Qlima OKG 102 Dual Fuel Barbecue Gas 4 Burner and Charcoal User Manual

OKG 102 Dual Fuel Barbecue Gas 4 Burner and Charcoal
User Manual

SAFETY INSTRUCTION

IMPORTANT: READ ALL INSTRUCTIONS AND OPERATIONS BEFORE OPERATING THIS UNIT.
FOLLOW ALL STEPS IN ORDER. NEVER ALLOW CHILDREN TO OPERATE THIS UNIT.

Warnings
Only to be used outdoors.
Read the instructions before using the appliance.
Accessible parts may be very hot, keep young children away.
Do not move the appliance during use.
Turn off the gas supply at the gas cylinder after use.
Any modification of the appliance may be dangerous.
Parts sealed by the manufacturer or his agent must not be altered by the user.
Do not modify the appliance

Attention
Some parts of this appliance become very hot, Take special care when children or the elderly are present.

For your safety
Do not store or use gasoline or mentholated fuels or any other flammable vapors and liquids in the vicinity of this or any other appliance.
Never light a gas grill with gasoline or comparable fluids!
Suggestion: user should not change the assembly that the manufacturer packaged.

Please read the following points before using your gas grill

• Read the instructions before using the appliance.
  If instructions are not followed it may cause problems in use.

• These gas grill-accessible parts may be very hot when being used. Keep young children away. Use protective when handling particularly hot components.

• In the event of a gas leak, Turn off the gas supply at the gas bottle, extinguish any open flames, open the lid and if the leak continues, check for damages, poor connections, etc. Contact your local gas dealer immediately if the problem can’t be solved.

• Do not move the Gas grill during use.

• Do not use or store any liquids, vapors, or other materials in the vicinity when operating the gas grill.

• This gas grill is only to be used outdoors.

• Do not use a naked flame to check for gas leaks.

• Do not operate the gas grill if there is a gas leak. Turn off the gas supply.

• Do not attempt to disconnect any gas fitting part if your gas grill is being used, on the gas grill or the gas regulator/bottle.

• Care is advised when operating your gas grill, you should never leave it unattended when in use. Turn off the gas supply at the gas container after use.

• The gas grill should be cleaned after use. Don’t obstruct the fire opening of the container compartment. If the fire opening is obstructed, please use a Φ1.6mm round stick to dredge. Take care not to enlarge burner ports or orifice/nozzle openings when cleaning the burner orval-ves.

• Do not attempt to use this appliance in a garage or any enclosed area. Also, this appliance must be kept away from flammable materials, etc. We recommend keeping a distance of at least 0.5 to 1.0 meters clear of any flammable materials.

• We would recommend that this gas grill should be serviced by your local gas retail outlet at least once a year by a competent engineer. Do not attempt to service this appliance yourself.

• Any modification of the appliance may be dangerous. Do not attempt any unauthorized interference of the main controls on this gas grill, i.e. gas taps, injectors, valves, etc.
  **WARNING:** The Handle Black Area (See Above Picture for Reference) Will Become Hot When the Gas grill In Use, BE CAREFUL! Do Not Touch The Black Area.

• Always test the gas line for leaks at the connector with soapy water after making connections.

• The top lid must always be open when lighting the burner.

• Use oven gloves and sturdy, long-handled gas grill tools when cooking on the grill.

• Be prepared if an accident or fire should occur.
  Know where the first aid kit and fire extinguishers are and know how to use them.

• Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.

• Always cook with great care.

• Do not heat any unopened glass or metal container of food on the grill. Pressure may build up and cause the container to burst, possibly resulting in serious personal injury or amage to the grill.

• Stand your gas grill on a safe level surface, away from inflammable items such as wooden fences or overhanging tree branches.

• Never use your gas grill indoors!

• Once lit do not move your gas grill or leave it unattended.

• Keep children and pets at a safe distance from the gas grill.

• Keep a fire extinguisher handy.

• The gas grill will become hot when in use, so handle lids, etc. with the help of gloves.

• Ensure that the appliance has completely cooled down before storing.

• Use outdoors only!

• Read the instructions before using the gas grill.

• Assessable parts may be very hot, keep young children away!

• Do not move the gas grill during use.

• Turn off the gas supply at the gas container after use.

• Any modification of the appliance may be dangerous and be not permitted.

USAGE METHODS

1. Mounting steps
   Make sure your grill is assembled properly. Detailed assembly instructions are packed with each grill giving specific assembly procedures for each model. Follow these instructions carefully to ensure the correct and safe assembly of the grill.
   Caution: Although we make every effort to ensure that the assembly process is as easy as possible, it is inherent with fabricated steel parts that corners and edges can cause cuts if improperly handled during assembly procedures. Be careful while handling any parts during assembly. It is strongly recommended that you protect your hands with a pair of work gloves.

2. Preparation
   You will need an LPG gas bottle and proper regulators under the gas pressure to operate this gas grill. The regulators should comply with EN12864 with the current version and national regulation.
   See point Safety Instruction for further instructions.
   Energy-saving tips:
   a) Reduce the opening time of the lid.
   b) Turn the grill off as soon as cooking is completed.
   c) Preheat the gas grill for 10 to 15 minutes only. (Except for the first use)
   d) Do not preheat longer than recommended.
   e) Do not use a higher setting than required.
   f) Connect the hose and regulator to the gas container on the left side of the gas grill Keep in mind that the gas container must be kept away from heat and in a safe position. The hose dimension is 8-10mm in diameter. The length of the hose recommended shall not exceed 1.5m.

3. Installation
   After purchasing your gas cylinder you will then be ready to set it up with your gas grill.
   a) When changing the gas cylinder which shall be carried out away from any source of ignition. Position the gas cylinder on the left side of your gas grill, should not be placed inside the BBQ, keeping in mind that the bottle must be kept away from heat and in a safe position.
   b) When ready to use your gas grill insert the regulator into the gas bottle valve and tight ten firmly.

Warning: Before attempting to light your gas grill you must refer to your lighting instructions and warning/safety points.
Check the hose before each use, searching for cracking, cuts, or any abrasions. If the hose is found to be faulty in any way do not attempt to use your gas grill.
When changing your gas bottle ensure that there are no sources of ignition close by i.e. fires, cigarettes, naked flames, etc. Make sure that the appliance is switched off.
Ensure that the hose is not subjected to twisting which will affect the gas flow when installing your gas grill. Also, the hose must not have undue tension and must not touch any part of the gas grill which may be hot.
Please choose a flexible hose whose heatproof higher than 80°C
The flexible tubes should be changed every 2 years; It’s necessary to change the flexible tube when the national conditions require it.
How to change your cylinder
Note: Turn off the switch of the cylinder (No spanner is required)
The height of the gas cylinder is below 80cm, and the width is within 35cm
How to connect a gas bottle
a) Turn the orange cap so that the arrow is pointing to the gap in the shroud.
b) Remove the orange safety cap by pulling the lanyard out, then out. Do not use tools.
Leave the cap hanging.
c) Check that the black sealing washer is fitted inside the cylinder valve. Connect the regulator to the valve.
d) Turn the switch clockwise on the gas bottle-then turn on the gas grill as instructed.

Warning: Always test gas line for leaks at the connector with soap water finishing all connections.
How to disconnect a gas bottle
a) Except for twin-cylinder installations with a changeover valve, turn off the gas tap if fitted to the appliance. Wait until the burner and pilot light have gone out. For installations with a changeover valve, it is only necessary to switch off the empty cylinder.
b) Replace the orange safety cap on the empty cylinder.
Lighting instructions
Caution: The lid must be open when lighting the burner!
Do not stand with your face directly over the gas grill when lighting it.
Your gas grill will have the following method of ignition.
Pilot Gas Control Ignition (Main burner or main burner with side burner):
With all gas controls on the gas grill in the “OFF” position“ OFF”, turn the gas cylinder valve to the on a position at the regulator. To create a spark you must press the control nob (A) and hold in this position for 3-5 seconds to allow gas flow and then turn anticlockwise to” HIGH” (B). It can spark to the burner lighting tube (C). You will hear a “snap” from the igniter and you will also see an orange flame coming from the burner lighting tube at the left side of the burner (D).
Continue to hold the burner control knob in for two seconds after the “snap”, this will allow gas to flow completely down the burner tube (E) and ensure ignition.
When the burner is alight, adjacent burners will cross light when their controls are turned to “HIGH”
At the “High” setting the burner flame should be approximately 12-20mm long with a minimum of orange flame. Turn the gas control fully anticlockwise for minimum
setting.
Should you have any difficulty lighting your gas grill following the above steps, contact your dealer for advice.
If the automatic ignition can’t be used, please remove the cooking grill and heat diffuser(hotplate ), and turn the valve anticlockwise to 90°, to light with a BBQ lighter at a distance of 5mm to the burner fire hole. Replace the cooking grill and heat diffuser (hot- plate), please wear fireproof and heat- resisting gloves.
Warning: If the burner still does not light, turn the burner control knob to” OFF” and wait 5 minutes to let the gas clear before lighting again.

STORAGE

Your gas bottle must be stored outdoors in a well-ventilated area and must be disconnected from your gas grill when not being used. Ensure that you are outdoors and away from any sources of ignition before attempting to disconnect your gas bottle from your gas grill.
When you are using your gas grill after a period of storage, please ensure to check for gas leaks and check for any obstructions in the burner, etc. before using. Also, follow the cleaning instructions to ensure the gas grill is safe.
If the gas grill is stored outdoors ensure to check that all areas under the front panel are free from any obstructions (insects etc.) This area must be kept free as this may affect the flow of combustion or ventilation air.

CLEANING AND MAINTENANCE

Maintenance is recommended every 90 days for your gas grill, but it is absolutely necessary to perform maintenance at least once a year. By doing so, you will extend the life of your gas grill.
Your gas grill is easy to clean with minimum effort, just follow these helpful hints for cleaning convenience.

TROUBLESHOOTING

tank, if hoe is cut or cracked, replace the hose. See LP tank lead test and connection regulator to the 19 tanks.
Gas leaking from LP tank| Mechanical failure due to rusting or mishandling.| Turn off the LP tank valve.
Gas leaking from LP tank valve| Failure or tank valve from mishandling or mechanical failure.| Turn off the LP tank valve. Return LP tank to gas supplier.
Gas leaking between LP tank and regulator connection| Improper installation, connection not tight, failure of the rubber seal.| Turn off the LP tank valve, remove the regulator from the cylinder and visually inspect the rubber seal for damage, see LP tank test and connection regulator to the LP tank.
Fire coming through control panel| Fire in burner tube section of burner due to partial blockage.| Turn off control knobs and LP tank valve. After the fire is out and the grill is cold, remove the burner and inspect for spider nests or rust. see natural hazards and clean the burner assembly pages.
Troubleshooting: Problem| Possible cause| Prevention/ Solution
---|---|---
Grease fire or continuous excessive flames above the cooking surface| Too much grease buildup in the burner area.| Turn off LP Tank. Leave lid open to allow flames to die down. After cooling, clean food particles and excess
grease from inside firebox area, grease cup/pan/tray, and other surfaces.
The burner will not light using ignitor| Gas issues
1. Trying to light the wrong burner.
2. Burner not engaged with control valve.
3. Obstruction in the burner.
4.No gas flow.
5. Vapor lock at coupling nut to LP tank.
6. Coupling nut ad LP tank valve not fully connected.| 1. See instructions on the control panel and section in the Usage Methods.
2. Make sure the valve is positioned inside of burner tubes.
3. Ensure burner tubes are not obstructed with spider webs or other matted, see cleaning section of use and care.
4. Make sure the LP tank is not empty. If the LP tank is not empty, refer to
“sudden drop in gas flow.
5. Turn off knobs and disconnect coupling nut from LP tank.
Reconnect and retry.
6. Turn the coupling nut approximately.
The burner will not light using an ignitor| Electrical issues:
1. Electrode cracked or broken;” sparks at the crack.”
2. Electrode tip not in the proper position
3. Wire and/or electrode covered with cooking residue.
4. Wires are loose or disconnected.
5. Wires are shorting (sparking) between ignitor and electrode.
6. Push button sticks at bottom sparking between ignitor and electrode.| 1. Replace electrode.
2. Tip of the electrode should be pointing toward the porthole in the burner. The distance should be 1/8″ to 3/16″. Adjust if necessary.
3. Clean wire and or electrode with rubbing alcohol and clean swab.
4. Reconnect wires or replace electrode/wire assembly.
5. Replace ignitor wire.
6. Replace ignitor.
7. Inspect wire insulation and proper connection. Replace wires if insulation is broken.
The burner will not match light| See “gas issues;” on the previous page.
2. Improper method of match-lighting.| 1. See “Pilot Gas Control Ignition” section of Usage Methods.
---|---|---
A sudden drop in gas flow or low flame| 1. Grease buildup.
2. Excessive fat in the meat.
3. Excessive cooking temperature.| 1. Clean burners and inside of grill/ firebox.
2. Trim fat from meat before grilling.
Flames blow out| High or gusting winds. Low on LP gas. Excess flow valve tripped.| Turn the front of the grill to face wind or increase flame height.
Refill LP tank.
Refer to “Sudden drop in the gas flow” above.
Persistent grease fire| Grease trapped by food buildup around burner system.| Turn knobs to OFF. Turn gas off at LP tank. Leave lid in position and let the fire burn out. After the grill cools, remove and clean all parts.
Flashback…(fire in burner tube(s)| Burner and burner tubes are blocked.| Turn knobs to OFF clean burner and/ or burner tubes. See burner cleaning section of use and care manual.
Flare-up| 1. Grease buildup.
2. Excessive fat in the meat.
3. Excessive cooking temperature.| 1. Clean burners and inside of grill/ firebox.
2. Trim fat from meat before grilling.
3. Adjust (lower) temperature.
Unable to fill LP tank| Some dealers have older fill nozzles with worn threads.| Turn-worn nozzles don’t have enough “bite” to engage the valve. Try a second LP dealer.
One burner does not light from another burner (s)| Grease buildup or food particles in the end of the carryover tube.| Clean carry-over tube with a wire brush.

If your problem is not resolved from the information above, please contact your local gas dealer.
a) Turn the burner on for 15 to 20 minutes. Ensure the appliance is cold before continuing.
b) Grids should be cleaned periodically by soaking and washing in soapy water.
c) The interior surfaces of the grill housing cover should also be washed with hot, soapy water. Use a wire brush, steel wool, or a scouring pad to remove stubborn spots.
d) Periodically check the burner to see that it is free from insects and spiders which may clog the gas system, deflecting gas flow. Ensure to clean venturi pipes on the burner
very carefully, and make sure that there are no obstructions. We recommend that you use a pipe cleaner to clean the venturi pipe area.
e) Any modifications of this appliance may be dangerous and are not permitted.

CONDITIONS OF WARRANTY

There is a two-year warranty on your grill from the date of purchase. All material or manufacturing defects will be repaired free of charge.
The following applies:

• All claims for compensation, including consequential damage, will not be entertained.
• Any repairs or replacement of components during the warranty period will not result in an extension of the warranty period.
• The warranty will expire if any alterations have been made, no genuine components have been fitted or if the grill has been repaired by a third party.
• Components subject to normal wear and tear are not covered by the warranty.
• The warranty is only valid on the presentation of the original, unaltered, and datestamped purchase receipt.
• The warranty does not cover damage caused by actions that deviate from those as described in the user’s manual or by neglect.
• Transportation costs and the risks involved during the transportation of the grill or components shall always be for the account of the purchaser.

To prevent unnecessary expenses, we recommend that you always carefully read the user’s manual first. If this does not provide a solution, take the grill to your distributor for repair.

PVG Holding B.V.
PO. Box 96, 5340 AB
OSS, THE Netherlands
Qlima.com

www.Qlima.com

Distributed in Europe by PVG Holding B.V.

If you need information or if you have a problem, please visit our website (www.qlima.com) or contact our sales support (you find its phone number on www.qlima.com)

PVG Holding BV – Kanaalstraat 12 C – 5347 KM Oss – the Netherlands
P.O. Box 96 – 5340 AB Oss – the Netherlands

References

• Welcome to Comfortable Living: Explore Qlima's Home Page for Innovative Heating and Cooling Solutions
• Welcome to Comfortable Living: Explore Qlima's Home Page for Innovative Heating and Cooling Solutions

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