elero Roller Shutter Drive RolTop/D+ 868/915 Instruction Manual
- June 3, 2024
- elero
Table of Contents
elero Roller Shutter Drive RolTop/D+ 868/915
Operating and installation instructions
Please keep these operating instructions for later use, to be available
throughout the life of the product! The German manual is the original version.
All other documents represent the language translations of the original text.
All rights in the case of a patent, utility model or ornamental design
registration are reserved.
General for instructions
The content structure is based on the life cycles of the electric motor drive (hereinafter referred to as “Product”). The manufacturer reserves the right to make changes to the Specifications stated in these Operating Instructions at any time. These may, in individual cases, be different from the respective product version, however the functional information will not undergo significant changes or become invalid. The current version of the Specifications may be requested from the manufacturer at any time. No claims may be asserted against the manufacturer as a result of the preceding sentence. Deviations from text or picture statements are possible and depend on the technical development, features, and accessories of the products. Deviating information on special versions will be explained by the manufacturer in the sales documentation. Other information shall remain unaffected by these provisions.
Standards and Directives
During the design process, the basic health and safety requirements of the
applicable laws, Standards and Directives were complied with. The safety is
confirmed by the declaration of conformity (see “Declaration of Conformity”).
All safety information in these Operating Instructions refer to the laws and
regulations currently applicable in Germany. All instructions in the Operating
Instructions shall be observed without limitation and at any time. Beside the
safety instructions contained in these Operating Instructions, the provisions
for accident prevention, environmental protection and occupational safety,
which are applicable for the operating site, must be observed. Provisions and
Standards for the safety rating can be found in the EC Declaration of
Conformity
Intended use
The product is intended for use in façade engineering to drive electrically powered roller shutters. The determining factor for the drive is the elero drive computation program (http://elero.com/drive-calculation). Further fields of application have to be arranged with the manufacturer, elero GmbH Antriebstechnik (see Address). The operator will be solely responsible for damages resulting from improper use of the product. The manufacturer cannot be held liable for personal or material damages caused by misuse or procedural errors, and by improper operation and commissioning. The product may be operated only by trained and authorized personnel under observance of all safety.
Foreseeable misuse
A use which deviates from the intended use stated by the manufacturer, elero
GmbH Antriebstechnik (see “Address”), is deemed as foreseeable misuse.
Warranty and liability
Principally, the General Terms and Conditions of the manufacturer, elero GmbH
Antriebstechnik (see “Address”), apply. The terms and conditions are part of
the sales documents and handed over to the operator upon delivery. Liability
claims for personal or material damages are excluded when they can be
attributed to one or more of the following causes:
- Opening of the product by the customer
- nintended use of the product
- Improper installation, commissioning, or operation of the product
- Structural modifications to the product without the written consent of the manufacturer
- Operation of the product with improperly installed connections, defective safety devices or improperly installed safeguards
- Non-observance of the safety provisions and instructions of these Operating Instructions
- Non-compliance with the technical data
Customer service of the manufacturer
The product should only be repaired by the manufacturer in case of a failure.
The address for sending to customer service, see the chapter “Address”.
If you have not purchased the product directly from elero, please contact the
supplier of the product.
Safety
General safety instructions
The instructions on safety that must be observed under all circumstances are
included in the separately enclosed leaflet on safety instructions (13 820
0001).
Layout of the safety guidelines
The safety instructions in this document are identified by hazard signs and
safety symbols and are designed according to the SAFE principle. They contain
information on the nature and source of the danger of possible consequences
and to prevent the danger. The following table defines the representation and
description of hazard levels with possible personal injury, as used in this
manual.
DANGER
Warns before an accident, which will result if instructions are not followed,
which can lead to life-threatening, irreversible injury or death.
WARNING
Warns before an accident, which can happen if the instructions are not
followed, which can lead to serious, possibly fatal, irreversible injury or
death.
CAUTION
Warns before an accident, which can happen if the instructions are not
followed, which may lead to minor reversible injury.
The following table describes the icons used in these operating instructions
that are used for imaging of the dangerous situation in connection with the
symbol of the threat level. Danger of electric voltage, electric shock:
This symbol indicates a risk of electric shock The following table defines the
representation used in the operating instructions and description of
situations where damage can occur to the product or refers to important facts,
conditions, tips and information.
NOTICE
This symbol warns of a possible property damage.
Important:
This symbol points out important facts and conditions as well as to additional
information in these operating and installation instructions. It also refers
to certain statements that give additional information or help you perform a
task easily. The following example represents the basic structure of a safety
warning:
SIGNAL WORD
Type and source of danger Explanation of the type and source of the danger
Measures to prevent the danger.
Product description
The RolTop /D + 868 is a radio-controlled electromechanical tubular motor drive. It performs parallel axial movements.
- Commissioning of the RolTop /D + 868 does not require any elero assembly cable. The elero assembly cable serves only for the deletion of the end positions and/or for restoring the delivery status if necessary. Commissioning of the RolTop/D+ 868 for setting of different functions takes place using the elero assembly cable or an elero radio transmitter.
- The RolTop /D + 868 needs fixed stops at the top and bottom. The use of rigid shaft connectors and plugs stop or angle strips or covert attacks is a prerequisite. There is a relief function at both stop points.
- If an obstacle is recognised, type S will perform a relief by approx. 2 motor turns; type M will perform approx. 1 motor turn (hanging protection with running free).
- When the same force deactivation has taken place three times in sequence at the top and bottom, the end positions have been set (self-learning).
- After obstacle recognition in the area of the end positions, they are immediately corrected down by up to 1 motor turn (360°) if, e.g., a window sill has been installed subsequently.
Assembly
CAUTION
Personal injury from hot surfaces. Drive heats up during operation, the drive
housing can be hot. Possible burning of the skin.
- Wear personal protective equipment (gloves).
- Triggered by a possible material errors may occur or impact shock and injury due to a gearbox break, bud break or a clutch defect.
- Suitable materials are to be used for the construction as well as perform a sampling inspection by double load test according to DIN EN 60335-2-97.
WARNING
Danger of injury due to electric current. Electric shock possible.
- Electrical work can only be performed by an authorized electrician.
- Danger of injury due to electric current. Hazardous possibly by parts that have become live in the error state.
- Electrical connection is described in the operating and installation instructions including cable bushing.
CAUTION
Risk of injury due to malfunctions due to improper installation. Driven by
winds and possibly destroyed parts of the application.
- For safe operation, the end positions must be set / programmed.
- Training program of the manufacturer for specialist companies.
NOTE Loss of power supply, termination of machine parts and other malfunctions.
- For safe operation, no false mount must be made and the end position settings must be carried out during commissioning. Damage to the RolTop /D + 868 due to moisture penetration
- For devices with protection class IP44, the ends of all cables or connectors must be protected against the ingress of moisture. This measure must be implemented immediately after removal of the RolTop/D+ 868 from the original packaging.
- The drive must be installed in a position in which it is not sprinkled.
Important In the delivery status (factory setting), the RolTop /D + 868 in commissioning mode.
- You have to set the end positions (see chapter 5.6). This is done self-learning (torque-dependent). Best utilisation of the radio signal.
- Place the aerial as freely as possible; in case of bad reception, move the aerial.
- Do not kink, shorten or extend the aerial.
- Do not undercut the minimum distance of 15 cm between two radio drives
Mechanical fastening
Important preliminary consideration: The working space around the built-in
drive is usually very small. Therefore, before the mechanical installation
provide an overview of the implementation of the electrical connection (see
Section 5.2) and make any necessary changes right away
NOTICE Damage to the electrical wiring by squeezing or tensile loading.
- Route all electrical cables so that they are not subjected to crushing or tensile load.
- Note the bending radius of the cables (at least 50 mm).
- Lay the connection cable in a loop downwards to prevent water running into the drive. Damage to the drive by the action of impact forces.
- Insert the drive into the shaft, never thrust the drive into the shaft or smash onto the drive!
- Never allow the drive to fall! Damage or destruction of the drive by drilling.
- Never drill into the drive!
Important Attach the RolTop /D + 868 only at the intended fasteners.
Permanently installed control devices shall be clearly displayed.
- The curtain must be fastened to the winding shaft.
- The profile tube must have enough distance to the motor tube.
- Look for an axial clearance (1-2 mm).
Installation in profile tubes
- Insert the drive with a suitable adapter and traction ring into the profile tube. Lay the motor cable protected in order to prevent damage by the driven component.
- Secure the counter bearings against axial displacement, e.g. screw shaft spider or rivet. Secure drive in axial storage!
- Secure hanging on the shaft!
WARNING
Danger to life due to faulty electrical connection. Electric shock possible. Before commissioning check the correct connection of the PE conductor.
NOTICE Damage to the RolTop /D + 868 by faulty electrical connection Before commissioning check the correct connection of the PE conductor. Damage or destruction of RolTop /D + 868 by the penetration of moisture
For units with protection class IP 44, the customer connection of the cable ends or connector (cable bushing) must also be carried out in accordance with protection class IP 44. Damage to the Venetian blind from incorrect running direction The assignment of the running direction UP/DOWN with an elero radio transmitter must be reviewed after teaching. Adjustment of the end position at the drive.Any adjustment of the end positions that occurs indicates an electrical connection error. Readjustment of the end positions is not sufficient in this case, since the end positions are adjusted often. In this case, the drive needs to be replaced and the cause removed.
Important
All applicable standards and provisions must be observed for the electrical
installation. When connecting the drive to a control, the operating
instructions of the control must be observed. For electric connection no
transmission and retransmission of the access line or connector is required as
a rule. Depending on the mounting plate and/or adapter plate used it is
necessary in particular with the RolTop/D+ 868 to remove this screwed plate
before a cable exchange. Connection only in free of tension status, in
addition drive line without tension
- Using a suitable screwdriver, press out the lock of the device connector to the line.
- Disconnect the plug.
- Insert connector until the latch engages.
Connection example,
RolTop/D+ 868 230 V/50 Hz
Connection for cable assembly
As an alternative to the fixed connection, the elero assembly cable can also
be used for setting. However, this is not necessary.
Connection for radio (transmission operation)
Commissioning with an elero wall/hand transmitter (teaching in of an elero
transmitter to the radio drive RolTop/D+ 868) takes place according to the
respective description (“Teach in transmitter”) of the elero transmitter. Also
see chapter 5.5 “Teach in transmitter”.
Important After successful drive assembly the drive must be driven 3
times altogether into the lower end position and 3 times into the upper end
position. The drive must stop automatically.
The sunblind is adjusted only after a complete and uninterrupted access and
exit to the blind.
Changing / Deleting the end positions
A change or deletion of a single end position is not possible. This always
happens in pairs (upper and lower end position at the same time). After a
short separation from the supply network, the drive will be ready for deletion
for approx. 5 seconds.
Programme or delete further curtain positions Programme or delete interim positions: See elero transmitter instructions. Programme or delete interim positions: See elero transmitter instructions. Programming the transmitter
Important Condition : The drive is in radio mode. If the end positions have not been taught-in, remove the blind from the coiling shaft
Programming (additional) transmitter
Programming possible for max. 16 transmitters
Stop bidirectional radio teaching mode: Keep the STOP button pushed for at least 6 seconds until the status display lights up (depending on transmitter).
Maintenance
The RolTop /D + 868 is maintenance-free.
Repair
Please contact your dealer if you have any questions. Please always provide the following information:
- Item number and name on the type plate
- Type of fault
- Previous and unusual events
- Surrounding circumstances
- Own assumption
Disassembly and disposal
Dispose of the packaging according to current regulations. Dispose the product after previous use in accordance with applicable regulations. Disposal is partially subject to statutory provisions. The goods to be disposed of must only be delivered to authorised acceptance points. Environmental information No unnecessary packaging was used. The packaging can be easily divided into three material types: Cardboard (box), Styrofoam (padding) and polyethylene (bag, foam material protective foil). The device is made up of materials that can be reused if it is disassembled by a specialist operation. Please observe the local provisions on disposal of packaging material and old devices. Always expect additional danger that does not occur in operation during disassembly.
Notes on the EC declaration of conformity
elero GmbH hereby declares that the tubular drive RolTop /D+ 868 complies with
the basic prerequisites and the other relevant provisions of the EC
directives. The complete declaration of conformity can be found in the
download area of our website www.elero.com/en/downloads-
service/.
Technical data and dimensions
RolTop/D+-S-868
RolTop/D+ M-868
[email protected]
www.elero.com