DORMAN Fuel Tank Solutions Instructions
- June 6, 2024
- DORMAN
Table of Contents
DORMAN Fuel Tank Solutions
OVERVIEW
EVERYTHING YOU NEED FOR FUEL TANK REPAIR
Whenever you’re fixing a fuel tank or any related components, check Dorman
first. We have a wide range of repair solutions for the large majority of
vehicles on the road, including new galvanized steel tanks, fully restored
plastic tanks, direct replacement fuel filler necks, and powder-coated fuel
tank straps. Only Dorman is also developing new ways to make these repairs
faster, easier, and less expensive, like through our OE FIX fuel filler inlet
check valve that can save hundreds on repairing a failed valve, making the
aftermarket solution the ideal solution. 98%
U.S. Vehicle Coverage
New galvanized steel tanks are powder-coated for better durability and corrosion resistance Plastic replacement tanks are sterilized and leak-tested to cost-effectively replace cracked original equipment Lock rings and gaskets included on all tanks for complete, reliable repair Fuel straps powder-coated as well for longer service life Exclusive limited lifetime warranty
Get vehicle applications and technical details at dormanproducts.com Dorman Products, Inc. | Corporate Office and Customer Service: 1-800-523-2492 | Tech Line: 1-866-933-2911 ©2021 No reproduction in whole or in part without prior written approval..
FUEL TANK SOLUTIONS
FUEL FILLER NECK INLET CHECK VALVE SIMPLE SOLUTION TO SAVE HUNDREDS!
577-106
Chevrolet SSR 2004-03; Chevrolet Trailblazer EXT, GMC Envoy XL 2004-02; and
GMC Envoy XUV 2004
PROBLEM
When the original valve fails on more than 775,000 GM trucks and SUVs, the
dealer requires the replacement of the entire fuel tank.
FIX
Our OE FIX allows quick, easy replacement of only the failed valve, nearly
cutting repair costs in half.
HERE’S HOW TO INSTALL IT
-
STEP 1
Wearing protective equipment, first remove the gas tank, empty it of as much fuel as possible, and remove the original inlet check valve.
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STEP 2
Remove the fuel tank sending unit and all opening covers, and clean material and debris from openings.
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STEP 3
Fish the included wire through the inlet hole, and grab the other end through the tank top opening, in order to pull through the tank.
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STEP 4
Tie the wire tightly around the exposed end of the check valve, and pull it through the tank top opening until it comes out of the inlet hole.
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STEP 5
Once the valve has been pulled through, add the rubber gasket ring, and then the metal nut to secure.
SAFETY WARNING: Please use caution when performing this service. Eye and hand protection should be worn at all times. This document is only meant to demonstrate how this part is installed. Please follow the factory-approved workshop manual for all removal, installation, and assembly procedures.