ICS TJ-56-519A High Voltage Electromagnetic Transmitter DIY Kit Instructions

High Voltage Electromagnetic Transmitter DIY Kit

Introduction:

TJ-56-519A is a DC 3V High Voltage Electromagnetic Transmitter DIY Kit. It can simulate an electromagnetic transmitter and convert electrical energy into magnetic energy,  thereby injecting a metal cylinder. Users can use it to understand the working principle of electromagnetic transmitters and learn the basics of electronic technology.

Feature:

1. The acrylic shell is beautiful and protects internal components
2. Terminals connect components and avoid welding
3. Perfect simple circuit
4. DIY hand soldering

Parameter:

1. Product Name: TJ-56-519A High Voltage Electromagnetic Transmitter DIY Kit
2. Product Number: TJ-56-519A
3. Work Voltage: DC 3V
4. Power Type: Battery(Not Included!)
5. Work Temperature:-25℃~85℃
6. Work Humidity:5%~95%RH
7. Size(Installed):979085mm

Use Steps:

1. Complete the installation correctly according to the installation manual.
2. Turn ON the left blue toggle power switch then the green power indicator will turn ON.
3. The circuit starts to charge the capacitor.
4. The Red charged indicator will turn ON(Note: Just shining slightly!!!) after 2~3 minutes. That means the capacitor is fully charged.
5. Place 1pcs M4*12mm Iron Pillar on Transparent Plastic Tube and align.
6. Press Red Momentary Start Switch to transmit Iron Pillar. Note: Release immediately after pressing and don’t keep pressing.

Notes:

1. The instantaneous voltage inside the circuit board reaches 90~100V, so the operation must be completed after installing the acrylic case.
2.  Do not wear or damage the insulation layer on the surface of the wire.
3.  The capacitor must be discharged first before circuit testing. The capacitor has been discharged if the voltmeter shows 0V from two pins on the capacitor. Otherwise, the user needs to short-circuit the capacitor with wire until the voltage shows 0V.
4. Its power consumption is relatively fast, and the working voltage is about 50mA when charging, so it is recommended to use a new battery.
5.  Its working voltage is 3V, so the input voltage must not exceed the working voltage.
6. Usually, after charging is completed, it can be launched once, but there will be residual power in the capacitor, and it can continue to be launched, but the launch distance will be reduced.
7. The launch distance is related to the horizontal position, Iron Pillar’s position, and many other factors.
8. Before stopping use, it is recommended to fire several times to release the electric energy inside the capacitor.

Component Listing:

Application:

1. Training welding skills
2. Student school
3. DIY production
4. Project Design
5. Electronic competition
6. Gift giving
7. Crafts collection
8. Home decoration
9. Souvenir collection
10. Graduation design
11. Holiday gifts

Installation Tips:

1. The user needs to prepare the welding tool at first.
2. Please be patient until the installation is complete.
3. The package is a DIY kit. It need finish and installed by the user.
4. The soldering iron can’t touch the components for a long time(1.0 seconds), otherwise, it will damage the components.
5. Pay attention to the positive and negative of the components.
6. Strictly prohibit short circuits.
7. The user must install the LED according to the specified rules. Otherwise, some LEDs will not light.
8. Install complex components preferentially.
9. Make sure all components are in the right direction and right place.
10. Check that all of the LEDs can be illuminated.
11. It is strongly recommended to read the installation manual before starting installation!!!
12. Please wear anti-static gloves or anti-static wristbands when installing electronic components.

Installation Steps(Please be patient install!!!):

1. Step 1: Splicing terminal blocks for later installation on PCB. Note that there are grooves and protrusions on the terminals that can be fixed to each other.

2. Step 2: Install 1pcs 5.1Kohm Metal Film Resistor at Pin-L* and Pin-L. Note that all components need to be fixed with screws on the terminals and same as following steps.

3. Step 3: Install 1pcs TO-92 S9013 Transistor at at Pin-1, Pin-2, Pin-3. Note that the face of S9013 is facing up.

4. Step 4: Install 1pcs 5mm Green LED at Pin-4 and Pin-5. The positive (Longer) pole connects to Pin-4. Green LED is Power Indicator.

5. Step 5: Install 1pcs 5mm Red LED at Pin-6 and Pin-7. The positive (Longer) pole connects to Pin-7. Red LED is Charged Indicator.

6. Step 6: Install 1pcs 5.1Kohm Metal Film Resistor at Pin-3 and Pin-6. Note that its pins should not be short-circuited with other components.

7. Step 7: Install 1pcs DO-35 1N4148 Diode at Pin-5 and Pin-9. The negative pole(Black marked) connects to Pin-9. Note that its pins should not be short-circuited with other components.

8. Step 8: Install 1pcs DO-41 2EZ91D5 Zener Diode at Pin-7 and Pin-9. The negative pole(White marked) connects to Pin-9. Note that its pins should not be short-circuited
   with other components.

9. Step 9: Use a knife to scrape off the insulation layer on the surface of the metal wire on the Magnetic Ring Coil by about 10mm.

10. Step 10: Connect Magnetic Ring Coil. Note: As shown in the figure, the wires up the magnetic ring are connected to L1, L2, L3, and the wires under the magnetic
    ring are connected to L1, L2, and L3. Yellow wire connects to L1/L1. The green wire connects to L2/L2. A copper wire connects to L3/L3.

11. Step 11: Install 1pcs 1000uF 100V Electrolytic Capacitor at Pin-9 and Pin-10. The positive (Longer) pole connects to Pin-9.

12. Step 12: Fix 1pcs 2AA battery box by 2pcs M26mm Screw and 2pcs M2

13. Nut.Step 13: Connect the power wire from the battery box to PCB. The red wire connects to ‘3V+’ and the black wire connects to ‘3V-’. Users can cut excess wires.

14. Step 14: Install 4pcs M310mm Copper Cylinder and 4pcs M36mm Screw-on PCB as a bracket.

15. Step 15: Install 2pcs 20cm red wires on Smaller PCB.

16. Step 16: Install 1pcs Electromagnetic Coil on Smaller PCB.

17. Step 17: Connect 2pcs 20cm red wire to Blue Toggle Power Switch.

18. Step 18: Connect 2pcs 20cm red wire to Red Momentary Transmit Switch.

19. Step 19: Tear off the protective film on the black acrylic surface.

20. Step 20: Fixed bottom acrylic plate by 4pcs M3*6mm Screw.

21. Step 21: Fixed 4pcs acrylic panels on the side by 4pcs M2*10mm Screw and 4pcs M2 Nut.

22. Step 22: Fixed two Switches on a top acrylic plate by matching screws and gaskets.

23. Step 23: Fixed the smaller PCB on a top acrylic plate by 4pcs M35mm Nylon Cushion and M312mm Screw and M3 Nut.

24. Step 24: Power Switch wires connect to Pin-L2 and Pin-3V; Transmit Switch wires connect to Pin-8 and Pin-9. Electromagnetic Coil wires connect to Pin-8 and Pin-10.

25. Step 25: Fixed the top acrylic plate by 4pcs M3*6mm Screw. Note: Install 2pcs brand new AA batteries.

26. Step 26: Install Transparent Plastic Tube on Electromagnetic Coil. It can be fixed by filling a little heat shrink tube.

Install shown steps:

Step 1: Splicing terminal blocks for later installation on PCB. Note that there are grooves and protrusions on the terminals that can be fixed to each other.

Step 2: Install 1 pcs 5.1 Kohm Metal Film Resistor at Pin-L* and Pin-L. Note that all components need to be fixed with screws on terminals and same as following steps.

Step 3: Install 1pcs TO-92 S9013 Transistor at at Pin-1, Pin-2, Pin-3. Note that the face of S9013 is facing up.

Step 4: Install 1pcs 5mm Green LED at Pin-4 and Pin-5. The positive (Longer) pole connects to Pin-4. Green LED is Power Indicator.

Step 5: Install 1pcs 5mm Red LED at Pin-6 and Pin-7. The positive (Longer) pole connects to Pin-7. Red LED is Charged Indicator.

Step 6: Install 1pcs 5.1Kohm Metal Film Resistor at Pin-3 and Pin-6. Note that its pins should not be short-circuited with other components. Step 7: Install 1pcs DO-35 1N4148 Diode at Pin-5 and Pin-9. The negative pole (Black marked) connects to Pin-9. Note that its pins should not be short-circuited with other components.

Step 8: Install 1pcs DO-41 2EZ91D5 Zener Diode at Pin-7 and Pin-9. The negative pole (White marked) connects to Pin-9. Note that its pins should not be short-circuited with other components.

Step 9: Use a knife to scrape off the insulation layer on the surface of the metal wire on the Magnetic Ring Coil by about 10mm.

Step 10: Connect Magnetic Ring Coil. Note: As shown in the figure, the wires up the magnetic ring are connected to L1, L2, L3, and the wires under the magnetic ring are connected to L1, L2, and L3. Yellow wire connects to L1 /L1 . Green wire connects to L2/L2. A copper wire connects to L3/L3.

Please Note: the coil should be placed in the same direction as the picture.
Step 11: Install 1pcs 1000uF 100V Electrolytic Capacitor at Pin-9 and Pin-10. Positive(Longer) pole connect to Pin-9.

Step 13: Connect the power wire from the battery box to PCB. The red wire connects to ‘3V+’ and the black wire connects to ‘3V-‘_. Users can cut excess wires.

Step 14: Install 4pcs M310mm Copper Cylinder and 4pcs M36mm Screw-on PCB as a bracket.

Step 22: Fixed two Switches on a top acrylic plate by matching screws and gaskets.

Step 23: Fixed the smaller PCB on a top acrylic plate by 4pcs M35mm Nylon Cushion and M312mm Screw and M3 Nut.

Step 24: Power Switch wires connect to Pin-L2 and Pin-3V; Transmit Switch wires connect to Pin-8 and Pin-9; Electromagnetic Coil wires connect to Pin-8 and Pin-10.

Step 25: Fixed the top acrylic plate by 4pcs M3*6mm Screw. Note: Install 2pcs brand new M batteries.

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