greenworks DD24L00 24V Brushless Cordless Drill Kit Owner’s Manual

DD24L00 24V Brushless Cordless Drill Kit
Owner’s Manual

24V 1/2″ Brushless Drill / Driver (35 Nm)
DD24L00
DDG401
www.greenworkstools.com

DESCRIPTION

1.1 PURPOSE
This machine is used to drill in all types of wood materials (lumber, plywood, paneling, composition board, and hardboard), ceramics, plastics, fiberglass, laminates, and metals.
1.2 OVERVIEW

1. High Speed / Low Speed
2. Torque Adjustment
3. 1/2″ Keyless Chuck
4. LED Light
5. Trigger
6. Belt Clip
7. Forward / Reverse

GENERAL POWER TOOL SAFETY WARNINGS

WARNING
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your battery-operated (cordless) power tool.

2.1 WORK AREA SAFETY

• Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks that may ignite dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2.2 ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. The use of an RCD reduces the risk of electric shock.

2.3 PERSONAL SAFETY

• Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A lapse of attention while operating power tools may result in serious personal injury.
• Use personal protection. Always wear eye protection. Protective products such as dust masks, non-skid safety shoes, hard hats,s or hearing protection used appropriately will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off position before connecting to a power source and/or battery pack and when picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not over-reach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of dust collection can reduce dust-related hazards.

2.4 POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with plenty of soap and water. If liquid contacts the eyes, immediately seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130 °C may cause an explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

2.6 SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

2.5 BATTERY TOOL USE AND CARE

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. The use of any other battery packs may create a risk of injury and fire.
• When the battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or fire.

DRILL SAFETY WARNINGS

• Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessories or fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Never operate at a higher speed than the maximum speed rating of the drill bit. At higher speeds, the bit is likely to bend if allowed to rotate freely without contacting the workpiece, resulting in personal injury.
• Wear ear protectors when impact drilling. Exposure to noise can cause hearing loss.
• Apply pressure only in direct line with the bit and do not apply excessive pressure. Bits can bend causing breakage or loss of control, resulting in personal injury.
• Always start drilling at low speed and with the bit tip in contact with the workpiece. At higher speeds, the bit is likely to bend if allowed to rotate freely without contacting the workpiece, resulting in personal injury.
• Know your power tool. Read the operator manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this powerful tool. Obey this instruction will reduce shock, fire, or serious injury.
• Always wear safety glasses with side shields marked to comply with ANSI Z87.1. Obey this instruction will reduce the risk of serious injury.
• Protect your lungs. Wear a face or dust mask if the operation is dusty. Obey this instruction will reduce the risk of serious injury.
• Protect your hearing. Wear hearing protection during extended periods of operation. Obey this instruction will reduce the risk of serious injury.

SYMBOLS ON THE PRODUCT

Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

RISK LEVELS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

not avoided, will result in death or serious injury.
**| WARNING| Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
**| CAUTION| Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
**| CAUTION**| (Without Safety Alert Symbol) Indicates a situation that may result in property damage.

PROPOSITION 65

WARNING
This product contains a chemical known to the state of California to cause cancer, birth defects or other reproductive harm. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints;
• Crystalline silica from bricks and cement and other masonry products;
• Arsenic and chromium from chemically treated lumber.

Your risk of exposure to these chemicals varies depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well- ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
Save these instructions.

INSTALLATION

7.1 UNPACK THE MACHINE
WARNING
Make sure that you correctly assemble the machine before use.
WARNING

• If the parts are damaged, do not use the machine.
• If you do not have all the parts, do not operate the machine.
• If the parts are damaged or missing, speak to the service center.
• Open the package.
• Read the documentation in the box.
• Remove all the unassembled parts from the box.
• Remove the machine from the box.
• Discard the box and package in compliance with local regulations.

7.2 INSTALL THE BATTERY PACK
WARNING

• If the battery pack or charger is damaged, replace the battery pack or the charger.
• Stop the machine and wait until the motor stops before you install or remove the battery pack.
• Read, know, and do the instructions in the battery and charger manual.

1. Align the lift ribs on the battery pack with the grooves in the battery compartment.
2. Push the battery pack into the battery compartment until the battery pack locks into place.
3. When you hear a click, the battery pack is installed.

7.3 REMOVE THE BATTERY PACK

1. Push and hold the battery release button
2. Remove the battery pack from the machine.

7.4 INSTALL THE BIT

1. Push the forward/reverse switch in the “neutral” position to lock the trigger.
2.  Turn the chuck counterclockwise to open.
3. Tilt the machine upwards to keep the bit from falling out
4. Put the bit into the opening of the chuck.
5. Make sure that the bit is centered, then turn the chuck clockwise to tighten

NOTE
Do not use a wrench to tighten or loosen the chuck.
WARNING
Put the bit straight into the chuck jaws. Do not put the bit into the chuck jaws at an angle then tighten.
7.5 REMOVE THE BIT

1. Push the forward/reverse switch in the “neutral” position to lock the trigger.
2. Turn the chuck counterclockwise to open.
3. Remove the bit.

WARNING
Be prepared for binding at bit breakthrough. When these situations occur, the drill has a tendency to grab and kick opposite to the direction of rotation and could cause loss of control when breaking through material. If not prepared, this loss of control can result in possible serious injury.

OPERATION

WARNING
Always wear eye protection.
WARNING
Do not use any attachments or accessories not recommended by the manufacturer of this product.
8.1 START THE MACHINE
NOTE
The machine can not work until the forward/reverse switch is pushed fully to the left or right. Do not operate the machine at low speeds for extended periods of time.

1. Pull the trigger to turn the drill ON. Variable speed The machine has a variable speed switch that delivers higher speed with increased trigger pressure and lower speed with decreased trigger pressure.

8.2 STOP THE MACHINE

1. Release the trigger to turn the machine OFF.

WARNING
Release the trigger and allow the machine to come to a complete stop.
8.3 LED LIGHT
The LED light illuminates when the trigger is depressed. It provides extra light for increased visibility.
8.4 TWO-SPEED SWITCH
****The machine has a two-speed switch designed for drilling or driving at LO (1) or HI (2) speeds. A slide switch is on top of the machine.

1. When you use the machine in the LO (1) speed, the speed decreases and the machine has more power and torque.
2. When you use the machine in the HI (2) speed, the speed increases and the machine has less power and torque.

WARNING
Use LO (1) speed for high power and torque applications and HI (2) speed for fast drilling or driving applications.

8.5 FORWARD / REVERSE SWITCH
The machine has the switch (forward /reverse) above the trigger to change rotation.

1. When the switch is on the left side of the trigger, the bit direction is forward (tightening).
2. When the switch is on the right side of the trigger, the bit direction is reversed (loosening).
3. Put the switch in the OFF (center lock) position to help decrease the possibility of accidental starting when not operating.

WARNING
Release the trigger and let the chuck come to a complete stop.
WARNING
Let the chuck to come to a complete stop before changing the direction of rotation.
NOTE
The machine does not operate until the forward/reverse switch is pushed fully to the left or right.
8.6 CLUTCH SETTINGS

8.7 DRILL MATERIALS

• When drilling hard, smooth surfaces, use a center punch to mark the desired hole location. This can prevent the drill bit from slipping off-center as the hole is started.
• When drilling metals, use a light oil on the drill bit to keep it from overheating. The oil can prolong the life of the bit and increase the drilling action.
•  If the bit jams in the workpiece or if the drill fall, stop using the machine immediately. Remove the bit from the workpiece and analyze the cause of the jam.

NOTE
This drill has an electric brake. When the switch trigger is released, the chuck stops turning. When the brake is functioning properly, sparks can be visible through the vent slots on the housing. This is normal and is the action of the brake.
WOOD DRILLING
For maximum performance, use high-speed steel bits for wood drilling.

1. Operate the machine at a very low speed to prevent the bit from slipping off the starting point. Increase the speed as the drill bit bites into the material.
2. When drilling through holes, put a piece of wood behind the workpiece to prevent ragged or splintered edges on the backside of the hole.

METAL DRILLING
For maximum performance, use high-speed steel bits for metal or steel drilling.

1. Operate the machine at a very low speed to prevent the bit from slipping off the starting point.
2. Hold consistent speed and pressure to avoid overheating the bit. Applying too much pressure can: Overheat the drill; Wear the bearings; Bend or burn bits; and Produce off-center or irregular-shaped holes.
3. When drilling large holes in metal, start with a small bit, then finish with a large bit. Also, lubricate the bit with oil to improve drilling action and increase bit life.

MAINTENANCE

CAUTION
Do not let brake fluids, gasoline, or petroleum-based materials touch the plastic parts. Chemicals can cause damage to the plastic, and make the plastic unserviceable.1. A. The direction to decrease torque. 2. B. The direction to increase torque.
CAUTION
Do not use strong solvents or detergents on the plastic housing or components.
WARNING
Remove the battery pack from the machine before maintenance.
9.1 CLEAN THE MACHINE
CAUTION
The machine must be dry. Humidity can cause risks of electrical shocks.

• Clear the unwanted material out of the air vent with a vacuum cleaner.
• Do not spray the air vent or put the air vent in solvents.
• Clean the housing and the plastic components with a moist and soft cloth.

TECHNICAL DATA

The recommended ambient temperature range:

Item| Temperature|
---|---|---
Appliance storage tempera- Lure range| 32°F| (0°C)| – 158°F| (70°C)
Appliance operation temperature range| 32°F| (0°C)| – 104°F| (40°C)
Battery charging temperature range| 39°F| (4°C)| – 104°F| (40°C)
Charger operation temperature range| 39°F| (4°C)| – 104°F| (40°C)
Battery storage temperature range| 32°F| (0°C)| – 73°F (23°C)
Battery discharging temperature range| 32°F| (0°C)| – 113°F (45°C)

LIMITED WARRANTY

Greenworks hereby warranties this product, to the original purchaser with proof of purchase, for a period of three (3) years against defects in materials, parts, or workmanship. Greenworks, at its own discretion, will repair or replace any and all parts found to be defective, through normal use, free of charge to the customer. This warranty is valid only for units that have been used for personal use that have not been hired or rented for industrial/commercial use, and that have been maintained in accordance with the instructions in the owners’ manual supplied with the product from the new.

ITEMS NOT COVERED BY WARRANTY:

1. Any part that has become inoperative due to misuse, commercial use, abuse, neglect, accident, improper maintenance, or alteration; or
2. The unit, if it has not been operated and/or maintained in accordance with the owner’s manual; or
3. Normal wear, except as noted below;
4. Routine maintenance items such as lubricants, blade sharpening;
5. Normal deterioration of the exterior finish due to use or exposure.

HELPLINE:
Warranty service is available by calling our toll-free helpline, at 1-888-909-6757.

TRANSPORTATION CHARGES:

Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. It is the purchaser’s responsibility to pay transportation charges for any part submitted for replacement under this warranty unless such return is requested in writing by Greenworks.
USA address:
Greenworks Tools
P.O. Box 1238
Mooresville, NC 28115
Canadian address:
Greenworks Tools Canada Inc.
1110 Stellar Drive Unit 102
Newmarket, ON, L3Y 7B7

EXPLODED VIEW

References

• Greenworks Outdoor Power Equipment, Lawn & Garden Tools

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