAT SCREWDRIVER
WRENCH OR PLIERS
WIRE CUTTER
STEPLADDER
WIRING SUPPLIES AS REQUIRED BY ELECTRICAL CODE

UNPACKING YOUR FAN

UNPACK YOUR FAN AND CHECK THE CONTENTS

Do not discard the carton. If warranty replacement or repair is ever necessary, the fan should be returned in original packing. Remove all parts and hardware. Do not lay motor housing on its side, or the decorative housing may shift, be bent or damaged.
Examine all parts. You should have the following:

PACKAGE CONTENT

1| Blade Set of 3| BL903752FMB (Walnut) BL903752FMW (Weathered Wood)
BL903752FGT(Driftwood)
---|---|---
2| Hanging Bracket| CA903744FMB
CA903744FMW
CA903744FGT
3| Ceiling Canopy and Trim Ring

4

|

Yoke Cover

| YC903744FMW
YC903744FGT
5| Downrod Asm.| DR94016FMB
DR94016FMW
DR94016FGT
6| Fan Housing with Motor

*Remove rubber shipping supports around motor, if applicable. Save the screws.

|
7| Receiver/ Controller| CN903752
8| Wall Control With: Face Plate, 2 Sets of Mounting Screws, and Machine Screws 5 Wire Nuts

Wall Control w/12v Battery

| 980013FAS
9| Hardware Bag|
Blade to Motor Screws and Lock Washers and Flat Washers.

Safety cable hardware (wood screw, flat washer)

Bracket Mounting Hardware (wood screws, screws, lock washers, star washers, flat washers)

Balance Kit

| MH903744FM
MH903744FMW
MH903744FGT

NOTE: Design of parts shown above may look slightly different for your specific model of fan.

PREPARATION

Verify you have all parts before beginning the installation. Check foam insert closely for missing parts. Remove motor from packing. To avoid damage to finish, assemble motor on soft padded surface or use the original foam inset in motor box.
PREPARATION

DO NOT LAY MOTOR HOUSING ON ITS SIDE AS THIS COULD RESULT IN SHIFTING OF MOTOR IN DECORATIVE ENCLOSURE

INSTALLING THE HANGING BRACKET

CAUTION: To avoid possible electrical shock, be sure electricity is turned off at the main power box before wiring. All wiring must be in accordance with National and Local Electrical Codes and the ceiling fan must be grounded as a precaution against possible electric shock.

Locate ceiling joist where fan is to be mounted, being sure location agrees with the requirements in the minimum clearance section of this guide. Wood joists must be sound and of adequate size to support 35 pounds (See page 2, items 3 and 4).
If not already present, mount a UL listed outlet box marked “suitable for fan support” following the instructions provided with the outlet box. The outlet box must be able to support a minimum of 35 pounds.
Remove canopy from hanger bracket. Remove twist-lock trim ring by rotaing counter-clockwise. Remove canopy screw that does not have key slot in canopy. Loosen screw with key slot and remove canopy.
Attach hanging bracket to outlet box using screws provided with the outlet box

HANGING THE FAN

Remove ball from down rod by loosening set screw in the side of the ball. Slide ball down and remove ball pin; remove ball. (Fig. 1)Carefully support fan body (motor) in its Styrofoam packing with the mounting collar (where the wires come out) facing upward. Loosen the two security set screws and remove the down rod pin and retaining clip from the coupling on top of the motor assembly.
(Fig. 2)
Carefully feed the electrical lead wires and safety cable from the fan through the down rod. Thread down rod into coupler until holes align. Insert down rod pin through holes in mounting collar and down rod; clip cotter pin through small hole in end of down rod pin to hold down rod in place.
Tighten security set screws against down rod using a large flat blade screwdriver to ensure a tight fit against down rod. Tighten nuts against mounting collar.
REMEMBER to turn off the power before you begin.
To properly install your ceiling fan, follow the steps below.
Slip the yoke cover, trim ring and canopy onto the down rod. (Fig. 3)
Slide the hanger ball onto the down rod, insert the cross pin through the down rod and tighten. Tighten the set screw.
Feed wires through holes in rubber ball moisture cap and slide cap down overtop of ball. (Fig. 3)
Lift ball/down rod/fan into hanger bracket opening.
NOTE: The tab opposite hanger bracket opening should fit in slot on ball. (Fig. 4)

NOTE:
6 feet of lead wire is supplied on the fan for use with longer down rods.

INSTALLATION OF SAFETY CABLE SUPPORT
Attach the wood screw and the flat washer to the ceiling joist as shown (do not fully tighten). Slide the cable clamp onto the safety cable from the fan. Loop the safety cable around the wood screw that was just attached to ceiling joist. Feed the end of the cable into the clamp and pull as much cable through as possible. Firmly tighten screw in the clamp. Cut off excess cable.

ELECTRICAL CONNECTIONS

NOTE: One fan per power circuit.

REMEMBER -Turn off the power!
NOTE – Control must be installed within 30 feet of fan.

Use the wire nuts supplied with your fan when making connections. Secure the connectors with electrical tape and make sure there are no loose connections or wire strands.

Insert the receiver into the ceiling mounting bracket with the flat side of the receiver facing the ceiling. (Fig. 1) For best performance, make sure the Black
Antenna, on the end of the receiver, remains extended and not tangled with any of the electrical wires.
Make wire connections from the fan to the receiver unit. For this step use the bundle of 5 wires on the receiver. (Fig. 2)
- Connect the YELLOW fan wire to the YELLOW receiver wire.
- Connect the GRAY fan wire to the GRAY receiver wire.
- Connect the RED fan neutral wire to the RED receiver neutral wire.
- Connect the WHITE fan neutral wire to the WHITE receiver neutral wire.
- Connect the BLUE fan neutral wire to the BLUE receiver neutral wire.
Connect the wiring from the ceiling to the receiver unit. (Use the 2 wire bundle on the receiver.) Secure with supplied wire nuts.
- Connect the BLACK building supply wire to the BLACK receiver wire.
- Connect the WHITE receiver neutral wire to the WHITE building neutral wire.
- Connect the COPPER building ground wire to the YELLOW/GREEN fan ground wire. Also connect the two GREEN wires (from fan) to building ground wire.

FINISHING THE INSTALLATION

Tuck connections neatly into ceiling outlet box.
Slide the canopy up to mounting bracket and allign the key hole on the canopy to the screw on the mounting bracket, turn canopy until it locks in place at the narrow section of the key holes.
Align the circular hole on canopy with the remaining hole on the mounting bracket, secure by tightening the two set screws.
Assemble trim ring by aligning slots in trim ring with canopy screw heads. Twist to lock into place.

NOTE: Adjust the canopy screws as necessary until the canopy and trim ring are snug.
WARNING:
Make sure the hook on the hanging bracket properly sits in the groove in the hanger ball before attaching the canopy to the bracket by turning the housing until it drops into place.

BLADE ATTACHMENT

NOTE: Remove any rubber supports that are installed for shipping.

Fasten blade to motor with provided screws, lock washers and flat washers. Repeat procedure for remaining blades. Make sure screws are TIGHT! Loose motor screws can contribute to unnecessary hum during operation.

NOTE: Cordless power screwdrivers are NOT recommended, as they usually strip the heads of the screws and usually will not fully compress the lock washers on the motor screws. Use a large flat blade screwdriver for final tightening to fully compress the washers. This will help ensure proper alignment of the blades and noise-free, wobble-free running.

INSTALLING THE WALL CONTROL

REMEMBER to turn off the power before you begin.
NOTE – Control must be installed within 30 feet of fan.

Remove the existing wall plate and the old switch from the wall outlet box. (Fig. 1)
Connect the wiring from the wall switch receptacle to wall transmitter unit
Connect one BLACK wire from the wall to one BLACK wire (labeled “TO FAN”) from the wall transmitter.
Connect the other BLACK wire (labeled “TO POWER SUPPLY”) from the transmitter to the remaining BLACK wire from the wall (A/C supply source).
Connect the green ground wire form the switch to the ground wire on the wall outlet box.
Install the wall transmitter on the existing wall outlet box using the screws provided. Attached the wall plate with the mounting screws to finish the installation. (Fig. 2)

OPERATION

Your DC brushless motor is equipped with an automatically learned type remote control. There is no frequency switches on the receiver or transmitter. The fan can start to use once the pairing process is done.

Remove the panel from the transmitter and then install one 23A/12V battery (included). To prevent damage to transmitter, remove the battery if not use for long periods of time (Fig. 16).

I, II, III, IV, V and VI button:
These six buttons are used to set the fan speed as follows:
I = minimum speed
II = low speed
III = medium low speed
IV = medium speed
V = medium high speed
VI = high speed
button:
This button turns the fan off.
Reverse button:
This button is to control fan direction.
This button must be pressed while fan is running (suggested speed IV)
Light button:
This button is to control optional light.
Switch the “D” and “ON” dip switch on the front of transmitter to decide the light in “ON/OFF” or “Dimmable” condition.
“SET” code setting button:
Follow the below steps to use the set button. (Fig. 1)
ON – OFF Slide button: Power switch. (Fig. 16)
Signal light (Fig. 2)
Pairing Process
With the fan’s power off, restore power to the fan.
Press and hold “SET” button for about 5 seconds and release. If optional light kit is installed, the light kit will flash twice and the signal light on the wall control will come on when the button is pressed.
The fan has completed the pairing process with the wall control and is ready for use.
NOTE: A single fan can be controlled with as many as 3 wall controls in one room. Every control will need to repeat the pairing process based on instructions above and all controls must be within 30 feet of the fan.
Summer Mode and Winter Mode Operation
Summer Mode (forward):
A DOWNWARD airflow creates a cooling effect as shown in Figure 3. This allows you to set your air conditioner on a warmer setting without affecting your comfort.
Winter Mode (Reverse):
An UPWARD airflow moves warmer air off the ceiling area as shown in Figure 4. This allows you to set your heating unit on a cooler setting without affecting your comfort.

CARE AND CLEANING

Periodically it may be necessary to re-tighten blade to blade arm screws or blade arm to motor screws to prevent clicking or humming sound during operation. This is especially true in climates with broad temperature and humidity ranges.

When dusting the blades, you must support the blade to prevent bending – no pressure should be applied to the blades. If you experience any flaws in the operation of your fan, please check the following points.

TROUBLESHOOTING

CAUTION:
Switch off power supply before carrying out any of these checks.

PROBLEM	SOLUTION
FAN WILL NOT START

Check circuit fuses or breakers.
Check wall control LED indicator light. If LED is not illuminated when pushing a button, it is not transmitting a signal. Please check power to wall control/circuit breaker and all electrical connections.
Assure there are no more than 2 fans operating on a circuit through the wall control. Assure that there are no more than 12 fans operating on a circuit through an on/o‑ wall switch or a breaker (not through a wall control).
Assure that the fan in within range of the WiFi (150 ft.) or wall control (30 ft.).
Check to assure only one fan is installed in the power circuit.

FAN SOUNDS NOISY|

Allow a 24-hour “breaking-in” period. Most noise associated with a new fan will disappear during this time.
Make sure all motor housing screws are securely fastened.
Make sure the screws that attach the fan blade to the fan are tight.
Make sure your ceiling box is secure and rubber isolator pads are used between the mounting bracket and outlet box.

FAN WOBBLES|

Check that all blade and blade arm screws are secure.
If the blade wobble is still noticeable, interchanging two adjacent (side by side) blades can redistribute the weight and possibly result in smoother operation.
Check to assure all dowrods to motor hardware and/or hanger ball are tight.
Make sure ceiling box is secure.

ENERGY GUIDE

AVERAGE PERFORMANCE AND ENERGY INFORMATION

SPECIFICATIONS

PERFORMAN CE SPECIFICATIONS	STANDARD
HIGH SPEED	LOW SPEED
Airflow (CFM)	6564
Energy Use (Watts)	30.0
Airflow E‑ciency (CFM/W)	219
Energy Costs (Yearly)	8
Amps	0.46
RPMs	222

SMART BY BOND

HINKLEY SMART FAN OPTIONS (SOLD SEPARATELY):

In addition to the included wall control, you can control your Hinkley fan through the Bond app using the smart technology accessory controls SOLD SEPARATELY.

To use the app, download it for free from the App Store or Google Play.
Open the app to create your account. You can also login with your Facebook or Google account.
Next, set up a WiFi connection. You will need the SSID and WiFi password for the network you want to connect to.
You will receive a prompt to choose the finish of your fan and name your fan device.
The app will walk you through the main screen and show you how to change fan speeds, dim the light, set timers or utilize breeze mode.

NOTE: Maximum of 2 fans can operate on a circuit through the wall control. Maximum of 12 fans can operate on a circuit through an on/off switch or breaker when utilizing the app for the fan control (without the wall control in the circuit).

HINKLEY IS PROUD TO PROVIDE YOU WITH CEILING FAN PRODUCTS THAT ENHANCE YOUR SPACE WITH COMFORT, PURPOSE AND STYLE. AS A FAMILY COMPANY, WE ARE COMMITTED TO DESIGN, PERFORMANCE AND QUALITY, AND WHAT’S IMPORTANT TO YOU IS PARAMOUNT TO US.

FOR A COMPLETE ASSORTMENT OF OUR PRODUCTS AND SOURCE BOOKS, HINKLEY.COM.

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