TackLife PBS01A Cutting Benchtop Band Saw Additional Blade Instruction Manual

: June 5, 2024
: TACKLIFE

Table of Contents

Exploded Parts
Explanation of the symbols on the equipment
Introduction
Device description (Fig. 1-18)
Scope of delivery
Intended use
General safety information
Technical data
Remaining hazards
Attachment and operation
Transport
Working instructions
Cleaning and maintenance
Storage
Electrical Connection
Disposal and recycling
Troubleshooting
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TackLife PBS01A Cutting Benchtop Band Saw Additional Blade Instruction Manual

Exploded Parts

Explanation of the symbols on the equipment

| Warning! Danger to life, risk of injury or damage to the tool are possible by ignoring!.
---|---
Symbol | Caution – Read the operating instructions to reduce the risk of inquiry!
Symbol | Wear safety goggles!
Symbol | Wear ear-muffs!
Symbol | Wear a breathing mask!
Symbol | Important! Risk of injury. Never reach into the running saw blade!
Symbol | Wear protective gloves.
| Warning! Before installation, cleaning, alterations, maintenance, storage and transport switch off the device and disconnect it from the power supply.
| Sawband direction

Introduction

Dear Customer, We hope your new tool brings you much enjoyment and success.

Note: According to the applicable product liability laws, the manufacturer of the device does not assume liability for damages to the product or damages caused by the product that occurs due to: Improper handling, Non-compliance of the operating instructions, Repairs by third parties, not by authorized service technicians, Installation and replacement of non-original spare parts, Application other than specified A breakdown of the electrical system that occurs due to the non-compliance of the electric regulations and VDE regulations 0100, DIN 57113 / VDE0113.

We recommend:

Read through the complete text in the operating instructions before installing and commissioning the device. The operating instructions are intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The operating instructions contain important information on how to operate the machine safely, professionally and economically, how to avoid danger, costly repairs, reduce down times and how to increase reliability and service life of the machine.

In addition to the safety regulations in the operating instructions, you have to meet the applicable regulations that apply for the operation of the machine in your country. Keep the operating instructions pack- age with the machine at all times and store it in a plastic cover to protect it from dirt and moisture. Read the instruction manual each time before operating the machine and carefully follow its information. The machine can only be operated by persons who were instructed concerning the operation of the machine and who are informed about the associated dangers. The minimum age requirement must be complied with. In addition to the safety requirements in these operating instructions and your country’s applicable regulations, you should observe the generally recognized technical rules concerning the operation of woodworking machines. We cannot accept any liability for damage or accidents which arise due to a failure to follow these instructions and the safety instructions.

Device description (Fig. 1-18)

Device description Device
description

Case door
Door lock
Saw blade safety device
Saw blade guidance
Longitudinal limit stop
Table width enlargement
Tabletop
Clamping lever
Frame
On/Off switch
Handle for saw blade tensioning
Handle for belt tensioning
Adjustment handle for sawblade guard
Mitre gauge
Under frame

Scope of delivery

Open the packaging and remove the device carefully.
Remove the packaging material as well as the packaging and transport bracing (if
available).
Check that the delivery is complete.
Check the device and accessory parts for transport damage.
If possible, store the packaging until the warranty period has expired.

Attention!
The device and packaging materials are not toys! Children must not be allowed to play with plastic bags,film and small parts ! there is a risk of swallowing and suffocation!

Bandsaw
Saw table
Retainer plate
Rail with scale
Push stick
Guide rail for lengthwise aligning stop
Longitudinal limit stop
Allen key (3x)
Screwdriver
Open-ended spanner (2x)
Cross member, top (2x)
Longitudinal member, top (2x)
Cross member, bottom (2x)
Longitudinal member, bottom (2x)
Foot strut (4x)
Table width enlargement with guide rail for length- wise aligning stop
Fastening materials
Original operating instructions

Intended use

The band saw is designed to perform longitudinal and cross cuts on timber or wood-type materials. To cut round materials you must use suitable holding devices. The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this. The machine is to be operated only with suitable saw blades. To use the machine properly you must also o serve the safety regulations, the assembly instructions and the operating instructions to be found in this manual. All persons who use and service the machine have to be acquainted with this manual and must be informed about the machine’s potential hazards.

It is also imperative to observe the accident prevention regulations in force in your area. The same applies for the general rules of occupational health and safety. The manufacturer shall not be liable for any changes made to the machine nor for any damage resulting from such changes. Even when the machine is used as prescribed it is still impossible to eliminate certain residual risk factors. The following hazards may arise in connection with the machine’s construction and design:

Damage to hearing if ear-muffs are not used as necessary.
Harmful emissions of wood dust when used in closed rooms.
Contact with the blade in the uncovered cutting zone.
Injuries (cuts) when changing the blade.
Injury from catapulted work pieces or parts of work- pieces.
Crushed fingers.
Tilting of the workpieces due to inadequate support.
Touching the blade.
Catapulting of pieces of timber and workpieces. Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.

General safety information

Attention! The following basic safety measures must be observed when using electric tools for protection against electric shock.and the risk of injury and fire.

Read all these notices before using the electric tool and keep the safety instructions for later reference. Safe work

Keep the work area orderly
- Disorder in the work area can lead to accidents.
Take environmental influence into account
- Do not expose electric tools to rain.
- Do not use electric tools in a damp or wet environment.
- Make sure that the work area is well-illuminated.
- Do not use electric tools where there is a risk of fire or explosion.
Protect yourself from electric shock
- Avoid physical contact with earthed parts (e.g. pipes, radiators, electric ranges, cooling units).
Keep children away
- Do not allow other persons to touch the equipment or cable, keep them away from your work area.
Securely store unused electric tools
- Unused electric tools should be stored in a dry, elevated or closed location out of the reach of children.
Do not overload your electric tool
- They work better and more safety in the specified output range.
Use the correct electric tool
- Do not use low-output electric tools for heavy work.
- Do not use the electric tool for purposes for which it is not intended. For example, do not use hand- held circular saws for the cutting of branches or logs.
- Do not use the electric tool to cut firewood.
Wear suitable clothing
- Do not wear wide clothing or jewellery, which can become entangled in moving parts.
- When working outdoors, anti-slip footwear is recommended.
- Tie long hair back in a hair net.
Use protective equipment
- Wear protective goggles.
- Wear a mask when carrying out dust-creating work.
Connect the dust extraction device if you will be processing wood, materials similar to wood, or plastics.
- If connections for dust extraction and a collecting device are present, make sure that they
  are connected and used properly.
- When processing wood, materials similar to wood, and plastics. operation in enclosed spaces is only permitted with the use of a suitable extraction system.
Secure the workpiece
- Use the clamping devices or a vice to hold the workpiece in place. In this manner, it is held more securely than with your hand.
- An additional support is necessary for long work- pieces (table, trestle, etc.) in order to prevent the machine from tipping over.
- Always press the workpiece firmly against the working plate and stop in order to prevent bouncing and twisting of the workpiece.
Avoid abnormal posture
- Make sure that you have secure footing and always maintain your balance.
- Avoid awkward hand positions in which a sudden slip could cause one or both hands tocome into contact with the saw blade.
Take care of your tools
- Keep cutting tools sharp and clean in order to be able to work better and more safely.
- Follow the instructions for lubrication and for tool replacement.
- Check the connection cable of the electric tool regularly and have it replaced by a recognised specialist when damaged.
- Check extension cables regularly and replace them when damaged.
- Keep the handle dry, clean and free of oil and grease.
Pull the plug out of the outlet
- Never remove loose splinters, chips or jammed wood pieces from the running saw blade.
- During non-use of the electric tool or prior to maintenance and when replacing tools such as saw blades, bits, milling heads.
- When the saw blade is blocked due to abnormal feed force during cutting, turn the machine off and disconnect it from power supply. Remove the work piece and ensure that the saw blade runs free. Turn the machine on and start new cutting operation with reduced feed force.
Do not leave a tool key inserted
- Before switching on, make sure that keys and adjusting tools are removed.
Avoid inadvertent starting
- Make sure that the switch is switched off when plugging the plug into an outlet.
Use extension cables for outdoors
- Only use approved and appropriately identified extension cables for use outdoors.
- Only use cable reels in the unrolled state.
Remain attentive
- Pay attention to what you are doing. Remain sensible when working. Do not use the electric tool when you are distracted.
Check the electric tool for potential damage
- Protective devices and other parts must be carefully inspected to ensure that they are fault- free and function as intended prior to continued use of the electric tool.
- Check whether the moving parts function faultlessly and do not jam or whether parts are damaged. All parts must be correctly mounted and all conditions must be fulfilled to ensure fault free operation of the electric tool.
- The moving protective hood may not be fixed in the open position.
- Damaged protective devices and parts must be properly repaired or replaced by a recognised workshop, insofar as nothing different is specified in the operating manual.
- Damaged switches must be replaced at a customer service workshop.
- Do not use any faulty or damaged connection cables.
- Do not use any electric tool on which the switch cannot be switched on and off.
Attention!
- The use of other insertion tools and other accessories can entail a risk of injury.
have your electric tool repaired by a qualified electrician
- This electric tool conforms to the applicable safety regulations. Repairs may only be performed by an electrician using original spare parts. Otherwise accidents can occur.
Do not use the cable for purposes for which it is not intended Do not use the cable to pull the plug out of the outlet. Protect the cable from heat, oil and sharp edges.

Additional safety instructions

Wear safety gloves whenever you carry out any maintenance work on the blade!
When cutting round or irregularly shaped wood, use a device to stop the workpiece from twisting.
When cutting boards in upright position, use a device to prevent kick-back.
A dust extraction system designed for an air velocity of 20 m/s should be connected in order to comply with woodworking dust emission values and to ensure reliable operation.
Give these safety regulations to all persons who work on the machine.
Do not use this saw to cut fire wood.
The machine is equipped with a safety switch to prevent it being switched on again accidentally after a power failure.
Before you use the machine for the first time.check that the voltage marked on the rating plate is the same as your mains voltage.
If you use a cable reel, the complete cable has to be pulled off the reel.
Persons working on the machine should not be distracted.
Note the direction of rotation of the motor and blade. Never dismantle the machine’s safety devices or put them out of operation.
Never cut workpieces which are too small to hold securely in your hand.
Never remove loose splinters, chips or jammed pieces of wood when the saw blade is running.
It is imperative to observe the accident prevention regulations in force in your area as well as all other generally recognized rules of safety.
Note the information published by your professional associations.
Adjustable protective devices have to be adjusted as close as possible to the workpiece.
Important! Support long workpieces (e.g. with a roller table) to prevent them sagging at the end of a cut.
Make sure the blade guard (3) is in its lower position when the saw is being transported.
Safety guards are not to be used to move or misuse the machine.
Blades that are misshapen or damaged in any way must not be used.
If the table insert is worn, replace it.
Never operate the machine if either the door protecting the blade or the detachable safety device are open.
Ensure that the choice of blade and the selected speed are suitable for the material to becut.
Do not begin cleaning the blade until it has come to a complete standstill.
For straight cuts of small workpieces against the longitudinal limit stop the push stick has tobe used.
The band saw blade guard should be in its lowest position close to the bench during transport.
For miter cuts when the table is tilted, the parallel stop must be positioned on the lower part of the table.
When cutting round timber, use a suitable holding device to prevent the work piece turning.
Never use guards to lift or transport items.
Ensure that the band saw blade guards are used and correctly adjusted.
Keep your hands a safety distance away from the band saw blade. Use a push stick for narrow cuts.
The push stick has to be stored on the intended de- vice, so that it can be reached from normal working position and is always ready to be used.
In the normal operating position the operator is in front of the machine.

Warning! This electric tool generates an electromagnetic field during operation.this field can impair active or passive medical implants under certain conditions. In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the electric tool.

Emergency procedure
Conduct a first-aid procedure adequate to the injury and summon qualified medical attendance as quickly as possible. Protect the injured person from further harm and calm them down. For the sake of eventual accident, in accordance with DIN 13164, a workplace has to be fitted with a first-aid kit. It is essential to replace any used material in the fist-aid kit immediately after it has been used. If you seek help, state the following pieces of information:

Accident site
Accident type
Number of injured persons
Injury type(s)

Technical data

Electro motor 220 – 240 V ~, 50Hz

Power 420W

(S1)

The work piece must have a minimum height of 3mm and a minimum width of 10 mm. The total noise values determined in accordance with EN 61029.

sound pressure level L pA	77,4 dB(A)
uncertainty K pA	3 dB
sound power level L WA	90,4 dB(A)
uncertainty K WA	3 dB

Wear hearing protection. The effects of noise can cause a loss of hearing. Total vibration values (vector sum- three directions) determined in accordance with EN 61029. 7.

Remaining hazards

The machine has been built using modern technology in accordance with recognized safety rules. Some remaining hazards, however, may still exist.

Risk of injury for fingers and hands by the rotating saw band due to improper handling of the work piece.
Risk of injury through the hurling work piece due to improper handling, such as working without the push stick.
Risk of damaging your health due to wood dust and wood chips. Wear personal protective cloth such goggles. Use a fitting dust extractor.
Risk of injury due to defective saw band. Regularely check saw band for such defects.
Risk of injury for fingers and hands while changing the saw band. Wear proper gloves.
Risk of injury due to starting saw band while switching on the machine.
The use of incorrect or damaged mains cables can lead to injuries caused by electricity.
Wear only close fitting clothes.remove rings bracelets and other jewelry.
For the safety of long hair, wear a cap or hair net. Even when all safety measures are taken, some remaining hazards which are not yet evident may still be present.
Remaining hazards can be minimized by following the instructions in „General safety instructions“
„Proper Use“ and in the entire operating manual.

Attachment and operation

Before starting the equipment

Make sure the machine stands securely, i.e. bolt it to a workbench or solid base. There are two holes for this purpose in the machine foot.

The saw table must be mounted correctly.
All covers and safety devices have to be properly fitted before the machine is switched on
It must be possible for the blade to run freely.
When working with wood that has been processed before, watch out for foreign bodies such as nails or screws etc.
Before you actuate the On/Off switch, make sure that the saw blade is correctly fitted and that the machine’s moving parts run smoothly.
Before you connect the machine to the power supply, make sure the data on the rating plate is thesame as that for your mains.

Assembly tools

1 engineer’s wrench SW 10/13

Mounting the base (Fig. 2+3+3.1)

Installation parts:

4 stand feet (A)
stand braces below (B): 2 x long + 2 x short
stand braces above (C): 2 x long + 2 x short
Mounting parts (24 hex screws M8x14, 48 washer M8, 24 hex nuts M8); 4 hex screws M6x40, 8 wash- er M6, 4 hex nuts M6) Hand-tighten all screws lightly during the installation.
Attach one stand brace below (B) each with 2 screws M8 x 16, 2 washer and 2 nuts to the stand feet (A).
Mount the frame struts above (C), each with 4 carriage bolts M8 x 14, 4 washers and 4 nuts on the frame feet (A) as shown in Fig. 3.
Place a cardboard box behind the machine and then carefully tip the machine backward until the machine rests on its housing.
Place the previously assembled frame (Fig. 3) under the base plate of the band saw; screw it into place by hand with 4 hex bolts M6x40, 8 washers, 4 circle lips and 4 hex nuts. (Fig. 3.1)
Set the machine with the base on a level surface and tighten all the screws and nuts firmly.

Assembling the work table (Fig. 4 – 6)

Lay the table insert (a) in the recess in the work table intended for this (7) (Fig. 4). (To replace, disassemble the work table in reverse order.)
Place the band saw blade through the slot on the machine table. Place the machine table on the table guide so that the fitting screw fits screw (b) fits through the bracket (c). (Fig. 4.1+4.2)
Screw the machine table tight with the quick release lever and a washer (E) (Fig. 4+5).
Check that the bandsaw blade runs freely and does not touch the table.
Fit the bolt M6x40 with two washers and the nut to the table. (Fig. 5.1)
Using the adjustment screw (F) to adjust the table to a right-angle. – Use a set square –
Counter the adjustment screw (F) and tighten the quick release lever (E).
Set the scale pointer (G) to 0.

Fitting the table width enlargement (Fig. 7+7.1+7.2+7.3+7.4)

Remove the two bolts and washers (d)from the table width enlargement (6). (Fig. 7)
Slide the table width enlargement (6) onto the table mounted on the machine. Ensure that the clamping lever (8) is open (Fig. 7.1+7.2).
Push the table width enlargement fully onto the table(Fig.7.3) in order to fix the two bolts(d) on both sides (Fig.7.4) be sure to fit the bolts(d) on both sides. The two bolts are used to limit the extension of the table width enlargement.

Fitting the parallel stop (Fig. 8)

Fit the parallel stop (5) by positioning it at the back and fixing the clamping level (K) in place downwards.
When dismantling, pull the clamping lever (K) up- wards and remove the parallel stop(5).
The clamping force of the parallel stop can be adjusted at the rear knurled nut(P).

Adjusting the cutting width (Fig. 8+8.1)

The parallel stop (5) must be used when cutting sections of wood length ways.
Place the parallel stop (5) on the guide rail (Q) to the left or right of the sawingblade
2 scales (L/M) are printed on the guide rail for the parallel stop (5), which show the distance between the stop rail and sawingblade.
Adjust the parallel stop (5) to the required dimension in the window (O) and use the clamping lever (8) to fix in place for the parallel stop (Fig.8)

Using the table width enlargement (Fig. 9-10)

Always use the table width enlargement (6) with particularly wide workpieces.
Loosen the clamping lever (8) and pull the table width enlargement out far enough so that the workpiece to be sawn can lie on it without tipping. (Fig. 10)

Sawblade changing(Fig. 11+12)

Attention: Pull the mains plug! Attention! Wear protective gloves when changing the sawblade!
Riskof injury!
Remove the parallel stop and the table width enlargement in reverse order (Fig. 7-8).
Open the saw band guard, top and bottom.
Relieve the saw band tension with the clamping screw (11), remove the band. Fig. 11
Insert a new saw band.

Side correction (Fig. 11)

The sawblade should run in the centre of the band wheels.
Turn the upper band wheel by hand in the cutting direction, and make the side correction by means of the handle (J).
Attention! The saw band should run over the centre of the band wheel after multiple turns. Visual inspection!
Turn the band wheel by hand in the cutting direction while determining the final tension with the tension screw (11). The degree of tensioning depends on the sawblade width. Wide sawblades must be tensioned more than narrow ones.
After successful setting firmly tighten the locknut (N) .Close the guard.
Attention: Too strong a tensioning will cause premature breaking.
Fit the table width enlargement in reverse order. (Fig. 7-7.4)
After termination of the work, always relieve the tension by releasing tension bolt (11).

Setting the number of revolutions (Fig.12+13+13.1)
Pull the mains plug!

Open lower guard. The table top has to be tilted slightly.
Release the belt with the tension handle (12).
Put the belt into the desired position. (S1 or S2).
Retension the belt with the tension handle (12).
Close the lower guard.

Rpm range:
Rpm stage 1 360 m/min.
For processing hardwood, materials similar to hardwood and for fine cuts
Rpm stage 2 720 m/min.
For processing softwood, and for less fine cuts

Sawblade guiding (Fig. 14)
The sawblade guiding (4) is adjusted with the fixing button (13).
The upper sawblade guiding can be set from 0 to 175 mm work piece height.
A clearance as small as possible to the work piece ensures an optimum sawblade guiding and safe working.

Back pressure bearings (Fig. 15+16)
The back pressure bearings (e) accept the feed pressure of the work piece. Set the upper and lower back pressure bearing in such a way that it slightly touches the sawblade back. Tighten the screws (g). The distance should be 0.5 mm.

Upper guide rollers (Fig. 15)
Set the upper guide rollers (f) to the corresponding sawblade width. The front edges of the guide rollers must not exceed the tooth base of the sawblade. When the guide rollers slightly touch the sawblade, tighten the screws (g).

Lower guide rollers (Fig. 16)
Set the lower guide rollers (i) to the corresponding sawblade width. The front edges of the guide rollers must not exceed the tooth base of the sawblade. When the guide rollers slightly touch the sawblade, tighten the screws (h).

The sawblade must not jam!

Storing the push rod (Fig. 17)
In order to have the push rod (R) to hand at all times, hang it on the device (j) intended for this, at the top left side of your band saw.

Transverse cutting gauge (14) (Fig. 18)

Slide lateral stop (o) into a groove (k) in the saw bench.
Release the grip screw (l).
Turn the lateral stop (o) until the desired angular dimension has been set. The arrow on thelateral stop indicates the set angle.
Retighten the grip screw (l).
The stop rail (n) can be slid against the lateral stop (o). To do so, loosen the knurled screws (m) and slide the stop rail (n) into the desired position. Tighten the knurled screws (m) again
Attention! Do not slide the stop rail (n) too far in the direction of the saw blade.

On/Off switch (Fig. 1)

To turn the machine on, press the green button „1“ (10).
To turn the machine off again, press the red but-ton „0“(10).
The band saw is equipped with an undervoltage switch. With a power failure, the band saw must be switched back on again

Attention!
When working with the machine, all protective devices and guards must be fitted The upper and lower band wheel is protected by a fixed guard and an articulated cover.when operating the cover, the machine is switched off. Starting is possible only with closed cover.

Transport

Caution: Pay attention to the weight of the machine when lifting it and call upon the help of another person! Use the transport equipment. Stand on the side of the wheels. Pull the upper part of the machine towards you so that the machine stands on the two wheels and can be moved. Hold the machine by its frame (9).

Attention! Note the high centre of gravity of the machine.

Attention! Never use separating safety guards to lift or transport the unit.

Working instructions

The following recommendations are examples of the safe use of band saws. The following safe working methods should be seen as an aid to safety. They cannot be applied suitably completely or comprehensively to every use. They cannot treat every possible dangerous condition and must be interpreted carefully.

Connect the machine to a suction unit when working in closed rooms. A suction device which conforms with commercial regulations must be used for suction in commercial areas.
Loosen the sawband when the machine is not in operation (e.g. after finishing work).attach a notice on the tension of the saw band to the machine for the next user.
Collect unused sawbands and store them safely in a dry place. Check for faults (teeth, cracks) before use. Do not use faulty sawbands!
Wear suitable gloves when handling sawbands.
All protective and safety devices must be securely mounted on the machine before beginning work.
Never clean the sawband or the sawband guide with a hand-held brush or scraper while the sawband is running. Resin-covered sawbands impair working safety and must be cleaned regularly.
For your own protection, wear protective glasses and hearing protection. Wear a hairnet if you have long hair. Roll up loose sleeves over the elbows.
Always position the sawband guide as near the work- piece as possible when working.
Insure sufficient lighting in the work area and around the machine.
Always use the fence for straight cuts to keep the work- piece from tipping or slipping away.
When working on narrow workpieces with manual feed, use the push stick.
For diagonal cuts, place the saw bench in the appropriate position and guide the workpiece on the fence.
Insure safe workpiece guidance.
For arced and irregular cuts, push the workpiece evenly using both hands with the fingers together.hold the workpiece with your hands on a safe area.
Use a pattern for repeated arced or irregular cuts.
Insure that the workpiece does not roll when cutting round pieces.
For safe work when transverse cutting, use the special transverse cutting gauge accessory.

Performing longitudinal cuts (Fig. A)
Here, a workpiece is cut in its longitudinal direction.
Working instructions

Position the longitudinal fence (5) on the left side (if possible) of the saw band, in accordance with the desired width.
Lower the saw band guide (4) onto the workpiece. (8.9)
Switch on the saw.
Press one edge of the workpiece against the longitudinal fence (5) with the right hand ,whist the flat side lies on the saw bench (7).
Slide the workpiece at an even feed rate along the longitudinal fence (5) into the saw band.
Important: Long workpieces must be secured against tipping at the end of the cutting process (e.g. with reel- off stand, etc.)
Attention! When processing narrower workpieces it is essential to use a push stick.
The push stick (R) must always be stored within reach, on the hook (j) provided for this purpose on the side of the saw (Fig. 17).

Angled cuts (Fig. B+ Fig. 6)

Working instructions

In order to execute angled cuts parallel to the saw band, it is possible to tilt the saw bench (7) for-wards from 0° – 45°.
Release the locking handle (E).
Tilt saw bench (7) forwards, until the desired angle is set on the degree scale (I).
Retighten the locking handle (E).
Attention: With a tilted saw bench (7), the longitudinal fence (5) must be positioned on the downward facing side to the right of the saw band in the working direction (if the workpiece width allows this), in order to secure the workpiece against slipping.
Perform the cut as described under 10.1.

Freehand cuts (Fig. C)

Working instructions

One of the most important features of a band saw is the ease with which it can cut curves and radii.

Lower the saw band guide (4) onto the workpiece. (8.9)
Switch on the saw.
Press the workpiece firmly onto the saw bench and slowly slide into the saw band.
During freehand cutting you should always work with a low advancing speed, so that the saw band can follow the desired line.
In many cases it is helpful to roughly saw curves and corners approximately 6 mm from the line.
If it is necessary to saw curves that are too tight for the saw band used, auxiliary cuts must be sawn up to the front face of the curve, so that these fall off as wood waste when the final radius is sawn.

Executing cuts with the transverse cutting gauge (Fig. D + Fig. 18)

Working instructions

Set transverse cutting gauge (14) to the desired angle (see 8.10)
Perform the cut as described under 10.1.

Cleaning and maintenance

Important.
Warning! Prior to any adjustment, maintenance or service work disconnect the mains power plug!

General maintenance measures

Wipe chips and dust off themachine from time to time using a cloth. In order to extend the service life of the tool, oil the rotary parts once monthly. Do not oil the motor.

When cleaning the plastic do not use corrosive product.

Cleaning

Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible.
Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.
We recommend that you clean the device immediately each time you have finished using it
Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the equipment. Ensure that no water can seep into the device. The ingress of water into an electric tool i creases the risk of an electric shock.

Maintenance
There are no parts inside the equipment which require additional maintenance.

Storage

Store the device and its accessories in a dark, dry and frost-proof place that is inaccessible to children. The optimum storage temperature is between 5 and 30°.
Cover the electrical tool in order to protect it from dust and moisture.
Store the operating manual with the electrical tool.

Electrical Connection

The installed electric motor is connected and is ready to work.
The connection complies with the relevant VDE and DIN regulations.
The customer-sidemains supply and the used extension line must meet these regulations.

Important information
In the event of an overloading the motor will switch itself off. After a cool down period (time varies) the motor can be switched back on again.

Defective Electric Connection Lines
Often, insulation damages occur on electrical connection lines.

Causes are:

Drag marks if connection lines are led through window or door clearances.
Kinks due to improper attachment or routing of the connection line.
Cuts caused by running over the connection line.
Insulation damages caused by pulling the connection line out of the wall socket
Fissures caused by the ageing of the insulation. Such defective electric connection lines must not be used and are hazardous due to the insulation damages.

Regularly check the electrical connection lines for damages. Please make sure that the connection lines are disconnected from themains supply during the check.
Electrical connection lines must comply with the relevant VDE and DIN regulations. Only use connection lines labelled with H05VV-F. The labelling of the connection cable with the type specification is required.

AC motor

The mains voltage must be 110 – 120 V~
Extension cables up to 25 m long must have a cross-section of 1.5 mm.
Connections and repairs of electrical equipment may only be carried out by an electrician.
Please provide the following information in the event of any enquiries:
Type of current for the motor
Machine data – type plate
Machine data – type plate

Disposal and recycling

The equipment is supplied in packaging to preven it from being damaged in transit. The raw materials in this packaging can be reused or recycled. The equipment and its accessories are made of various types of material, such as metal and plastic. Defective components must be disposed of as special waste. Ask your dealer or your local council.

Old devices must not be disposed of with household waste!
This symbol indicates that this product must not be disposed of together with domestic waste in compliance with the Directive (2012/19/EU) pertaining to waste electrical and electronic equipment (WEEE). This product must be disposed of at a designated collection point.
This can occur, for example, by handing it in at an authorised collecting point for the recycling of waste electrical and electronic equipment. Improper handling of waste equipment may have negative consequences for the environment and human health due to potentially hazardous substances that are often contained in electrical and electronic equipment. By properly disposing of this product, you are also contributing to the effective use of natural resources. You can obtain information on collection points for waste equipment from your municipal administration, public waste disposal authority, an authorised body for the disposal of waste electrical and electronic equipment or your waste disposal company

Troubleshooting

Problem	Possible cause	Help
Motor does not work	Motor, cable or plug defective, fuses burnt Housing cover
open (limit switch)	Arrange for inspection of the machine by a specialist.

Never repair the motor yourself. Danger!
Check fuses and replace as necessary Close housing cover exactly
The motor starts up slowly and does not reach operating speed.| Voltage too low, coils damaged, capacitor burnt| Contact the utility provider to check the voltage.
Arrange for inspection of the motor by a specialist.
Arrange for replacement of the capacitor by a specialist
Motor makes excessive noise| Coils damaged, motor defective| Arrange for inspection of the motor by a specialist
The motor does not reach its full power.| Circuits in the network are overloaded (lamps, other motors, etc.)| Do not use any other equipment or motors on the same circuit
Motor overheats easily.| Overloading of the motor.insufficient cooling of the motor| Avoid overloading the motor while cutting, remove dust from the motor in order to ensure optimal cooling of the motor
Saw cut is rough or wavy| Saw blade dull, tooth shape not appropriate for the material thickness| Resharpen saw blade and/or use suitable saw blade
Workpiece pulls away and/or splinters| Excessive cutting pressure and/or saw blade not suitable for use| Insert suitable saw blade
Saw blade is not running straight|