ZIPPER ZI-COM2-8 Air Compressor User Manual

: June 6, 2024
: ZIPPER

Table of Contents

SAFETY SIGNS
- SAFETY
Components
Technical details
OPERATION
- Operation
MAINTENANCE
TROUBLE SHOOTING
WIRING DIAGRAM
WARRANTY GUIDELINES
Customer Support
References
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ZIPPER ZI-COM2-8 Air Compressor User Manual

Dear Customer!

This manual contains important information and advice for the correct and safe use and maintenance of the air compressor ZI-COM2-8.

Following the usual commercial name of the device (see cover) is substituted in this manual with the name “machine”.

The manual is part of the machine and may not be stored separately. Read it profoundly before first use of the machine and keep it for later reference. When the machine is handed to other persons always put the manual to the machine.

Please follow the security instructions!

Please read the entire manual, to prevent misunderstandings, machine damage or even injuries!
Due to continuous development of our products illustrations, pictures might differ slightly.
If you however find errors in this manual, please inform us.

Technical changes excepted!

SAFETY SIGNS

EC-CONFORM: This product complies with EC directives.
READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and to avoid injuries and machine defects.
ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.
General note
Protective clothing!
High voltage!
Burn hazard!
Attention! Motor starts automatically!
Protection class II!

SAFETY

Intended Use

The machine must only be used for its intended purpose! Any other use is deemed to be a case of misuse.

To use the machine properly you must also observe and follow all safety regulations, the assembly instructions, operating and maintenance instructions lay down in this manual.

All people who use and service the machine have to be acquainted with this manual and must be informed about the machine’s potential hazards.

It is also imperative to observe the accident prevention regulations in force in your area.

The same applies for the general rules of occupational health and safety. The machine is used for:

Generating compressed air for tools operated by compressed air.

Any manipulation of the machine or its parts is a misuse, in this case ZIPPER MASCHINEN and its sales partners cannot be made liable for ANY direct or indirect damage.

WARNING

Using compressed air equipment and tools

Please pay attention to the air consumption with the respective manufacturer. Check the performance of your compressor if the power is enough!

Ambient conditions

The machine may be operated:

humidity: max. 70%
temperature: +5°С to +40°С (+41°F to +104°F)

The machine shall not be operated in areas exposed to increased fire or explosion hazard.

Prohibited use

The operation of the machine outside the stated technical limits described in this manual is forbidden.
The operation of the machine without provided protective devices is prohibited.
Any manipulation of the machine and parts is forbidden.
The use of the machine not being suitable for the use of the machine and not being certified is forbidden.
The operation of the machine without provided protective devices is prohibited.
The use of the machine for any purposes other than described in this user-manual is forbidden.
The unattended operation on the machine during the working process is forbidden!
It is not allowed to leave the immediate work area during the work is being performed.
The machine has not been designed for use in commercial, trade or industrial applications. Use the machine only in try areas.
To aim the compressed air gun at persons is prohibited.

Security instructions

Missing or non-readable security stickers have to be replaced immediately!

The locally applicable laws and regulations may specify the minimum age of the operator and limit the use of this machine!

To avoid malfunction, machine defects and injuries, read the following security instructions!

**** Keep your work area dry and tidy! An untidy work area may cause accidents. Avoid slippery floor!
Make sure the work area is lighted sufficiently!
Work only in a well ventilated area!
Do not overload the machine!
Always stay focused when working. Reduce distortion sources in your working environment. The operation of the machine when being tired, as well as under the influence of alcohol, drugs or concentration influencing medicaments is forbidden!
Only one person shall operate the machine
The machine must be operated only by trained persons (knowledge and understanding of this manual), which have no limitations of motor skills compared with conventional workers.
Do not allow other people, particularly children, to touch the machine or the cable. Keep them away from your work area
Make sure there is nobody present in the dangerous area. The minimum safety distance is 2m
Use personal safety equipment: ear protectors, safety goggles and work wear when working with or on the machine!
The plug of an electrical tool must strictly correspond to the socket. Do not use any adapters together with earthed electric tools
Each time you work with an electrically operated machine, caution is advised! There is a risk of electric shock, fire;
Protect the machine from dampness (causing a short circuit).
When working with the machine outdoors, use extension cables suitable for outdoor use
Use power tools and machines never in the vicinity of flammable liquids and gases (danger of explosion)
Check the cable regularly for damage
Do not use the cable to carry the machine or to fix the work piece
Protect the cable from heat, oil and sharp edges
Avoid body contact with earthed components
Never leave the machine running unattended! Before leaving the working area switch the machine off and wait until the machine stops.
Always disconnect the machine prior to any actions performed at the machine.
Avoid unintentional starting.
Do not use the machine with damaged switch.

Safety instructions when working with compressed air guns

Compressor pump and lines reach high temperatures during operation. Touching cause burns
When removing the hose coupling, hold the coupling piece of the hose is by hand. So the injury from rebounding hose is avoided.

Safety instructions when paint spraying

Do not process paints or solvents with a flash point of less than 55 ° C.
Do not heat paints and solvents.
If harmful liquids processed use dust masks. Note the instructions on protective measures made by the manufacturers of such substances.
During the paint spraying process and in the work space may not be smoked. Even paint fumes are highly inflammable.
In working area smoking and open flames are forbidden during paint spraying.
Do not keep or consume food and drinks in the working area. Paint fumes are harmful.
Work only in a well ventilated area that is bigger than 30m³. Do not spray against wind direction. Note the local regulations.
Do not process white spirit, butyl alcohol and methylene chloride when use PVC hoses because lifetime will substantially reduces.

Components

Product Components

1

| Power supply cable| 5| Housing
---|---|---|---
2| ON-OFF-switch| 6|

Compressed air pistol

3

Adapter set

Technical details

ZI-COM2-8

Voltage|

230 V / 50 Hz

Motor power

| 1,1 kW
Air power|

180 l/min

Working pressure

| max. 8 bar (0,8 MPa)
Motor idle speed|

3750 min-1

Protection mode

| IP 20
Protection class|

II

Machine dimension

| 465 x 330 x 122 mm
Weight|

5,5 kg

Sound pressure level LPA

| 75 dB(A) k: 2dB(A)
Guaranteed sound power level LWA|

97 dB(A)

OPERATION

Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the machine into operation. Please understand that later claims cannot be accepted anymore.

Operation instructions

Device to be operated in a perfect state only. Inspect the device visually every time it is to be used. Check in particular the safety equipment, electrical controls, electric cables and screwed connection for damage and if tightened properly. Replace any damaged parts before operating the device.

WARNING

Perform all machine settings with the machine being disconnected from the power supply!

NOTICE

The machine should be set up near the working consumer. Avoid long air lines and long supply lines (extensions).
Make sure the intake air is dry and dust-free.
Do not set up the machine in damp or wet areas.
The machine must be operated on firm, level ground
When removing the hose coupling, hold the coupling piece of the hose is by hand. So the injury from rebounding hose is avoided

Operation

Switch on: Push the ON-OFF-switch “1”

Switch off: Push the ON-OFF-switch “0”

Output: To connect a device place the union joint into the coupling. The sleeve will go to starting position automatically. To disconnect pull the sleeve backwards and remove the hose.

Adapter set: Connect the desired adapter as shown on the right picture.

MAINTENANCE

ATTENTION
Bevor maintenance:

Switch off and disconnect from the power supply!
Let cool down the air compressor!

The machine does not require intense maintenance. However, to ensure a long lifespan, we strongly recommend following the upkeep and maintenance plan. Repairs must be carried out by specialists! Use original ZIPPER parts only!

NOTICE

Only a properly maintained equipment may be a satisfactory tool. Care and maintenance deficiencies can cause unpredictable accidents and injuries. Repairs should be performed only by authorized service centers.

Improper operation may damage the equipment or endanger your safety.

Cleaning

Keep the safety devices free of dirt and dust as far as possible. Wipe the machine with a clean cloth or blow it with compressed air at low pressure.

NOTICE

Do not use cleaning agents or solvents; these could attack the plastic parts of the machine!

Maintenance plan

Controls for the maintenance of the machine

Loose or lost screws, nuts, bolts|

Regularly prior to each operation

Damage of any part of the machine

| Regularly prior to each operation
Machine cleaning|

Regularly after operation

Storage

If the machine is stored for longer than 30 days:

Let the machine cool down
Clean the machine and dry
Store in a dry, out of reach of children place, well packaged (protection against cuts).

Disposal

Do not dispose the machine, machine components fuel and oil in residual waste. Contact your local authorities for information regarding the available disposal options. When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old.

TROUBLE SHOOTING

Disconnect the machine from the power supply prior to any checks performed at the machine itself!

Trouble

| Possible cause|

Solution

---|---|---
The compressor does not start.|

No supply voltage.
Insufficient supply voltage.
Outside temperature is too low.
Motor is overheated.

|

Check the supply voltage, the power plug and the socket-outlet.
Make sure that the extension cable is not too long. Use an extension cable with large enough wires.
Never operate with an outside temperature of below +5° C.
Allow the motor to cool down

The compressor starts but there is no pressure.|

The non-return valve leaks.
The seals are damaged.

|

Replace the non-return valve.
Check the seals and replace any damaged seals.

The compressor starts, pressure is shown on the pressure gauge, but the tools do not start.|

The hose connections have a leak.
A quick-lock coupling has a leak.

|

Check the compressed air hose and tools and replace if necessary.
Check the quick-lock coupling and replace if necessary.

MANY POTENTIAL SOURCES OF ERROR CAN BE CLEARED BY THE EXPERTLY CONNECTION TO THE ELECTRICITY GRID.

NOTICE

Should you in necessary repairs not able to properly to perform or you have not the prescribed training for it always attract a workshop to fix the problem.

WIRING DIAGRAM

Explosion drawing

1

| Stopper| 4| 16,10| Circlip| 1
---|---|---|---|---|---
2| Screw| 10| 16,11| Plain washer|

1

3

| On/off switch| 1| 16,12| Bearing| 2
4| Capacitor| 1| 16,13| Bearing|

1

5

| Lower cover| 1| 16,14| Crankshaft| 1
6| Luck cable| 2| 16,15| Belt|

1

7

| Screw| 4| 16,16| Screw| 1
8| Plug| 1| 16,17| Connecting Rod Cover|

1

9

| Terminal| 2| 16,18| Piston ring| 1
10| Wax-duct| 1| 16,19| Connecting Rod|

1

11

| Screw| 3| 16,20| Fan| 1
12| Air filter| 1| 16,21| Plain washer|

1

13

| Wire| 1| 16,22| Screw| 1
14| Wire| 1| 16,23| Tie|

1

15

| Unloading Valve| 1| 17| 3-Way connecting| 1
16| Pump| 1| 18| Nut|

1

16,1

| Screw| 4| 19| Alumium Pipe| 1
16,2| Cylinder head| 1| 20|

Binder

|

1

16,3

| Cylinder head gasket| 1| 21| Hose| 1
16,4| Valve plate| 2| 22| Upper cover|

1

16,5

| Al. gasket| 1| 23| Inflating Gun tube| 1
16,6| Valve| 2| 24| Inflating Gun|

1

16,7

| Valve plate gasket| 1| 25| Plastic Kits| 1
16,8| Cylinder| 1| 26| Six-piece Kits|

1

16,9

| Motor| 1| | |

WARRANTY GUIDELINES

Warranty:

Company ZIPPER Maschinen GmbH grants for mechanical and electrical components a warranty period of 2 years for amateur use; and warranty period of 1 year for professional use, starting with the purchase of the final consumer. In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion.

Report:

In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shippings by dealers which have not been coordinated with ZIPPER, will not be accepted and refused.

Regulations:

Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed to the machine. The warranty claim expires if the accessories belonging to the machine are missing.
The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damages in water tanks, leaving fuel in the tank during the winter, etc.
Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories.
After inspection by our qualified personnel, resulted costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.
In case of defective machines outside the warranty period, we will only repair after advance payment or dealer’s invoice according to the cost estimate (incl. freight costs) of ZIPPER.
Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in case of multiple sales of the machine.

Claims for compensation and other liabilities

The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lacks, damages or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to subsequent improvement of the machine.

Product experience form

We observe the quality of our delivered products in the frame of a Quality Management policy.

Your opinion is essential for further product development and product choice. Please let us know about your:

Impressions and suggestions for improvement.
experiences that may be useful for other users and for product design.
Experiences with malfunctions that occur in specific operation modes.

We would like to ask you to note down your experiences and observations and send them to us via FAX, E-Mail or by post:

My experience

Name: __
Product:
Purchase date: __
Purchase from: __
E-mail: _____

CONTACT:

Z.I.P.P.E.R MASCHINEN GmbH
4707 Schlüsslberg, Gewerbepark 8
AUSTRIA
Tel :+43 7248 61116 700
Fax:+43 7248 61116 720
info@zipper-maschinen.at

Copyright law

This manual is protected by copyright law – all rights reserved. Especially the reprinting as well as the translation and depiction of pictures will be prosecuted by law. Court of jurisdiction is the Landesgericht Linz or the competent court for 4707 Schlüsslberg, AUSTRIA.