FLEX FX0511 24V Power Adapter Instruction Manual

FLEX FX0511 24V Power Adapter

OPERATOR’S MANUAL
24V POWER ADAPTER

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833-FLEX-496 (833-3539-496)
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SAFETY SYMBOLS

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols and the explanations with them deserve your careful attention and understanding. The symbol warnings do not, by themselves, eliminate any danger. The instructions and warnings they give are no substitutes for proper accident prevention measures.
WARNING Be sure to read and understand all safety instructions in this Operator’s Manual, including all safety alert symbols such as “DANGER,” “WARNING,” and
“CAUTION” before using this tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury.

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

| This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER| DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING| WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION| CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, will result in minor or moderate injury.

Damage Prevention and Information Messages
These inform the user of important information and/or instructions that could lead to equipment or other property damage if they are not followed. Each message is preceded by the word “NOTICE”, as in the example below:
NOTICE Equipment and/or property damage may result if these instructions are not followed.

IMPORTANT SAFETY WARNINGS

• WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power unit and product using adapter. Failure to follow all  instructions listed below may result in electric shock, fire and/or serious injury.
• SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.
• The term “power unit” in the warnings refers to your power adapter.

Work area safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power units in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power units create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power unit. Distractions can cause you to lose control.

Electrical safety

• Power unit plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power units. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power units to rain or wet conditions. Water entering a power unit will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power unit. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power unit outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power unit in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.

Personal safety

• Stay alert, watch what you are doing and use common sense when operating a power unit. Do not use a power unit while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power units may result in serious personal injury.
• Do not let familiarity gained from frequent use of power units allow you to become complacent and ignore power unit safety principles. A careless action can cause severe injury within a fraction of a second.

Power unit use and care

• Disconnect the plug from the power source and disconnect the power unit from the power tool before making any adjustments, changing accessories, or storing power units. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power units out of the reach of children and do not allow persons unfamiliar with the power unit or these instructions to operate the power unit. Power units are dangerous in the hands of untrained users.
• If damaged, have the power unit repaired before use. Many accidents are caused by poorly maintained power units.
• Use the power unit, accessories etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power unit for operations different from those intended could result in a hazardous situation.

Service
Have your power unit serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power unit is maintained.

SAFETY WARNINGS FOR POWER ADAPTER

• Do not expose to rain or snow. Store indoors when not in use.
• Risk of fire and electric shock. Remove power adapter from the receptacle when not in use.
• Disconnect power adapter before servicing.
• Do not ground the secondary circuit to the enclosure of this power adapter.
• Risk of electric shock. Connect only to properly grounded outlets.
• Do not incinerate.
• To avoid electric shock, do not touch exposed live terminals or connected parts as electric shock hazards exist in this output circuit.
• To reduce risk of damage to electric plug and cord, pull by plug when disconnecting power adapter.
• Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
• Do not operate power adapter with damaged cord or plug. Replace them immediately.
• Do not operate power adapter if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to a qualified service center.
• Do not disassemble power adapter; take it to a qualified service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
• To reduce risk of electric shock, unplug power adapter from receptacle before attempting any maintenance, cleaning, or storage.
• NEVER insert any objects into the power adapter’s air vents. Electric shock or damage to the power adapter may result.
• Never short the adapter terminals.
• Do not use the product if the tool or adapter terminals (adapter mount) are deformed or damaged. Deformed terminals could cause short circuit that will result in fire.
• Keep the tool’s terminals (adapter mount) clean. Periodically examine the terminals (on the tool and adapter) prior, during, and after operation. Never short the terminals. Shorting terminals will result in fire.
• The product is intended for use in Pollution Degree 2 or PD2 environments. Operate only in areas of non-conductive pollution. A temporary conductivity caused by condensation is normally expected.
• This adapter is designed for use only with select FLEX power tools including FLEX Miter Saw FX7141A and Table Saws FX7211, FX7221. It is necessary to confirm compatibility by consulting the instruction manual or the markings of the particular power tool. Failure to confirm compatibility before the use of the adapter with specific power tools could result in fire hazard.
• SAVE THESE INSTRUCTIONS – TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, CAREFULLY FOLLOW THESE INSTRUCTIONS.

EXTENSION CORDS

WARNING AN EXTENSION CORD
SHOULD NOT BE USED UNLESS ABSOLUTELY NECESSARY. Use of improper extension cord could result in risk of fire and electrical shock. If an extension cord is used, make sure:

1. The pins on plug of extension cord are the same number, size, and shape as those of plug on charger.
2. The extension cord is properly wired and in good electrical condition.
3. The wire size is large enough for AC ampere rating of power adapter (5.8 A) as specified below.
4. An extension cord is a temporary solution. Move the power adapter to a standard receptacle as soon as the job has been completed.

WARNING To reduce the risk of electric shock, use only with an extension cord intended for outdoor use, such as an extension cord of cord type SW-A, SOW-A, STW-A, STOW-A, SJW-A, SJOW-A, SJTW-A and SJTOW-A or Types SW, SOW, STW, STOW, SJW, SJOW, SJTW, and SJTOW.

Length of Cord| 25 ft. (7.62 m)| 50 ft. (15.2 m)| 100 ft. (30.48 m)| 150 ft. (45.72 m)
---|---|---|---|---
Wire Size in A.W.G.| 18 gauge| 16 gauge| 16 gauge| 14 gauge

SYMBOLS

IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

surface speed, orbits, etc. per minute
O| Off position| Zero speed, zero torque…
1,2,3,… Ⅰ,Ⅱ,Ⅲ,| Selector settings| Speed, torque, or position settings. Higher number means greater speed
| Infinitely variable selector with off| Speed is increasing from 0 setting
| Arrow| Action in the direction of arrow
| Alternating current (AC)| Type or a characteristic of current
| Direct current (DC)| Type or a characteristic of current
| Alternating or direct current (AC / DC)| Type or a characteristic of current
| Class II tool| Designates Double Insulated Construction tools.
| Protective earth| Grounding terminal
| Li-ion RBRC seal| Designates Li-ion battery recycling program
| Read the instructions| Alerts user to read manual
Symbol| Name| Designation/Explanation
---|---|---
| Wear eye protection symbol| Alerts user to wear eye protection
| Always operate with two hands| Alerts user to always operate with two hands
| Do not use the guard for cut-off operations| Do not use the guard for cut- off operations
| No-Hands Zone| The area between the marked lines on the left and right side of the base. This zone is identified by the No-Hands Zone symbols inside the lines marked on the base.
| Warning symbol| Do not stare at operating lamp

SYMBOLS (CERTIFICATION INFORMATION)

SAVE THESE INSTRUCTIONS AND MAKE THEM AVAILABLE TO OTHER USERS OF THIS TOOL.

FUNCTIONAL DESCRIPTIONS AND SPECIFICATIONS

Power adapter

OPERATING INSTRUCTIONS

• WARNING To reduce the risk of fire, personal injury, and product damage due to a short circuit, never immerse your power adapter in fluid or allow a fluid to flow inside it. Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach-containing products, etc. can cause a short circuit.
• WARNING Do not attempt to modify the power adapter or create or use accessories not recommended for use with this power adapter. Any such alteration or modification is misuse and could result in a hazardous condition leading to possibly serious personal injury.

TO OPERATE WITH FLEX 24V POWER ADAPTER

• WARNING Do not use the electrical cord if damaged. Have it repaired immediately.
• WARNING Do not use at voltage higher than indicated on the nameplate. If connected to outlet with voltage higher than indicated on the nameplate, the power cable will burn up.
• WARNING This power adapter can be used only with select FLEX power tools including FLEX Miter Saw FX7141A and Table Saws FX7211, FX7221. Always read the operator’s manual of the power tool you intend to use this power adapter with.

1. Remove the battery pack from the power tool.
2. Attach the battery adapter onto the power tool firmly and then connect the plug of the power adapter to a regular power outlet.
3. To remove the battery adapter, depress the release button, pull the battery adapter out and remove it from the tool.

There are indicator lights on the battery adapter and the power supply respectively. To interpret the meaning of different light colors and flashing patterns, refer to the table below:

the red light to go out and then reconnect the plug.
Red light on for 1 second, then off| Self-inspection. Normal operation.| N/A
Steady red| Power suspended.| Disconnect the plug and send the power adapter to a FLEX Factory Service Center or Authorized FLEX Service Station.
Power supply| Yellow light on for 1 second, then off| Self-inspection. Normal operation.| N/A
Flashing green| Normal operation. Battery adapter is not attached to power tool.| N/A
Steady green| Normal operation. Battery adapter is attached to power tool.| N/A
Steady yellow| Temperature protection.| Power supply cannot be used due to high temperature. (Can be used once the power supply is cooled).
Flashing red| Power suspended.| Disconnect the plug, wait for the red light to go out and then reconnect the plug.

• If the red light on the power supply is flashing because of overheating, disconnect the plug from the outlet and allow the power supply to cool down. When the temperature drops some, but does not yet return to normal level, the power supply indicator light will turn steady yellow. Only when the temperature drops to normal and the power supply indicator light turns green, the plug can be reconnected to power supply, otherwise the temperature sensor will not reset properly.
  NOTE: If the battery adapter is malfunctioning, the indicator light on the power supply will be off.

MOUNTING ON THE WALL (FIG. 3)
The power adapter features wall-mount holes for convenient use. Install screws in the wall 2-1/8 inches (54mm) apart. Use screws sufficiently strong to hold the weight of the power supply.

MAINTENANCE

SERVICE
WARNING performed by Preventive maintenance unauthorized personnel may result in misplacing of internal wires and components which could cause a serious hazard. We recommend that all tool service be performed by a FLEX Factory Service Center or Authorized FLEX Service Station.

GENERAL MAINTENANCE

• WARNING When servicing, use only identical replacement parts. Use of any other parts could create a hazard or cause product damage.
  Periodically inspect the entire product for damaged, missing, or loose parts such as screws, nuts, bolts, caps, etc. Tighten securely all fasteners and caps and do not operate this product until all missing or damaged parts are replaced. Please contact customer service or an authorized service center for assistance.

• WARNING To avoid serious personal injury, always disconnect the power adapter form the power outlet when cleaning or performing any maintenance.

CLEANING

• WARNING The tool may be cleaned most effectively with compressed dry air. Always wear safety goggles when cleaning tools with compressed air. Ventilation openings and switch levers must be kept clean and free of foreign matter. Do not attempt to clean by inserting pointed objects through openings.
• WARNING Certain cleaning agents and solvents damage plastic parts. Some of these are: gasoline, carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia.

STORAGE
Store the tool indoors in a place that is inaccessible to children. Keep away from corrosive agents.

FLEX 5-YEAR LIMITED WARRANTY

• Chervon North America, Inc. (“Seller”) warrants to the original purchaser only, that all FLEX 24V products will be free from defects in material or workmanship for a period of five years from date of purchase when the original purchaser registers the product within 30 days from the date of original retail purchase and retains their receipt as proof of purchase.
• THE 5-YEAR LIMITED WARRANTY PERIOD IS CONDITIONED ON REGISTRATION OF THE PRODUCT WITHIN 30 DAYS OF PURCHASE AND ONLY APPLICABLE TO FLEX 24V TOOLS, BATTERIES AND CHARGERS. If the original purchaser does not register their product within 30 days, the foregoing limited warranty will apply for a duration of three years. Product registration can be completed online at www.registermyflex.com.
• 24V Tools: 5-Year Limited Warranty with Registration
• 24V Batteries and Chargers: 5-Year Limited Warranty with Registration
• Corded, 12V and 20V FLEX Legacy Products: 1-Year Limited Warranty, No Registration Benefit
• FLEX STACK PACK™ Storage System: 1-Year Limited Warranty with Registration
• Functional Attachments FT161 and FT421: 5-Year Limited Warranty with Registration / 3-Year Limited Warranty without registration

Other Accessories and Attachments: No Warranty

• SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Limited Warranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the repair or replacement of parts, without charge, which are defective in material or workmanship and which have not been misused, carelessly handled, or repaired by persons other than a FLEX Authorized Service Dealer. This warranty does not cover part failure due to normal wear and tear. To make a claim under warranty, return the complete product, transportation prepaid, to any FLEX Authorized Service Dealer. For Authorized FLEX Service Dealers, please visit www.registermyflex.com or call 1-833-FLEX-496 (1-833-353-9496).
• The 5-Year Limited Warranty does not apply to accessories, attachments or parts.
• The 1-Year limited warranty for FLEX STACK PACK™ Storage System covers only tool boxes and does not apply to system attachments and power unit accessories.
• Any implied warranties applicable to a product shall be limited in duration equal to the duration of the express warranties applicable to such product, as set forth in the first paragraph above. Some states in the U.S. and some Canadian provinces do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply.
• FLEX is not responsible for direct, indirect, incidental or consequential damages. Some U.S. states and Canadian provinces do not allow limitations on how long an implied warranty lasts and/or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply. This limited warranty gives you specific legal rights, and you may also have other rights which vary by state in the U.S. and by province in Canada.
• This limited warranty applies only to products sold within the United States of America, Canada and the commonwealth of Puerto Rico. For warranty coverage within other countries, contact your local FLEX dealer.
• © Chervon North America, 1203 E. Warrenville Rd., Naperville, IL 60563

www.flexpowertools.com
www.registermyflex.com
1-833-FLEX-496 (1-833-353-9496)

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