BOSCH GST 90 BE 650W Electric Corded Jigsaw 240V Instruction Manual

GST 90 BE 650W Electric Corded Jigsaw 240V
Instruction Manual

Original instructions

Safety instructions

General Power Tool Safety Warnings
WARNING
Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire
and/ or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.
  There is an increased risk of electric shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

• Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious per­sonal injury.
• Use personal protective equipment. Always wear eye Protective equipment such as a dust mask. noreskid safety shoes. hard hat or hearing protection used for appropriate conditions will reduce personal in­juries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your longer on the switch or en­ergising power tools that have the switch on invites acci­
• Remove any adjusting key or wrench before hinting the power tool A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jew­ Keep your hair and clothing away from moving parts. Loose clothes. ley. Vallely or long hail can be caught in moving parts.
• If devices are provided for the connection of dust ex­traction and collection facilities, ensure these are con­nected and property used. Use of dust collection can re. duce dust-related hazards
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe in fury within a fraction of a second.

Power tool use and care

• Do not force the power tool Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was de­
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be replaced.
• Disconnect the plug from the power source and/or re­move the battery pack, if detachable, from the power tool before making any adjustments, changing ac­cessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power WOK is dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for rills. alignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained pone tools.
• Keep cutting tools sharp and dean. Properly main­tained cutting tools with sharp cutting edges are less likely to bind and ale easier to control.
• Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into ac- count the working conditions and the work to be per Use of the power tool for operations different horn those intended could result in a hazardous situation.
  Keep handles and grasping surfaces dry, dean, and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Service

• Have your power tool serviced by a quarried repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Safety instructions for jigsaws

• Hold the power tool by insulated gripping surfaces. when performing an operation where the cutting ac­cessory may contact hidden wiring or its own cord. Cutting accessory contacting a lien” wire may make ex. posed metal parts of the power tool Thee’ and could pave the operator an electric shock
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body leaves it um stable and may lead to loss of control.
• Keep hands away from the sawing area. Do not reach under the workpiece. Contact with the saw blade can lead to injuries.
• Only bring the power tool Into contact with the work piece when switched on. Otherwise, there is a danger of kickback if the cutting tool lams in the workpiece.
• Ensure that the footplate always rests securely while A lammed Sail blade can break or lead to kick­back.
• When the cut is completed, switch off the power tool and then pull the saw blade out of the cut only after it has come to a standstill. In this manner, you can avoid kickback and can place down the power tool securely.
• Always wait until the power tool has come to a corn­ plete stop before placing it down. The application tool can jam and cause you to lose control of the power tool.
• Use only undamaged saw blades that are In perfect condition. Bent or dull saw blades can break. negatively influence the cut. or lead to kickback.
• Do not break the saw blade to a stop by applying side pressure after switching off. The saw blade can be darm break or cause kickback.

Use suitable detectors to determine if utility lines are hidden in the work area or call the local utility com­pany for assistance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to an explosion. Penetrating a water line causes property darn. age or may cause an electric shock.
Products sold in GB only:
Your product is fitted with a BS 1363/A approved electric plug with an internal fuse (AS TA approved to BS 1362).
If the plug d not suitable for your socket outlets. it should be cut off and an appropriate plug fitted in its place by an au. thor ised a customer service agent. The replacement plug should have the same fuse rating as the original plug.
The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into the main socket elsewhere.

Product Description and Specifications

Read all the safety and general instructions.
IJretoobserve the safety and general options may result in electric shock, fire, and/or serious injury.
Please observe the illustrations at the beginning of this Opel. acing manual.

Intended Use

The power tool is intended for making separating cuts and cut-outs in wood, plastic, metal, ceramic plates, and rubber while resting firmly on the workpiece. It is suitable for straight and curved cuts with miter/bevel angles of up to 45″. Note the saw blade recommendations.

Product Features

The numbering of the product features refers to the diagram of the power tool on the graphics page.

1. On/off switch locking mechanism (GST 90 BE)
2. On/off switch
3. Stroke rate preselection thumbwheel
4. Hex key
5. Baseplate
6. Sawdust blower device switch
7. Pendulum action adjusting lever
8. SDS lever for saw blade release
9. Guide roller
10. Sawblade
11. Shock protection guard
12. Handle (insulated gripping surface)
13. Saw blade receptacle
14. Anti-splinter guard
15. Hood for dust extraction
16. Extraction outlet
17. Extraction Hose
18. Scale for miter/bevel angles
19. Base plate screw
20. Guide for the parallel guide
21. Locking screw for the parallel guide
22. Parallel guide with a circle cutter
23. Circle cutter centering tip

Accessories shown or described are not included with the product as standard. You can find the complete selection of accessories in our accessories range.

Technical Data

The specifications apply to a rated voltage [U] of 230 V. These specifications may vary at different voltages and in country-specific models.

Noise/Vibration Information

| | GST 90 BE| GST 90 E
---|---|---|---
Noise emission values were determined according to EN 62841-2-11.| | |
Typically, the A-weighted noise level of the power tool is:| | |
Sound pressure level| dB(A)| 87| 86
Sound power level| dB(A)| 98| 97
Uncertainty K| dB| 5| 5

Wear hearing protection!
Vibration total values ah (triax vector sum) and uncertainty K determined according to EN 62841‑2‑11:

Cutting boards with saw blade T 144 DF:| | |
---|---|---|---
ah.8| ni/s2| 9.| 9.
K| ni/s2| 2.| 2.
Cutting sheet metal with saw blade T 118 A:| | |
akm| ni/s2| 7.| 9.
K| ni/s2| 2.| 2.

The vibration level and noise emission value is given in these instructions have been measured in accordance with a standardized measuring procedure and may be used to compare power tools. They may also be used for a preliminary estimation of vibration and noise emissions.
The stated vibration level and noise emission value represent the main applications of the power tool. However, if the power tool is used for other applications, with different
application tools, or is poorly maintained, the vibration level and noise emission value may differ. This may significantly increase the vibration and noise emissions over the
total working period.
To estimate vibration and noise emissions accurately, the times when the tool is switched off or when it is running but not actually being used should also be taken into account.
This may significantly reduce vibration and noise emissions over the total working period.
Implement additional safety measures to protect the operator from the effects of vibration, such as servicing the power tool and application tools, keeping their hands warm,
and organizing workflows correctly.

Assembly

• Pull the plug out of the socket before carrying out any work on the power tool.
  Inserting/changing the saw blade

• When fitting or changing the saw blade, wear protective gloves. Blades are sharp and can become hot when used for prolonged periods of time.

• Selecting the saw blade

You will find an overview of recommended saw blades at the end of these operating instructions. Only use saw blades with single lug shank (T shank). The saw blade should not be longer than required for the intended cut.
Use a narrow saw blade when sawing tight curves.
Inserting the saw blade (see figure A)
u Clean the shaft on the saw blade before inserting it.
A dirty shaft cannot be securely fixed in place. Press the SDS lever (8) forward to the stop and hold it down. Push the saw blade (10), with the teeth in the cutting direction, into the saw blade receptacle (13) until it clicks into place.
Make sure when inserting the saw blade that the back of the saw blade is in the groove on the guide roller (9).
Check that the saw blade is seated securely.
A loose saw blade can fall out and lead to injuries.
Removing the saw blade (see figure B)
Push the SDS lever (8) all the way forwards and remove the saw blade (10).
Anti-splinter guard (see figure C)
The anti-splinter guard (14) (accessory) can prevent splintering of the surface while sawing wood. The anti-splinter guard can only be used with certain saw blade types and
only at a cutting angle of 0°. When sawing with the anti-splinter guard, the base plate (5) must not be moved to the rear for sawing close to the edges. Push the anti-splinter guard (14) into the base plate (5) from below.
Dust/Chip Extraction
The dust from materials such as lead paint, some types of wood, minerals, and metal can be harmful to human health. Touching or breathing in this dust can trigger allergic reactions and/or cause respiratory illnesses in the user or in people in the near vicinity. Certain dust, such as oak or beech dust, are classified as carcinogenic, especially in conjunction with wood treatment additives (chromate, wood preservative). Materials containing asbestos may only be machined by specialists.
– Use a dust extraction system that is suitable for the material wherever possible.
– Provide good ventilation at the workplace.
– It is advisable to wear a P2 filter class breathing mask. The regulations on the material being machined that apply in the country of use must be observed.

Avoid dust accumulation at the workplace. Dust can easily ignite.
Hood (see figure D)
Fit the hood (15) before you connect the power tool to the dust extraction system.
Attach the hood (15) to the power tool so that the bracket locks into place on the shock protection guard (11).
Remove the hood (15) when working without a dust extraction system and for miter/bevel cuts. To do this, pull the hood forwards off the shock protection guard (11).
Connecting the dust extraction (see figures E–F)
Fit the extraction outlet (16) in the recesses of the base plate (5).
Ensure that the cam on the extraction outlet slots into the corresponding recess in the power tool as shown in figure E.
Connect a dust extraction hose (17) (accessory) to the extraction outlet (16). Connect the dust extraction hose (17) to a dust extractor (accessory).
You will find an overview of connecting to various dust extractors at the end of these operating instructions.
For optimum dust extraction, where possible use the anti-splinter guard (14).
Switch off the sawdust blower device when you have connected the dust extraction system. The dust extractor must be suitable for the material being worked. When extracting dry dust that is especially detrimental to health or carcinogenic, use a special dust extractor.

Operation

• Products that are only sold in AUS and NZ: Use a residual current device (RCD) with a nominal residual current of 30 mA or less.

Operating modes

• Pull the plug out of the socket before carrying out any work on the power tool.

Pendulum action settings
The pendulum action can be adjusted using four different settings, allowing the cutting speed, cutting capacity and the cut itself to be optimally adapted to the material that you
want to cut. You can also adjust the pendulum action during operation using the adjusting lever (7).

Level 0
Level I
Level II
Level III| No pendulum action
Low pendulum action
Moderate pendulum action
High pendulum action
---|---

The optimum pendulum level for each application can be determined by a practical test. Note the following recommendations:
– Select a lower pendulum level or switch off the pendulum action completely if you wish to produce a finer or cleaner cutting edge.
– Switch off the pendulum action when machining thin materials (e.g. sheets).
– Work on hard materials (e.g. steel) with low pendulum action.
– You can work on soft materials and saw wood in the direction of the grain using maximum pendulum action.
Adjusting the miter/bevel angle (see figure G)
The base plate (5) can be swiveled to the right or left to make miter cuts up to 45°.
The hood (15), the extraction outlet (16), and the anti-splinter guard (14) cannot be used while miter/bevel cuts are being made.
– Push the extraction outlet (16) downwards slightly and pull it out of the base plate (5).
– Remove the hood (15) and the anti-splinter guard (14).
– Undo the screw (19) using the hex key (4) and push the base plate (5) slightly towards the mains cable.
– The base plate has lock-in points at 0° and 45° on the left and right so that precise miter/bevel angles can be set.
Swivel the base plate (5) to the required position according to the scale (18). Another miter/bevel angle can be adjusted using a protractor.
– Then push the base plate (5) towards the saw blade (10) as far as it will go.
– Retighten the screw (19).
Moving the base plate (see figure G)
You can move the base plate (5) back for sawing close to the edges.
Loosen the screw (19) and push the base plate (5) towards the main cable as far as it will go.
Retighten the screw (19).
Sawing with an offset base plate (5) is only possible with a miter/bevel angle of 0°. In addition, the parallel guide with a circle cutter (22) (accessory) as well as the anti-splinter
guard (14) must not be used.
Sawdust blower device
The cutting line can be kept clear of chips using the airflow from the sawdust blower device.
To switch on the sawdust blower device:  When working with high material removal in wood, plastic, and other similar materials, push the switch (6) towards the extraction outlet.

To switch off the sawdust blower device:
When working in metal and with a dust extraction system connected, push the switch (6) towards the saw blade.

Starting Operation

• Pay attention to the mains voltage. The voltage of the power source must match the voltage specified on the rating plate of the power tool. Power tools marked with 230 V can also be operated with 220 V.

Switching On and Off (GST 90 E)

• Make sure that you are able to press the On/Off switch without releasing the handle.

To switch on the power tool, slide the on/off switch (2) forwards so that “I” appears on the switch.
To switch off the power tool, slide the on/off switch (2) backward so that “0” appears on the switch.
Switching On and Off (GST 90 BE)
Make sure that you are able to press the On/Off switch without releasing the handle.
To switch on the power tool, press the on/off switch (2).
To lock the on/off switch (2), keep it pressed down and push the locking mechanism (1) to the right or left.
To switch off the power tool, release the on/off switch (2). If the on/off switch (2) is locked, press the switch first and then release it.
Controlling the stroke rate (GST 90 BE)
You can variably adjust the stroke rate of the power tool when it is on by pressing in the on/off switch (2) to varying extents.
Applying light pressure to the on/off switch (2) results in a low stroke rate. Applying increasing pressure to the switch increases the stroke rate.
Preselect the stroke rate
You can also preselect the stroke rate and change it during operation using the stroke rate preselection thumbwheel (3).
The required stroke rate is dependent on the material and the work conditions and can be determined using practice tests.
It is recommended that you reduce the stroke rate when placing the saw blade on the workpiece and when sawing plastic and aluminum.
During prolonged periods of use at a low stroke rate, the power tool may heat up significantly. Remove the saw blade and let the power tool run at the maximum stroke rate for around three minutes to cool down.

Working Advice

• Pull the plug out of the socket before carrying out any work on the power tool.
• Switch the power tool off immediately if the saw blade becomes
• When machining small or thin workpieces, always use a stable base or saw table (accessory).

Before sawing into the wood. chipboard, building materials. etc.. check for and remove any foreign objects such as nails. screws. etc.

Plunge cutting (see figure H)

• Plunge cuts may only be applied to soft materials, such as wood, gypsum board, etc.

For plunge cutting, use only short saw blades. Plunge cutting is possible only with a miter angle of 0°.
Place the power tool so that the front edge of the base plate (5) rests on the workpiece. without the saw blade (10) touching the workpiece, and switching it on. On power tools with stroke rate control, select the maximum stroke rate. Press the power tool firmly against the workpiece and allow the saw blade to plunge slowly into the workpiece.|As soon as the base plate (5) rests fully on the workpiece, continue sawing along the required cutting line.

Parallel guide with a circle cutter (accessory)

When working with the parallel guide with circle cutter (22) (accessory), the workpiece must be no more than 30 mm thick.
Parallel cuts (see figure I): Loosen the locking screw (21) and slide the scale on the parallel guide through the guide (20) in the base plate. Adjust the desired cutting width as a scale value on the inside edge of the base plate. Retighten the locking screw (21).
Circular cuts (see figure J): Drill a hole large enough to push the saw blade through on the cutting line within the circle to be cut. Machine the drill hole with a router or file so that the saw blade can lie flush with the cutting line.
Position the locking screw (21) on the other side of the par­allel guide. Slide the scale on the parallel guide through the guide (20) into the base plate. Drill a hole in the workpiece in the middle of the section to be cut out. Insert the centering tip (23) through the inner opening of the parallel guide and into the drilled hole. Adjust the radius as a scale value on the inside edge of the base plate. Retighten the locking screw (21).
Coolant/lubricant
As the material heats up along the cutting line when cutting metal, you should apply coolant or lubricant.

Maintenance and Service

Maintenance and Cleaning

• Pull the plug out of the socket before carrying out any work on the power tool.
• To ensure safe and efficient operation, always keep the power tool and the ventilation slots clean.

In order to avoid safety hazards, if the power supply cord needs to be replaced, this must be done by Bosch or by an after-sales service center that is authorized to repair Bosch
power tools.
Clean the saw blade receptacle regularly. For this, remove the saw blade from the power tool and lightly tap out the power tool on a level surface.
If the power tool becomes very dirty, this can lead to serious faults. For this reason, do not cut materials that generate large quantities of dust from below or overhead.
► In extreme conditions, always use a dust extractor if possible. Blow out ventilation slots frequently and in­ stall a residual current device (RCD) upstream. When machining metals, conductive dust can settle inside the power tool, which can affect its protective insulation.
If the dust outlet becomes blocked, switch off the power tool, disconnect the dust extraction system and remove the dust and chips.
Apply a drop of oil to the guide roller (9) from time to time.
Check the guide roller (9) regularly. If worn, it must be re­placed through an authorized Bosch after-sales service center.
After-Sales Service and Application Service
Our after-sales service responds to your questions concern­ing the maintenance and repair of your product as well as spare parts. You can find explosion drawings and information on spare parts at: www.bosch- pt.com
The Bosch product use advice team will be happy to help you with any questions about our products and their accessor­ies.
In all correspondence and spare parts orders, please always include the 10-digit article number given on the nameplate of the product.

Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham Uxbridge
UB 9 5HJ
At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair.
Tel. Service: (0344) 7360109
E-Mail: boschservicecentre@bosch.com
You can find further service addresses at:www.bosch.com/service addresses Disposal The power tool, accessories, and packaging should be re­cycled in an environmentally friendly manner.
Do not dispose of power tools along with the household waste.
Only for EU countries:
According to the European Directive 2012/19/EU on Waste Electrical and Electronic Equipment and its implementation into national law, power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.

EU Declaration of Conformity
Jigsaw
Article number
We declare under our sole responsibility that the stated products comply with all applicable provisions of the directives and regulations listed below and are in conformity with the following standards. Technical file at: *

GST 90 BE
GST 90 E| 3 601 E8F 0..
3 601 E8G 0..| 2006/42/EC
2014/30/EU
2011/65/EU| EN 62841-1:2015
EN 62841-2-11:2016+A1:2020
EN 55014-1:2017+A11:2020
EN 55014-2:2015
EN IEC 61000-3-2:2019
EN 61000-3-3:2013+A1:2019
EN IEC 63000:2018
---|---|---|---
| | | * Robert Bosch Power Tools GmbH
(PT/ECS)
70538 Stuttgart
GERMANY
| | Henk Becker
Chairman of Executive Management| Helmut Heinzelmann
Head of Product Certification
| | Robert Bosch Power Tools GmbH, 70538 Stuttgart, GERMANY Stuttgart, 01.10.2020|

Robert Bosch Power Tools GmbH
70538 Stuttgart
GERMANY
www.bosch-pt.com

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