ZIPPER ZI-BHA1500D Drill Hammer 1500 W User Manual

ZIPPER ZI-BHA1500D Drill Hammer 1500 W User Manual

SAFETY SIGNS

SAFETY SIGNS DEFINITION OF SYMBOLS

• CE-CONFORM: This product complies with EC-directives

• 
  READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and to avoid injuries and machine defects.

• ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.

• 
  General note

• 
  Protective clothing!

• Stop and pull out the power plug before any break and engine maintenance!

• Operation with jewelry forbidden!

• 
  Operation with tie forbidden!

• 
  Operation with long hair forbidden!

• 
  High voltage!

• Warning of rotating parts!

• 
  Protect from moisture!

• 
  Protection class II!

TECHNIC

Components

Delivery content

Technical details

Vibration

| Vibration emission value

Uncertainly K=1,5 m/s2

---|---
Drilling in concrete| Main handle| ah,HD =  5,479 m/s2
Auxiliary handle| ah,HD = 10,901 m/s2
Chiseling| No load| Main handle| ah,NL =  7,104 m/s2
Auxiliary handle| ah,NL =  7,322 m/s2
Full load| Main handle| ah,CH = 11,900 m/s2
Auxiliary handle| ah,CH = 18,214 m/s2
Equivalent value| Main handle| ah,Cheq =11,094 m/s2
Auxiliary handle| ah,Cheq =16,8847 m/s2

ATTENTION

The vibration emission during actual use of the power tool can differ from the declared total value depending on the ways in which the tool is use!

SAFETY

Intended Use

The machine must only be used for its intended purpose! Any other use is deemed to be a case of misuse.

To use the machine properly you must also observe and follow all safety regulations, the assembly instructions, operating and maintenance instructions lay down in this manual.

All people who use and service the machine have to be acquainted with this manual and must be informed about the machine’s potential hazards.
It is also imperative to observe the accident prevention regulations in force in your area.
The same applies for the general rules of occupational health and safety.
The machine is used for:
Hammer drilling in concrete, brick and stone as well as for chiselling work.
Drilling without impact in wood, metal, ceramic and plastic.

Any manipulation of the machine or its parts is a misuse, in this case ZIPPER- MASCHINEN and its sales partners cannot be made liable for ANY direct or indirect damage.

WARNING

• Use only drills and chisels allowable for this machine!
• Never use a damaged drill or chisel!
• Use the machine never with defective or without mounted guard
  HIGHEST RISK OF INJURY!

Ambient conditions

The machine may be operated:

humidity max. 70%
temperature +5°С to +40°С (+41°F to +104°F)

The machine shall not be operated in areas exposed to increased fire or explosion hazard.

Prohibited use

• The operation of the machine outside the stated technical limits described in this manual is forbidden.
• The use of the machine not according with the required dimensions is forbidden.
• The use of the machine not being suitable for the use of the machine and not being certified is forbidden.
• Any manipulation of the machine and parts is forbidden.
• The use of the machine for any purposes other than described in this manual is forbidden.
• The unattended operation on the machine during the working process is forbidden!
• It is not allowed to leave the immediate work area during the work is being performed.

Security instructions

Missing or non-readable security stickers have to be replaced immediately!

The locally applicable laws and regulations may specify the minimum age of the operator and limit the use of this machine!

To avoid malfunction, machine defects and injuries, read the following security instructions!

• Keep your work area dry and tidy! An untidy work area may cause accidents. Avoid slippery floor.

• Make sure the work area is lighted sufficiently

• Do not overload the machine

• Provide good stability and keep balance all times

• Avoid abnormal working postures! Make sure you stand squarely and keep balance at all times.

• Keep away from the running drill!

• Always stay focused when working. Reduce distortion sources in your working environment.
  The operation of the machine when being tired, as well as under the influence of alcohol, drugs or concentration influencing medicaments is forbidden.

• Respectively trained people only and only one person shall operate the machine.

• Do not allow other people, particularly children, to touch the machine or the cable. Keep them away from your work area.

• Make your workshop childproof.

• Make sure there is nobody present in the dangerous area. The minimum safety distance is 2m

• Wear suitable work clothes! Do not wear loose clothing or jewellery as they might get caught in moving parts and cause severe accidents! Wear a hair net if you have long hair.

• Use personal safety equipment: safety gloves, dust musk, ear protectors and safety goggles when working with the machine.

• Never leave the machine running unattended! Before leaving the working area switch the machine off and wait until the machine stops.

• Always disconnect the machine prior to any actions performed at the machine.

• Avoid unintentional starting

• Do not use the machine with damaged switch

• The plug of an electrical tool must strictly correspond to the socket. Do not use any adapters together with earthed electric tools

• Each time you work with an electrically operated machine, caution is advised! There is a risk of electric shock, fire, cutting injury;

• Protect the machine from dampness (causing a short circuit)

• Use power tools and machines never in the vicinity of flammable liquids and gases (danger of
  explosion)

• Check the cable regularly for damage

• When working with the machine outdoors, use extension cables suitable for outdoor use

• Do not use the cable to carry the machine or to fix the work piece

• Protect the cable from heat, oil and sharp edges

• Avoid body contact with earthed

• Before starting the machine remove any adjusting wrenches and screwdrivers

• Rotating parts can cause severe cut injuries

• Keep the drills sharp and clean, so they get stuck less often and are easier to guide

• Keep any machine that is not being used out of reach of children

Remaining risk factors

WARNING

It is important to ensure that each machine has remaining risks.
In the execution of all work (even the simplest) greatest attention is required. A safe working depends on you!

Even if the machine is used as required it is still impossible to eliminate certain residual risk factors totally. The following hazards may arise in connection with the machine´s construction and design:

• Risk of injury to the hands / fingers by the rotating tool and tool mount during operation.
• Risk of injury due to sharp edges of the workpiece, especially in non-fixed with a suitable tool / device workpiece.
• Risk of injury: hair and loose clothing, etc. can be captured and wound up! Safety regulations must be observed with regard to clothing.
• Risk of injury due to contacting with live electrical components.
• Risk of injury due to dust emissions, treated with harmful agents workpieces
• Risk of injury to the hearing by prolonged labor without hearing protection
• Risk of injury to the eye by flying debris, even with safety goggles.
• Health damage caused by hand-arm vibrations if the equipment is used over a prolonged period or is not properly guided and maintained.

These risk factors can be minimized through obeying all security and operation instructions, proper machine maintenance, proficient and appropriate operation by persons with technical knowledge and experience.

OPERATION

Device to be operated in a perfect state only. Inspect the device visually every time it is to be used. Check in particular the safety equipment, electrical controls, electric cables and screwed connection for damage and if tightened properly. Replace any damaged parts before operating the device.

Operation instructions

WARNING
Perform all machine settings with the machine being disconnected from the power supply!

ATTENTION
Excessive pressure may cause material damage!

• When drilling with the drill only slight pressure is required
• Too much pressure unnecessarily overload the motor and cause damage!

NOTICE

• Use auxiliary handles supplied with the tool
  Loss of control can cause personal injury

• Hold the machine by insulated gripping surface The contact with a live wire can cause electric shock

• Prior to cutting into walls, ceilings or floors, ensure there are no electric cables or conduits inside.

• Checking the mains, whether they comply with the relevant national standards and guidelines (especially Assemblies for Construction Sites)

• Use only clean working tool. Lightly lubricate the drill- or chisel shank before use with a grease.

Operation

Insert drill or chisel

1. Pull locking sleeve (2) back and hold it fast.
2. Push and at the same time turn the chisel or a drill into the tool mount as far as it stops and release the locking sleeve.
3. Ensure firm locking by pulling firmly on the work tool.

Remove drill or chisel

1. Pull back the locking sleeve (2) hold it fast, remove the work tool and release the locking sleeve.
2. Clean the work tool and rub it over with a small amount of machine grease.

Adjust auxiliary handle

1. Release the fixture of the auxiliary handle (7) (turning two or three times anticlockwise)
2. Turn the auxiliary handle to the desired position
3. Fix the auxiliary handle again by turning clockwise

Drilling

• Without impact:
  1 Switch (drilling / hammer drilling)

• With impact:
  1 Switch (drilling / hammer drilling)

When working overhead, push dust protection cap over the drill.
Empty as often as required and push over the drill again.

Chiselling

• Chiselling:
  3 Switch (drilling/hammer)

• Chiselling and drilling:
  3 Switch (drilling/hammer)

Flat chisel (4)
Flat chisel is used for finer chiselling work such as loosing ceramic tiles, removal of the adhesive, etc.

Pointed chisel (3)
Pointed chisel is best used for coarse chiselling such as breaking up cement or concrete flagstones, walls, etc.

Switch on / off

• To switch on, press On/Off-switch (2)
• The machine is switched on for as long as On/Off-switch is depressed.

WARTUNG

ATTENTION

Perform all maintenance machine settings with the machine being disconnected from the power supply!
Serious injury due to unintentional or automatic activation of the machine!

The machine does not require extensive maintenance. If malfunctions and defects occur, let it be serviced by
trained persons only. Before first operation as well as later on every 100 operation hours you should lubricate all
connecting parts (if required, remove beforehand with a brush all swarfs and dust).

NOTICE
Clean your machine regularly after every usage – it prolongs the machines lifespan and is a pre-requisite for a safe working environment.
Repair jobs shall be performed by respectively trained professionals only!

Check regularly the condition of the security stickers. Replace them if required.
Check regularly the condition of the machine. Store the machine in a closed, dry location.

Maintenance plan

Inspections for the maintenance of the machine

Loose or missing screws| Daily before starting
Damage to any part| Daily before starting
Clean the machine| Daily before starting
Check tool mount to wear of| Every 100 working hours

Cleaning

After each workshift the machine has to be cleaned. Remove chips etc. with a suitable tool. Do not
remove them by hand (cutting injury!). Remove dust as well.

NOTICE
The usage of certain solutions containing ingredients damaging metal surfaces as well as the use of scrubbing agents will damage the machine surface!
Clean the machine surface with a wet cloth soaked in a mild solution

Disposal

Do not dispose the machine in residual waste. Contact your local authorities for information regarding the available disposal options. When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old.

TROUBLE SHOOTING

BEFORE YOU START WORKING FOR THE ELIMINATION OF DEFECTS, DISCONNECT THE MACHINE FROM THE POWER SUPPLY.

• Saw unplugged
• Cord damaged
• Overload tripped

|

• Check all power connections
• Change cable
• Allow motor to cool and reset by pushing off switch

Impact system blocks|

• High fat friction due to low temperatures
• Moving parts are blocked

|

• Warm up the machine in a warm environment
• Change damaged parts

Drill stucks|

• Too much boring dust in the borehole
• Disruptive reinforced steel

|

• Clean the drill
• Fix new borehole

MANY POTENTIAL SOURCES OF ERROR CAN BE CLEARED BY THE EXPERTLY CONNECTION TO THE ELECTRICITY GRID.

NOTICE
Should you in necessary repairs not able to properly to perform or you have not the prescribed training for it always attract a workshop to fix the problem.

References

• Gradbena točka
• Your Job. Our Tools. - ZIPPER Maschinen GmbH

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