OMCAN CE-TW-0356 Conveyor Oven Instruction Manual

OMCAN CE-TW-0356 Conveyor Oven

General Information

Omcan Manufacturing and Distributing Company Inc., Food Machinery of America, Inc. dba Omcan and Omcan Inc. are not responsible for any harm or injury caused due to any person’s improper or negligent use of this equipment. The product shall only be operated by someone over the age of 18, of sound mind, and not under the influence of any drugs or alcohol, who has been trained in the correct operation of this machine, and is wearing authorized, proper safety clothing. Any modification to the machine voids any warranty and may cause harm to individuals using the machine or in the vicinity of the machine while in operation.

CHECK PACKAGE UPON ARRIVAL
Upon receipt of an Omcan shipment please inspect for external damage. If no damage is evident on the external packaging, open carton to ensure all ordered items are within the box, and there is no concealed damage to the machine. If the package has suffered rough handling, bumps or damage (visible or concealed), please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may initiate a claim with the carrier. A detailed report on the extent of the damage caused to the machine must be filled out within three days, from the delivery date shown in the shipping documents. Omcan has no recourse for damaged products that were shipped collect or third party. Before operating any equipment, always read and familiarize yourself with all operation and safety instructions. Omcan would like to thank you for purchasing this machine. It’s of the utmost importance to save these instructions for future reference. Also save the original box and packaging for shipping the equipment if servicing or returning of the machine is required.

Safety and Warranty

•  Disconnect power to the unit from the receptacle at the end of each day.
•  Do not leave the unit in operation without an attendant.
•  Do not leave the unit at high temperature when not in use or during idle periods. This will cause food particles and grease film to carbonize and burn.
•  Turning the temperature setting down will save energy. It will take only a few minutes for the unit to regain operating temperature.
• Never immerse the unit in water as it will cause damage to the unit and the warranty will be voided.
•  DO NOT CLEAN WITH WATER JETS.
• Do not touch to the handle of drawer with “HOT SURFACE” when the unit is operating.
• Variable speed and top/bottom heat control for perfect color and texture of bread, bagels, English muffins and more.
•  Extended stainless steel conveyor belt for easy loading and large warming area for higher production.
•  Safe load up area with full width coated front burn guard and cool to the touch exterior.
•  Smart crumb tray keeps the bread crumbs from falling under the toaster.
•  Heated holding area to keep toaster at the perfect temperature.
•  Hi-limit switch prevents toaster from overheating protecting critical component parts.
• Preventive maintenance for this unit consists of the recommended cleaning procedures later in the manual. To keep your oven in its top operating condition. These steps should be performed daily, weekly or as required.

Turn unit off, disconnect unit from power supply or turn power off at wall breaker, remove plug from outlet.

RESIDENTIAL USERS:
Vendor assumes no liability for parts or labor coverage for component failure or other damages resulting from installation in non-commercial or residential applications. The right is reserved to deny shipment for residential usage; if this occurs, you will be notified as soon as possible.

1 YEAR PARTS AND LABOUR BENCH WARRANTY
Within the warranty period, contact Omcan Inc. at 1-800-465-0234 to schedule a drop off to either an Omcan authorized service depot in the area, or to an Omcan Service warehouse to repair the equipment. Unauthorized maintenance will void the warranty. The warranty covers electrical and part failures, not improper use. Please see https://omcan.com/disclaimer for complete info.

WARNING:
The packaging components are classified as normal solid urban waste and can therefore be disposed of without difficulty. In any case, for suitable recycling, we suggest disposing of the products separately (differentiated waste) according to the current norms.
DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT

Technical Specifications

__

Capacity

| 16 – 14” / 356mm pizzas per hour
19 – 12” / 305mm pizzas per hour
25 – 9” / 229mm pizzas per hour
Electrical| 240V / 60Hz / 1
Temperature Range| 70 – 260°C / 158 – 500°F
Dimensions| 41” x 18.5” x 15.7” / 1050 x 470 x 400mm
Weight| 53 lbs. / 24 kgs.
Packaging Dimensions| 36.5” x 26” x 19” / 927 x 660 x 483mm
Packaging Weight| 61 lbs. / 27.7 kgs.
Item Number| 11387

TEMPERATURE SETTINGS AND TIMES

Setting| Temperature

(Top and Bottom Heat)

| Time

(Minutes – Seconds)

---|---|---
Dial 1| 70-90°C / 158-194°F| 10 Minutes – 5 Seconds
Dial 2| 90-110°C / 194-230°F| 8 Minutes – 50 Seconds
Dial 3| 130-140°C / 266-284°F| 7 Minutes – 45 Seconds
Dial 4| 140-155°C / 284-311°F| 6 Minutes – 35 Seconds
Dial 5| 155-180°C / 311-356°F| 5 Minutes – 45 Seconds
Dial 6| 185-205°C / 365-401°F| 5 Minutes – 5 Seconds
Dial 7| 205-220°C / 401-428°F| 4 Minutes – 20 Seconds
Dial 8| 240-260°C / 464-500°F| 3 Minutes – 30 Seconds
Dial 9| 250-260°C / 482-500°F| 1 Minute – 45 Seconds
Dial 10| 250-260°C / 482-500°F| 1 Minute – 20 Seconds

Installation

•  Place on a level and stable surface.
• Keep the unit away from flammable objects.
• Ensure that the power cord and the socket are not damaged prior to use, and the socket is the correct

Operation

1. Turn the power to FULL power.
2.  Set the conveyor speed on 4.
3. Allow a warm-up time of 5 to 10 minutes.
4. Place a sample product on the conveyor belt to test the setting.
   • If toasting is too light, turn conveyor speed control clockwise to a slow speed.
   •  If toasting is too dark, turn the conveyor control clockwise to a faster speed.

RECOMMENDED BAKING TIMES

Maintenance

1.  Turn main power switch to the OFF position, Disconnect unit from power source and allow unit to cool.
2.  Using a mild detergent, wipe exterior surfaces, clean with a damp cloth.
   • For lightly soiled build-up, clean with a damp cloth.
   • For heavily soiled build-up, use a soft damp cloth and mild detergent. DO NOT USE CORROSIVE CLEANERS.
3. Remove the load and unload tray by lifting it out of position. Clean using mild detergent and warm water.
4. Remove each crumb tray by sliding each of them out from under the conveyor belt. Clean crumb tray by wiping with a damp cloth and mild detergent. DO NOT use corrosive cleaners. Place trays in place prior to putting unit back into operating.

RECOMMENDED BAKING TIMES

CLEANING DAILY

1. Turn main power switch to the OFF position, Disconnect unit from power source and allow unit to cool.
2. Using a mild detergent, wipe exterior surfaces, clean with a damp cloth.
   • For lightly soiled build-up, clean with a damp cloth.
   • For heavily soiled build-up, use a soft damp cloth and mild detergent. DO NOT USE CORROSIVE CLEANERS.
3. Remove the load and unload tray by lifting it out of position. Clean using mild detergent and warm water.
4.  Remove each crumb tray by sliding each of them out from under the conveyor belt. Clean crumb tray by wiping with a damp cloth and mild detergent. DO NOT use corrosive cleaners. Place trays in place prior to putting unit back into operating.
5. Reconnect power.
   Note:
   When placing the tray back into position, be sure that the message “CAUTION HOT SURFACE” is the right side up.

WEEKLY CLEANING THE CONVEYOR BELT

1. Turn power switch to the OFF position. Disconnection unit from power source and allow to cool.
2. Perform daily cleaning procedures.
3.  Using a damp cloth, wipe the fan guard located on the box cover under the unit. Reconnect power or turn power back on.
4. Switch the ON/OFF switch to the ON position, and turn conveyor to its fastest setting (Make sure the heater is off).
5.  With the conveyor turned on and the crumb tray in place, take a wire grill brush or dry abrasive pad, clean the exposed surface of conveyor belt by passing the brush or pad, back and forth across the surface of the conveyor belt as the belt moves past (Figure 1). Continue until the entire belt is clean. Make sure the crumb tray is installed, this will minimize the amount of particles that fall into the oven.
6.  When the conveyor belt is clean, take a damp cloth and wipe the conveyor, removing any loose particles on the belt surface.
7. Remove the crumb tray by sliding it out from beneath the conveyor belt. Clean the crumb tray by wiping with a damp cloth and mild detergent.
   • Do not use corrosive cleaners.
   •  Do not run conveyor oven without crumb trays installed.
   •  Overheating to electrical components and premature failure can occur.
   • Do not immerse or let the unit stand in water.
   • Do not hose down the unit or the table/counter if the unit is on the table/counter.
   •  Keep away from running water.

MONTHLY REMOVAL AND CLEANING OF CONVEYOR BELT

1.  Turn main power switch to the OFF position. Disconnect unit from its power source and allow to cool.
2. Perform daily and weekly cleaning procedures. Follow the step 1 in Fig 2, to remove all of the master links. To remove, unhook each end of one link and bring the two ends together, and un-thread. Once detached, re-hook onto itself so not to get damaged.
3. Now that the links have been unhooked, the conveyor can now be carefully removed from the oven. Standing at one end of the oven. Starting with the end on the bottom, roll the conveyor belt until it has been totally removed. Take careful notice being sure not to damage the heater tubes, and working it over the drive sprockets, (see Figure 3).
4. Clean conveyor belt in deep sink, caustic cleaners may be used. For a heavy soiled conveyor belt, soak.
5. Take this opportunity to clean and remove any loose materials inside the unit. Using a mild cleaner and damp cloth, carefully wipe the inside surfaces being sure NOT to clean the heater tubes. DAMAGE CAN OCCUR TO THE HEATER TUBES FROM IMPROPER CLEANING. DO NOT SPRAY CLEANING SOLUTIONS INTO OVEN CAVITY.
6.  Reinstall conveyor belt by first laying the belt along the bottom of the oven cavity making sure the hooks on the sides are facing the inside and ends of the hooks will be pointing away from the direction of the belt so not to catch on any internal components once put back into operating. Also, being sure to properly align the belt over the conveyor drive sprockets shown in Fig 3.
7. Next, pull one end of the conveyor belt over the top of the sprockets, (being sure to line the links up properly with the sprockets) bring the two ends together.
8. Reinstall the previously removed master links as shown in step 2 & 3 in Fig.2. Unhook the last link of the conveyor, farthest away from you, and re-thread through the other end, and reconnect back onto itself.
9. Examine the oven to assure proper installation, once satisfied, install crumb trays if you have not done so. DO NOT OPERATE UNIT WITHOUT CRUMB TRAYS INSTALLED.
10. Reconnect oven to power supply and check for proper operation.

REPLACING HEATER TUBES

1.  DISCONNECT POWER SOURCE.
2.  Remove the top cover panel. By removing the truss head screws. Pull the top cover panel out slightly.
3.  Remove each heater tube wires which are requiring replacement from its terminal block connection. One tube at a time.
4.  Remove heater tube retainer by removing retainer screws with washer.
5.  Gently, pull defective heater tube out of unit.
6. Gently, put new heater tube into unit.
7. Replace heater tube retainers.
8. Reconnect the heater tube wires to the terminal block.
9. Connect unit to power source and test unit for proper operation.

REPLACING FAN MOTOR

1.  DISCONNECT POWER SOURCE.
2. After unit has cooled, remove the crumb tray, and turn unit over so this bottom is facing upward. Never place unit on its side.
3.  Unplug power supply cord from fan motor.
4.  Remove screws that hold fan motor and grill to the control box cover and remove fan.
5. Once removed, clean fan grill and control box cover using warm soapy water.
6. Put replacement motor and grill in place and secure to control box cover with screws previously removed.
7. Reconnect power supply cord to fan motor.
8. Replace back panel and enclosure.
9. Connect unit to power source, reinstall the crumb tray and test unit for proper operation.

REPLACING BELT DRIVE MOTOR

1. DISCONNECT POWER SOURCE.
2. After unit has cooled, remove the crumb tray and turn unit over so the bottom is facing upward. Never place unit on its side.
3.  Remove the control box cover which contains the fan motor.
4. Remove the cover that will expose the drive chain and sprockets.
5.  Remove the sprockets from motor shaft, using an Allen wrench and loosening the set-screw.
6.  Remove the wire from terminal block connecting the drive motor to the internal wiring.
7. Remove screws holding motor in place and remove motor from unit.
8. Put new motor in place and attach loosely with mounting screws.
9.  Replace sprocket on motor shaft.
10. Slide motor unit the drive chain has about 1/4” slack when lightly pushed at the center of its top open run. (See chain tensioning illustration.)
11.  Tighten screw to secure motor.
12.  Rewire leads.
13.  At this time you may plug unit in and test for proper operation prior to reinstalling panel and turning unit back over onto its feet.
14.  If unit is working correctly, turn unit off and unplug unit completed.
15. Reinstall side panels and control box cover. Place unit back into its upright position. Reinstall the crumb tray.
16. Connect unit to power source and test unit for proper operation.

CLEANING AIR INTAKE ONCE A WEEK

1. DISCONNECT POWER SOURCE.

2.  Place unit upside down.
   NOTE:
   you may damage the heater tubes by placing unit on its side.

3. Use a vacuum cleaner and or a damp cloth to clean the air intake. The procedure should be done at least once a week.

LUBRICATE THE CHAIN & SPROCKETS EVERY MONTH

1.  DISCONNECT POWER SOURCE.
2. Remove the panel which exposes chain drive.
3. Using an extreme pressure, synthetic chain lubricant with a temperature range up to 400°F. Apply liberally onto chain and sprockets.
4.  Replace panel, reconnect power source and test unit.

Parts Breakdown

Model CE-TW-0356 11387

Item No.| Description| Position| Item No.| Description| Position| Item No.| Description| Position
---|---|---|---|---|---|---|---|---
__

19023

| __

Stainless Steel Cover for 11387

| __

01

| __

19037

| __

Protection for Conveyor for 11387

| __

17 – 19

| __

19051

| Big Terminal Block PA-12 (12P) for 11387| __

49

19024| Fan Terminal for 11387| 02| 19038| Protection for Element for 11387| 20 – 22| 40560| Small Terminal Block for 11387| 50
19025| Insulation Plate for 11387| 03| 19039| Fan with Protection for 11387| 23 – 24| 19393| Drive Axel for 11387| 59
19026| Plate Front for 11387| 04| 19040| Motor for 11387| 25| 19052| Gear 11T for 11387| 61
19027| Cover Rear for 11387| 05| 19041| 4P On/Off Switch for 11387| 26| 19053| Gear 17T for 11387| 62
19028| Drawer for 11387| 06, 06-1| 19042| Switch Protection for 11387| 27| 40561| Chain Belt (#25x56Mesh) for 11387| 64
__

19029

| __

Front Plate for 11387

| __

07, 07-1

| __

19043

| EGO Switch 250C (Middle for Top Heat Control) for 11387| __

28-1

| __

AG702

| __

Rubber Feet for 11387

| __

66

__

19030

| __

Rear Plate for 11387

| __

08

| __

19044

| EGO Switch 320C (Bottom for Lower Heat Control) for 11387| __

28-2

| __

AG703

| __

Panel for 11387

| __

68

__

19031

| __

Left Plate for 11387

| __

09

| __

19046

| 11VR1KOM Speed Regular Switch for 11387| __

32

| __

AG704

| __

Screw for 11387

| __

70

19032| Right Plate for 11387| 10| 19047| Indicate Light for 11387| 33| 19054| Stainless Steel Conveyor for 11387| 72
19033| Base Plate for 11387| 11| 19048| T.O.D.36 F65 for 11387| 37| AG705| Driver Shaft for 11387| 73
19034| Insulation Plate Middle for 11387| 12| 19055| Heater Element 240V 3600W for 11387| 38-2| AG706| Teflon Holder for 11387| 74
__

19035

| __

Conveyor Frame Completed for 11387

| __

13

| __

19050

| CR-1 Thermostat (Top – Speed Control) for 11387| __

45

| __

47387

| __

Stacking Kit for 11387

|
__

27537

| __

Complete Tray for 11387

| __

14 – 16

| __

AH670

| __

Hi Limit Switch for 11387

| __

46

| __

AI875

| Master Link of Stainless Steel Conveyor for 11387|

Electrical Schematics

Warranty Registration

Thank you for purchasing an Omcan product. To register your warranty for this product, complete the information below, tear off the card at the perforation and then send to the address specified below. You can also register online by visiting:

Thank you for choosing Omcan | Merci d’avoir choisi Omcan | Gracias por elegir OmcanSince 1951 Omcan has grown to become a leading distributor of equipment and supplies to the North American foodservice industry. Our success over these many years can be attributed to our commitment to strengthen and developing new and existing relationships with our valued customers and manufacturers. Today with partners in North America, Europe, Asia and South America, we continually work to improve and grow the company. We strive to offer customers exceptional value through our qualified local sales and service representatives who provide convenient access to over 6,500 globally sourced products.

References

• Omcan
• Disclaimer – Omcan
• Warranty Registration – Omcan

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