Clarke CP254 10 Inch Electric Car Polisher Instruction Manual

June 6, 2024
Clarke

Clarke CP254 10 Inch Electric Car Polisher

INTRODUCTION

Thank you for purchasing this CLARKE Electric Car Polisher. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.

LIST OF CONTENTS

  • Car polisher
  • 3 x polishing bonnets
  • 2 x applicator bonnets

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment, recycling & recovery and environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general household waste. It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal facility.

GENERAL SAFETY RULES

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

WORK ENVIRONMENT
  1. Keep the work area clean and well lit. Cluttered and dark areas invite accidents.
  2. Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids, gasses or d ust. Power tools create sparks which may ignite dust or fumes.
  3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
  1. Power tools must match the power outlet. Never modify the plug in any way. Do not use adaptor plugs with earthed (grounded) power tools. Correct plugs and outlets will reduce the risk of electric shock.
  2. Do not expose power tools to rain or wet conditions. Any water entering power tools will increase the risk of electric shock.
  3. Do not abuse the electrical cable. Never use the cord for pulling or unplugging the power tool. Keep the cable away from sources of heat, oil, sharp edges or moving parts. Damaged or tangled cables increase the risk of electric shock.
  4. When operating a power tool outdoors, use an extension cable suitable for outdoor use. Using the correct cable reduces the risk of electric shock.
PERSONAL SAFETY
  1. Stay alert, watch what you are doing and use common sense when you are operating a power tool. Do not operate a power tool when you are tired, ill or under the influence of alcohol, drugs or medication.
  2. Wear personal protective equipment including eye protection. Safety equipment such as a dust mask, non-skid shoes or hearing protection used for appropriate conditions will reduce personal injuries. Use a face or dust mask if operation is particularly dusty. Wear ear protectors/defenders as the noise level of this machine can exceed 85dB (A). If working at floor level, always wear knee pads.
  3. Do not over-reach. Keep your proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  4. Avoid accidental starting of the machine. Ensure the switch is in the off position and the locking button disengaged before plugging the machine in to the power supply. Carrying power tools around with your finger on the trigger or plugging in power tools that are switched on invites accidents.
  5. Dress properly. Do not wear loose clothing or jewellery which may get caught in moving parts. Wear protective hair covering to contain long hair. For best footing, wear rubber soled footwear. Keep floor clear of oil, scrap wood, etc.
  6. Concentrate on the job in hand, no matter how trivial it may seem. Be aware that accidents are caused by carelessness due to familiarity.
  7. Switch the machine OFF immediately after the task is completed.
POWER TOOL USE AND CARE
  1. Do not force the machine. Use the correct power tool for your application. It will do a better and safer job at the rate for which it was designed.
  2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  3. Disconnect the power tool from the power supply before making any adjustments, changing accessories, or storing the tool. These measures will reduce the risk of the power tool starting accidentally.
  4. Store power tools out of the reach of children and do not allow persons unfamiliar with these instructions to operate the power tool. Power tools are potentially dangerous in the hands of untrained users.
  5. Maintain power tools in top condition. Keep tools/ machines clean for the best and safest performance. Check for misalignment or binding of moving parts, broken parts, or any condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  6. Use recommended accessories. The use of improper accessories could be hazardous.
  7. Machine cleanliness. Do not allow the ventilation slots in the machine to become blocked with dust.
  8. Check the power tool for damage before using the machine. Any damaged part should be inspected to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, breakage of parts, mountings, and any other condition that may affect the machine’s operation. Any damage should be properly repaired or the part replaced. If in doubt, DO NOT use the machine. Consult your local dealer

ELECTRICAL CONNECTIONS

| WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY.
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Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz. Connecting it to any other power source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to change the fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or damaged, the plug must not be used until a suitable replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due to damage, it should be cut off and a replacement fitted, following the wiring instructions shown below. The old plug must be disposed of safely, as insertion into a mains socket could cause an electrical hazard.

| WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE: BLUE = NEUTRAL BROWN = LIVE
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If the colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug, proceed as follows.

  • The Blue wire must be connected to the terminal marked N.
  • The Brown wire must be connected to the terminal marked L.

    We strongly recommend that this machine is connected to the mains supply via a Residual Current Device (RCD)
    If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself.

This symbol indicates that this is a Class II product, and does not require an earth connection.

ASSEMBLY

| WARNING: MAKE SURE THAT THE TOOL IS SWITCHED OFF AND UNPLUGGED FROM THE MAINS SUPPLY BEFORE FITTING OR REMOVING THE HANDLE OR BONNET.
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ATTACHING THE BONNET
  1. Place the bonnet over the sponge pad so the pad is completely covered.
  2. Pull the draw string tight to ensure the bonnet will not slip.
  3. Tie the string and tuck the excess back under the edge of the bonnet to avoid it becoming entangled.
    NOTE: Replacement applicator + polisher packs are available from your Clarke dealer part number 6462109Fitting the `D’ Handle
ADJUSTING THE HANDLES
  1. Pull the handle away from the main body as shown.
  2. Twist the handle into the position required.
    NOTE: Do not force the handle, remember the handle does not rotate all the way round.

OPERATION

SWITCHING ON/OFF
  1. T switch on, slide the switch to the left towards the ‘ON’ position.
    • When switching ‘on’, ensure the polisher is in contact with the surface to be polished and only switch it ‘off’ after removing it from the surface.
    • Excess polish maybe thrown out during operation.

  2. To switch off, slide the switch to the right towards the ‘OFF’ position.

  3. After use disconnect the tool from the power supply.

HINTS AND TIPS
  1. Do not use excess pressure on this machine.
  2. Apply the polish directly onto the bonnet, not the work surface.
  3. Apply the polish with the applicator bonnet and use the polishing bonnet to buff the surface to a good shine.
  4. Do not use any abrasive materials when polishing.

MAINTENANCE

  1. Wash the bonnets after each use by hand and use mild soap with water. Hang them up to dry. Store them flat and allow them to regain shape.
  2. The motor must be correctly ventilated during operation. For this reason avoid blocking the air inlets. If the supply cable needs replacing, this has to be done by the manufacturer or his agent in order to avoid a safety hazard.Keep the surface of the unit free of grit, dirt, and grease. Use soapy water or non-toxic solvents. Do not use toxic solvents or thinners.
  3. Keep the air vents free of foreign matter at all times.
  4. If the motor does not operate, it needs to be serviced or replaced by a qualified technician, contact the Clarke international service department.

SPECIFICATIONS

Item Specification
Dimensions (L x W x H) 255 x 245 x 220 mm
Weight 2.5 kg
Disc Diameter 102 (254mm)
Duty Cycle S1 (continuous)
Operating voltage & Frequency 230 V 50 Hz
No Load Speed 3200 rpm
Sound Pressure Level (LpA dB) 65.7 dB(A)
Sound Power Level (LwA dB) 76.7 db (A)
Vibration (front handle) 7.59 m2

Please note that the details and specifications contained herein, are correct at the time of going to print. However, CLARKE International reserve the right to change specifications at any time without prior notice.

VIBRATION EMMISIONS

Employers are advised to refer to the HSE publication “Guide for Employers”.

All hand held power tools vibrate to some extent, and this vibration is transmitted to the operator via the handle, or hand used to steady the tool. Vibration from about 2 to 1500 hertz is potentially damaging and is most hazardous in the range from about 5 to 20 hertz.

Operators who are regularly exposed to vibration may suffer from Hand Arm Vibration Syndrome (HAVS), which includes dead hand’,dead finger’, and `white finger’. These are painful conditions and are widespread in industries where vibrating tools are used.

The health risk depends upon the vibration level and the length of time of exposure to it……in effect, a daily vibration dose.

Tools are tested using specialised equipment, to approximate the vibration level generated under normal, acceptable operating conditions for the tool in question. For example, a grinder used at 45° on mild steel plate, or a sander on soft wood in a horizontal plane etc.

These tests produce a value a’, expressed in metres per second per second, which represents the average vibration level of all tests taken, in three axes where necessary, and a second figureK’, which represents the uncertainty factor, i.e. a value in excess of `a’, to which the tool could vibrate under normal conditions. These values appear in the specification panel below.

Model Number:
Description:| CP254
Polisher
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Declared vibration emission value in accordance with EN12096
Measured vibration emission value – a: 7.59 m/s2
Value determined according to EN28622-

You will note that a third value is given in the specification – the highest measured reading in a single plane. This is the maximum level of vibration measured during testing in one of the axes, and this should also be taken into account when making a risk assessment. `a’ values in excess of 2.5 m/s2 are considered hazardous when used for prolonged periods. A tool with a vibration value of 2.8 m/s2 may be used for up to 8 hours (cumulative) per day, whereas a tool with a value of 11.2 m/s2 may be used for ½ hour per day only.
The graph on the right shows the vibration value against the maximum time the respective tool may be used, per day.
The uncertainty factor should also be taken into account when assessing a risk. The two figures ‘a’ and ‘K’ may be added together and the resultant value used to assess the risk.
It should be noted that if a tool is used under abnormal, or unusual conditions, then the vibration level could possibly increase significantly.
Users must always take this into account and make their own risk assessment, using the graph above as a reference.
Some tools with a high vibration value, such as impact wrenches, are generally used for a few seconds at a time, therefore the cumulative time may only be in the order of a few minutes per day. Nevertheless, the cumulative effect, particularly when added to that of other hand held power tools that may be used, must always be taken into account when the total daily dose rate is determined.

DECLARATION OF CONFORMITY

This is an important document and should be retained.

We hereby declare that this product(s) complies with the following directive(s):

2004/108/EC  Electromagnetic Compatibility Directive
2006/42/EC    Machinery Directive.
2006/95EC      Low Voltage Equipment Directive
2002195/EC    Restriction of Hazardous substances

The following standards have been applied to the product(s):

EN 61000-3-3:1995+A1:2001+2005, EN 55014-1:2006, EN 55014 2:1997+A1:2001, EN 61000-3-2:2006, EN 60745-2-4:2009, EN 60745-1:2009

The technical documentation required to demonstrate that the product(s) meet(s) the requirement(s) of the aforementioned directive(s) has been compiled and is available for inspection by the relevant enforcement authorities.

The CE mark was first applied in: 2007

Product Description: Polisher (230V)
Model number(s): CP254
Serial/ batch Number: N/A
Date of Issue: 19/03/2010

Signed:

A SELECTION FROM THE VAST RANGE OF

PARTS & SERVICE:
0208 988 7400
Parts Enquiries
Parts@clarkeinternational.com
Servicing & Technical Enquiries
Service@clarkeinternational.com
SALES: UK 01992 565333 or Export 00 44 (0)1992 565335
INTERNATIONAL Hemnall Street, Epping, Essex CM16 4LG
www.clarkeinternational.com

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