FLEX FX5221 24V Vaccum Cleaner User Manual

**FLEX FX5221 24V Vaccum Cleaner User Manual

**

SAFETY SYMBOLS

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols and the explanations with them deserve your careful attention and understanding. The symbol warnings do not, by themselves, eliminate any danger. The instructions and warnings they give are no substitutes for proper accident prevention measures.

WARNING Be sure to read and understand all safety instructions in this Operator’s Manual, including all safety alert symbols such as “DANGER,” “WARNING,” and “CAUTION” before using this tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury.

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

| This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
_DANGER_|

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

_WARNING_

| WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
_CAUTION_|

CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, will result in minor or moderate injury.

Damage Prevention and Information Messages

These inform the user of important information and/or instructions that could lead to equipment or other property damage if they are not followed. Each message is preceded by the word “NOTICE”, as in the example below:

NOTICE: Equipment and/or property damage may result if these instructions are not followed.

WARNING The operation of any power tools can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.

IMPORTANT SAFETY WARNINGS

General Power Tool Safety Warnings

When using an electrical appliance, basic precautions should always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS PRODUCT!

WARNING To reduce risk of fire, electric shock, or injury: know your power vacuum.
Read the instruction manual carefully. Learn the vacuum’s applications and limitations, as well as the specific potential hazards related to this vacuum. Following this rule will reduce the risk of electric shock, fire, or serious injury.

Work Area Safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate appliance in explosive atmospheres, such as in the presence of flammable  liquids, gases or dust. Power tools create sparks, which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you  to lose control.

Electrical Safety

• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Wear electrically insulated footwear, such as rubber boots, when vacuuming wet material.
• Do not expose appliance to rain or wet conditions. Water entering an appliance will increase the risk of electric shock.

Personal Safety

• Stay alert, watch what you are doing and use common sense when operating appliance.
• Do not use the appliance while tired or under the influence of drugs, alcohol, or medication.
• A moment of inattention while operating appliance may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to battery pack, picking up or carrying the appliance. Carrying appliance with your finger on the switch or energizing appliance that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the appliance on. A wrench or a key left attached to a rotating part of the appliance may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure that these are connected and properly used. Use of dust collection can reduce dust-related  hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

Use and Care

• Do not force the appliance. Use the correct appliance for your application. The correct appliance will do the job better and safer at the rate for which it was designed.
• Do not use the appliance if the switch does not turn it on and off. Any appliance that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the battery pack from the appliance before making any adjustments, changing accessories, or storing appliance.
• Such preventive safety measures reduce the risk of starting the appliance accidentally.
• Store idle appliance out of the reach of children and do not allow persons unfamiliar with the  appliance or these instructions to operate the appliance. Appliances are dangerous in the hands of untrained users.
• Maintain appliance and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the appliance’s operation.
• If damaged, have the appliance repaired before use. Many accidents are caused by poorly maintained appliance.
• Use the appliance and accessories, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the appliance for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the appliance in unexpected situations.

Battery Pack Use and Care

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use appliance only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal  to another.
• Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact.
• If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or appliance that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or appliance to fire or excessive temperature. Exposure to fire or temperature above 265 °F may cause explosion.
• Follow all charging instructions and do not charge the battery pack or appliance outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

• Have your appliance serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Do not modify or attempt to repair the appliance or the battery pack except as indicated in the instructions for use and care.

SAFETY INSTRUCTIONS FOR VACUUM CLEANER

• Do not use to vacuum hazardous or toxic substances or dusts, e.g., asbestos. The filter is not able to capture all hazardous particles, which may cause health hazards.
• To Reduce The Risk Of Electric Shock – Do not expose to rain. Store indoors.
• For household use only.
• Do not allow the appliance to be used as a toy. Close attention is necessary when used by or near children.
• Use only as described in this manual.
• Use only manufacturer’s recommended attachments.
• Do not put any object into any openings.
• Do not use with any opening blocked; keep openings free of dust, lint, hair, and anything that may reduce air flow.
• Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts. Loose clothes, jewelry, or long hair can be drawn into air vents.
• Use extra care when cleaning on stairs.
• Do not handle the charger, including charger plug, or charger terminals with wet hands.
• Do not charge the battery pack outdoors.
• Use only the charger supplied by the manufacturer to recharge.
• Do not incinerate the appliance even if it is severely damaged. The batteries can  explode in a fire.
• Do not leave the appliance unattended when the battery is inserted. Remove the battery when the blower is not in use and before servicing.
• Keep the appliance and its handle dry, clean and free from oil and grease. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any strong solvents to clean your blower.
• Following this rule will reduce the risk of loss of control and deterioration of the enclosure plastic.
• Use safety equipment. Always wear eye protection with side shields marked to comply with ANSI Z87.1 along with hearing protection when operating this equipment.
• Everyday glasses have only impact resistant lenses. They are NOT safety glasses.
• Following this rule will reduce the risk of eye injury.
• Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.
• Protect your hearing. Wear hearing protection during extended periods of operation. Following this rule will reduce the risk of serious personal injury.
• Batteries can explode in the presence of a source of ignition, such as a pilot light. To  reduce the risk of serious personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.
• Never run the unit without the proper equipment attached.
• Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.
• To reduce the risk of health hazards from vapors or dust, never vacuum chemicals, fertilizers, or any other toxic substances.
• Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan this tool to someone else, also loan these instructions to them to prevent misuse of the product and possible injury.
  SAVE THESE INSTRUCTIONS!

FCC CAUTION

1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
2. This device may not cause harmful interference.
3. This device must accept any interference received, including interference that may cause undesired operation.
4. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

NOTICE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

DANGER People with electronic devices, such as pacemakers, should consult their physician(s) before using this product.
Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker.

SAVE THESE INSTRUCTIONS

SYMBOLS

IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool  better and safer.

surface speed, orbits, etc. per minute
O| Off position| Zero speed, zero torque…
1,2,3,…

Ⅰ,Ⅱ,Ⅲ,

| Selector settings| Speed, torque, or position settings. Higher

number means greater speed

| Infinitely variable selector with off| Speed is increasing from 0 setting
| Arrow| Action in the direction of arrow
| Alternating current (AC)| Type or a characteristic of current
| Direct current (DC)| Type or a characteristic of current
| Alternating or direct current

(AC / DC)

| Type or a characteristic of current
| Class II tool| Designates Double Insulated Construction tools.
| Protective earth| Grounding terminal
| Li-ion RBRC seal| Designates Li-ion battery recycling program
| Read the instructions| Alerts user to read manual
Symbol| Name| Designation/Explanation
---|---|---
| Wear eye protection symbol| Alerts user to wear eye protection
| Always operate with two hands| Alerts user to always operate with two hands
| Do not use the guard for cut- off operations| Do not use the guard for cut-off operations

SYMBOLS (CERTIFICATION INFORMATION)

Laboratories.
| This symbol designates that this component is recognized by Underwriters Laboratories.
| This symbol designates that this tool is listed by Underwriters Laboratories, to United States and Canadian Standards.
| This symbol designates that this tool is listed by the Canadian Standards Association.
| This symbol designates that this tool is listed by the Canadian Standards Association, to United States and Canadian Standards.
****| This symbol designates that this tool is listed by the Intertek Testing Services, to United States and Canadian Standards.

FUNCTIONAL DESCRIPTIONS AND SPECIFICATIONS

ASSEMBLY

WARNING Detach the battery pack before making any assembly, adjustments or changing accessories. Such preventive safety measures reduce the risk of starting the appliance accidentally

TO ATTACH/DETACH BATTERY PACK (FIG. 2)

To attach the battery pack:

Align the raised rib on the battery pack with the grooves in the tool, and then slide the battery pack onto the tool.

NOTICE: When placing the battery pack onto the tool, be sure that the raised rib on the battery pack aligns with the groove inside the tool and that the latches snap into place properly. Improper attachment of the battery  pack can cause damage to internal components.

To detach the battery pack:

Depress the battery-release button located on the front of the battery pack, to release the battery pack. Pull the battery pack out and remove it from the tool.

ACCESSORIES (FIG. 3)

The nozzles and other attachments for the vacuum are shipped inside the dust canister.

To open the dust canister, release the dustcanister latches and lift the head unit.

Remove the parts and reinstall the head unit. Secure the head unit with the latches.

INSTALLING THE DUST BAG (FIG. 4)

A disposable dust bag can be used to collect dust and debris.

WARNING The dust bag can only be used when dry vacuuming.
Do not use the dust bag when the dirt is wet or contains wet particles.

To use the dust bag:

• a. Remove the head unit (Fig. 3).

• b. Insert the dust bag into the dust canister.
  Place the cardboard piece at the front of the dust canister on top of the ribs as shown.

• c. Reinstall the head unit and secure it with the latches.

CONNECTING THE HOSE (FIG. 5)

For vacuum cleaning operation, insert the connector into the suction opening. For blower operation, insert the connector into the blower opening.

• a. Align the tabs on the connector with the grooves in the suction (or blower) opening.
• b. Insert the connector into the desired opening and turn it clockwise to lock in place.
• c. Align the tabs on the hose with the grooves in the connector.
• d. Push the hose into the connector until the tabs audibly lock in place.

SUCTION REGULATOR (FIG. 6)

When vacuuming, the air flow at the end of the hose can be controlled by turning the suction regulator. Turn the regulator clockwise to decrease the suction, or counterclockwise to increase the suction.

This feature is especially useful when connecting the vacuum to a power tool equipped with low air feed into the vacuum hose (like some sanders and jigsaws). When the vacuum is connected to one of these tools, turn the regulator to decrease the suction to a minimum.

USING DIFFERENT NOZZLE (FIG. 7)

All of the nozzles shown can be mounted onto the nozzle pipe. The nozzle pipe can be removed from vacuum hose by pressing the release buttons and pulling the nozzle pipe out.

USING THE POWER-TOOL ADAPTER (FIG. 8)

The power-tool adapter makes it easy to connect the vacuum to a power tool with a 1-1/4″ dust outlet.

Connect one end of the adapter to the nozzle pipe, and the other end to the dust outlet of the power tool.

USING THE SHOULDER STRAP (FIG. 9)

To use the shoulder strap, insert one snap hook into the loop above the suction opening and the other into the loop at the end of the handle.

Carry the vacuum cleaner as shown in Fig. 9.

INSTALLING THE BASE SUPPORT (FIG. 10 & 11)

In order to maintain the stability of the tool, attach the base support to the bottom of the tool with two screws.

The base support features a storage slot for the power-tool adapter. When not in use, insert the adapter into the slot on the base as shown in Fig.11.

ADJUSTMENTS

WARNING Detach the battery pack before making any assembly, adjustments or changing accessories. Such preventive safety measures reduce the risk of starting the appliance accidentally

FILTER CLEANING SYSTEM (FIG. 12)

The device is equipped with a semi-automatic filter cleaning system. It cleans the filter and restores the suction power.

To use the filter cleaning system:

• a. Switch the vacuum cleaner on.
• b. Make sure that the suction regulator is set to the maximum suction (Fig. 6).
• c. Insert the nozzle pipe into the special recess on the head unit to block the air flow and to generate the maximum vacuum in the dust canister.
• d. Press the filter cleaning button three times to clean the filter.

WASHING THE FILTER

Periodically examine the filter by lifting the head unit (Fig. 3). If the filter is still dirty after following the steps in the FILTER CLEANING SYSTEM chapter, remove it. Rinse it in cold water. Allow the filter to dry completely and reinstall it.

REPLACING THE FILTER (FIG. 13)

WARNING Check the filter periodically and replace if worn out or damaged. Using damaged filter can lead to release of unwanted airborne contaminants from the canister.

To remove the filter:

• a. Lift the head unit (Fig. 3) and put it on its side.
• b. Loosen the screw and remove the filter and the filter holder.
• c. Before installing the new filter, use a moist piece of cloth to remove any dust and debris  from the filter area.
• d. Install the new (or cleaned) filter in the reverse order of removal. Do not overtighten the screw!

OPERATING INSTRUCTIONS

WARNING To reduce the risk of fire, personal injury, and product damage due to a short circuit, never immerse your tool, battery pack or charger in fluid or allow a fluid to flow inside them.
Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach-containing products, etc. can cause a short circuit.

WARNING If any parts are damaged or missing, do not operate this product until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury.

WARNING Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury.

WARNING To prevent accidental starting that could cause serious personal injury, always remove the battery pack from the tool when assembling parts.

This vacuum cleaner must be used only with the battery packs and chargers listed below:

NOTICE: Please refer to the battery pack and charger manuals for detailed operating information.

SWITCHING ON AND OFF (FIG. 14)

To turn on the vacuum, press the switch to the “I” or “II” position on left or right. The suction and blowing ability of “II” position is stronger than “I” position.

To turn off the vacuum, push the switch to the “O” position.

OPERATING THE VACUUM

WARNING To reduce the risk of fire and injury, do not use to pick up flammable or combustible materials.

Fire could result.

This vacuum with standard HEPA filter is suitable for collection of silica dust when used in accordance with Table 1 of OSHA Standard 29CRF 1926.1153.
All OSHA requirements can be found at OSHA website: www.osha.gov
Always check OSHA website for the latest regulations.

WARNING To reduce the risk of health hazards from other vapors or dust, do not vacuum toxic or hazardous materials such as asbestos, arsenic, barium, beryllium, lead, or pesticides.

WET VACUUMING OPERATION

WARNING Do not use the dust bag during wet vacuuming operation.

• a. Remove all dirt and debris found in the canister.
• b. Turn on the vacuum with the On/Off switch and begin vacuuming.
• c. Turn off the vacuum immediately upon completing a wet vacuuming job or when the canister is full and needs to be emptied.
• d. Remove the battery pack and lift the head unit.
• e. Pour the liquid waste out into a suitable drain.
• f. Clean the interior of the canister, the filter, and accessories periodically, more often when used to pick up wet, sticky materials. Use warm, soapy water.

Use a dry filter for subsequent dry vacuuming.

We recommend purchasing an extra filter when frequently alternating between wet and dry vacuuming and swap them out as needed.

To prevent mold formation, completely dry the filter and the dust container.

DRY VACUUMING OPERATION

Make sure the filter is completely dry after wet vacuuming or use a second dry filter set for dry vacuuming. Damp or wet filters will get clogged with dust or get moldy.

To reduce exposure to silica dust, use dust bag.

• a. Turn on the vacuum with the On/Off switch and begin vacuuming.
• b. Turn off the vacuum immediately upon completing a job or when the canister or dust bag is full.

CAUTION To reduce exposure to airborne dust (especially silica dust from concrete drilling), special care is needed when removing filled dust bag.

BLOWER OPERATION

WARNING

• Always wear eye protection when using this appliance as a blower.
• Do not blow flammable or combustible materials such as gasoline or use in areas where such materials may be present. Fire could result.
• Do not point the airflow in the direction of people or pets.
  • a. Remove all dirt and debris found in the canister.
  • b. Turn on the vacuum with the On/Off switch and begin blower operation.
  • c. After using, clean up! Dispose of debris properly.
• To prevent the debris from scattering, blow around the outer edges of a debris pile. Never blow directly into the center of a pile.
• To reduce sound levels, limit the number of pieces of equipment used at any one time.
• Watch out for children, pets, open windows, or freshly washed cars, and blow debris safely away

MAINTENANCE

WARNING To avoid serious personal injury, always remove the battery pack from the tool when cleaning or performing any maintenance.

SERVICE

WARNING Preventive maintenance performed by unauthorized personnel may result in misplacing of internal wires and components which could cause a serious hazard. We recommend that all tool service be performed by a FLEX Factory Service Center or Authorized FLEX Service Station.

GENERAL MAINTENANCE

WARNING When servicing, use only identical replacement parts. Use of any other parts could create a hazard or cause product damage. Periodically inspect the entire product for damaged, missing, or loose parts such as screws, nuts, bolts, caps, etc. Tighten securely all fasteners and caps and do not operate this product until all missing or damaged parts are replaced. Please contact customer service or an authorized service center for assistance.

CLEANING

WARNING The tool may be cleaned most effectively with compressed dry air. Always wear safety goggles when cleaning tools with compressed air. Ventilation openings and switch levers must be kept clean and free of foreign matter. Do not attempt to clean by inserting pointed objects through openings.

WARNING Certain cleaning agents and solvents damage plastic parts. Some of these are: gasoline, carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia.

STORAGE

Store the tool indoors in a place that is inaccessible to children. Keep away from corrosive agents.

ACCESSORIES

WARNING The use of any other accessories not specified in this manual may create a hazard.

• Connector
• Hose
• Nozzle pipe
• Upholstery nozzle
• HEPA Filter
• Dust bag
• Brush nozzle
• Crevice nozzle
• Power-tool adapter
• Shoulder strap

FLEX 5 YEAR LIMITED WARRANTY

Chervon North America, Inc. (“Seller”) warrants to the original purchaser only, that all FLEX 24V products will be free from defects in material or workmanship for a period of five years from date of purchase when the original purchaser registers the product within 30 days from the date of original retail purchase and retains their receipt as proof of purchase. THE 5-YEAR LIMITED WARRANTY PERIOD IS CONDITIONED ON REGISTRATION OF THE PRODUCT WITHIN 30 DAYS OF PURCHASE AND ONLY APPLICABLE TO FLEX 24V TOOLS, BATTERIES AND CHARGERS. If the original purchaser does not register their product within 30 days, the foregoing limited warranty will apply for a duration of three years. Product registration can be completed online at
www.registermyflex.com.

24V Tools: 5-Year Limited Warranty with Registration
24V Batteries and Chargers: 5-Year Limited Warranty with Registration
Corded, 12V and 20V FLEX Legacy Products: 1-Year Limited Warranty, No Registration Benefit Accessories and Attachments: No Warranty

SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this 5-Year Limited Warranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the repair or replacement of parts, without charge, which are defective in material or workmanship and which have not been misused, carelessly handled, or repaired by persons other than a FLEX Authorized Service Dealer. This warranty does not cover part failure due to normal wear and tear.

To make a claim under warranty, return the complete product, transportation prepaid, to any FLEX Authorized Service Dealer. For Authorized FLEX Service Dealers, please visit www.registermyflex.com or call 1-833-FLEX-496 (1-833-353-9496).

This 5-Year Limited Warranty does not apply to accessories, attachments or parts.

Any implied warranties applicable to a product shall be limited in duration equal to the duration of the express warranties applicable to such product, as set forth in the first paragraph above. Some states in the U.S. and some Canadian provinces do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply.

FLEX is not responsible for direct, indirect, incidental or consequential damages. Some U.S. states and Canadian provinces do not allow limitations on how long an implied warranty lasts and/or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply. This limited warranty gives you specific legal rights, and you may also have other rights which vary by state in the U.S. and by province in Canada.

This limited warranty applies only to products sold within the United States of America, Canada and the commonwealth of Puerto Rico. For warranty coverage within other countries, contact your local FLEX dealer.

© Chervon North America, 1203 E. Warrenville Rd., Naperville, IL 60563
www.flexpowertools.com
www.registermyflex.com
1-833-FLEX-496 (1-833-353-9496)

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