EATON XXCFXXX30-RJ Surge Protective Device Instruction Manual
- June 5, 2024
- EATON
Table of Contents
Powering Business worldwide
Effective June 2015
Supercedes 4/2014
Instruction Manual IM01005027E Rev. 3
Installation Instructions for Eaton
Surge Protective Device XXCFXXX30-RJ
Instruction Manual IM01005027E Rev. 3
Effective June 2015
WARNING
HAZARDOUS VOLTAGES PRESENT IMPROPER INSTALLATION OR MISAPPLICATION OF
THESE DEVICES MAY RESULT IN SERIOUS INJURY TO INSTALLER AND/OR DAMAGE TO
ELECTRICAL SYSTEM OR RELATED EQUIPMENT. READ AND UNDERSTAND ALL
INSTRUCTIONS BEFORE BEGINNING INSTALLATION. PROTECTIVE EYEWEAR SHOULD BE
WORN WHENEVER WORKING AROUND HAZARDOUS OLTAGES.
NOTICE
ALL INSTRUCTIONS AND MEASUREMENTS MUST BE COMPLETED BY A LICENSED/QUALIFIED
ELECTRICIAN IN ACCORDANCE WITH THE U.S. NATIONAL ELECTRICAL CODE, STATE
AND LOCAL CODES OR OTHER APPLICABLE COUNTRY CODES. THE U.S. NATIONAL
ELECTRICAL CODE AND STATE AND LOCAL REQUIREMENTS (OR OTHER APPLICABLE COUNTRY
CODES) SUPERSEDE THIS INSTRUCTION.
Catalog
Number| Voltage Range| Mode| VPR| MCOV| In| SCCR| Peak Surge
Current
---|---|---|---|---|---|---|---
XXCF12030-RJ2| 48 – 149 Vdc1 100 -127 Vac| L-N
L-G
N-G| 500
500
500| 150
150
150| 5kA| 10kA| 80kA
XXCF23030-RJ2| 150 – 300 Vdc 1
128 – 250 vac| L-N,
L-G,
N-G| 800
800
800| 275
275
275| 3kA| 10kA| 80kA
1 UL 1449 3rd Edition does not list SPD products rated less than 110 Vac or DC
voltages.
2 UL 1449 4th Edition, UL 1283 5th Edition
Setup
Verify that system voltages do not exceed those listed in Section 1.5, Specifications.
- All AC measurements should be completed with an RMS voltmeter.
- All DC measurements should be completed with a DC voltmeter.
- DO NOT INSTALL FILTER IF MEASURED VOLTAGE EXCEEDS MAXIMUM OPERATING LIMITS.
Choose location for filter installation so that maximum separation can be maintained between input leads, output leads and ground leads.
Installation Instructions for Eaton Surge Protective Device XXCFXXX30-RJ
Before Installation
REMOVE POWER FROM ELECTRICAL SYSTEM BEFORE MOUNTING FILTER.
- Filter MUST be mounted within enclosure to assure personnel safety from exposed terminals.
IMPORTANT:
FILTER SHOULD BE LOCATED SO THAT THE SHORTEST POSSIBLE CONDUCTOR LENGTH MAY BE
USED.
- Filter should be mounted to allow maximum separation between input and output wiring.
- Filter contains no position-oriented components and can be mounted upside down or sideways.
- Filter should be placed in electrical circuit so that it is the last device in the circuit before equipment to be protected.
Installation
FILTER MUST BE CONNECTED TO ELECTRICAL SYSTEM WITH A CIRCUIT BREAKER:
For AC Applications
-
1 – Single Pole / Single Throw 40A circuit breaker(s). The Interrupting Rating of the Circuit Breaker Shall Not Be Less Than the Available Fault Current. Circuit Breaker Ratings of 40A, 240V/415V, 10kA Min. AIC Rating.
Note: Pre-existing breaker(s) of the rated load size may be utilized if provision for multi-conductor connections are made according to N.E.C. 110-14A. -
If Neutral wire is to be utilized as L2/NEU then circuit breaker should be provided for that phase.
For DC Applications
- DC units to be installed after an overcurrent protective device that is rated not to exceed 100% of the current rating of the unit.
- Form C contacts are rated at 0.5 Amps at 125 VAC or 1.0 Amps at 30 VDC. These connections are to be used for alarm hook up.
Table 1. Relay state when energized.
| Catalog Part Number | Normally Closed | Normally Open |
|---|---|---|
| XXCFXXX30-RJ | Open | Closed |
REMOVE POWER FROM ELECTRICAL SYSTEM BEFORE INSTALLING FILTER.
Mechanically mount filter.
- Mount filter using mounting flange holes or optional DIN bracket listed below.
- Filter should be mounted to allow maximum separation between input and output wiring.
- Filter contains no position oriented components and can be mounted upside down or sideways.
- Filter should be placed in electrical circuit so that it is the last device in circuit before equipment to be protected.
- Mounting bracket and foot adaptable to DIN Rail systems DIN EN 50022, DIN EN 50035 and DIN EN 50045 are available through Eaton Order Desk and can be ordered as an option (order part # DINRAILKIT-30ACF.
Table of Maximum Suggested Operating Units
Model Number| Power Protection| Data Protection
Line to Neutral (Vrms)| Line to Ground (Vrms)| Neutral
*to Ground (Vrms)| Maximum
All Modes
(@60 Hz) Amps| Pins| Peak
Voltage
L-L, L-G| Max. Continuous Operating
Current (mA)| Max.
Data
Rate (Mbps)**
XXCF12030-RJ| 127| 127| 127| 40| 1-4, 2-3| 134| 100| 1
XXCF23030-RJ| 250| 250| 250| 40
*Note: If Neutral to Ground voltage is greater than 5 VAC then a problem may exist in electrical system. Filter may be installed; however, a qualified person should be consulted to correct problem.
1.3 Wiring
NOTICE
AN INSULATED GROUNDING CONDUCTOR THAT IS IDENTICAL IN SIZE **AND INSULATION
MATERIAL AND THICKNESS TO THE GROUNDED AND UNGROUNDED CIRCUIT SUPPLY
CONDUCTORS, EXCEPT THAT IT IS GREEN WITH OR WITHOUT ONE OR MORE YELLOW
STRIPES, IS TO BE INSTALLED AS PART OF THE CIRCUIT THAT SUPPLIES THE
FILTER. SEE TABLE 250-122 OF THE NATIONAL ELECTRIC CODE (NEC) REGARDING
THE APPROPRIATE SIZE OF THE GROUNDING CONDUCTOR.
THE GROUNDING CONDUCTOR IS TO BE GROUNDED TO EARTH AT THE SERVICE
EQUIPMENT OR OTHER ACCEPTABLE BUILDING EARTH GROUND SUCH AS THE BUILDING
FRAME IN THE CASE OF HIGH-RISE STEEL FRAME STRUCTURE.
ANY ATTACHMENT-PLUG RECEPTACLES IN THE VICINITY OF THE FILTER ARE TO BE
GROUNDING TYPE, AND THE GROUNDING CONDUCTORS SERVING THESE RECEPTACLES ARE TO
BE CONNECTED TO EARTH GROUND AT THE SERVICE EQUIPMENT OR OTHER ACCEPTABLE
BUILDING EARTH GROUND SUCH AS THE BUILDING FRAME IN THE CASE OF HIGH-
RISE STEEL FRAME STRUCTURE.
PRESSURE TERMINAL OR PRESSURE SPLICING CONNECTORS AND SOLDERING LUGS USED
IN THE INSTALLATION OF THE FILTER SHALL BE IDENTIFIED AS BEING SUITABLE
FOR THE MATERIAL OF THE CONDUCTORS. CONDUCTORS OF DISSIMILAR METALS SHALL
NOT BE INTERMIXED IN A TERMINAL OR SPLICING CONNECTOR WHERE PHYSICAL
CONTACT OCCURS BETWEEN DISSIMILAR CONDUCTORS UNLESS THE DEVICE IS
IDENTIFIED FOR THE PURPOSE AND CONDITIONS OF USE.
CONDUCTORS SHOULD BE TWISTED TOGETHER TO REDUCE IMPEDANCE FACTOR.
EXCESSIVE WIRE LENGTH AND SHARP BENDS DEGRADE FILTER PERFORMANCE; THEREFORE,
AVOID EXCESSIVE WIRE LENGTH AND SHARP BENDS.**
1.3.1 Series Wiring Applications
- Connect incoming system GROUND wire to terminal labeled GND on unprotected end (labeled as LINE).
- Connect load side GROUND wire to terminal labeled GND on protected end (labeled as EQUIP).
For AC Applications
-
Connect incoming system NEUTRAL wire to terminal labeled L2/NEU on unprotected end (labeled as LINE).
-
Connect load side NEUTRAL wire to terminal labeled as L2/NEU on protected end (labeled as EQUIP).
-
Connect incoming system HOT wire to terminal labeled L1 on unprotected end (labeled as LINE).
-
Connect load side HOT wire to terminal labeled as L1 on protected end (labeled as EQUIP).
For DC Applications -
Connect incoming system NEGATIVE wire to terminal labeled L2/NEU on unprotected end (labeled as LINE).
-
Connect incoming system POSITIVE wire to terminal labeled L1 on unprotected end (labeled as LINE).
Parallel Wiring Applications
IMPORTANT: FILTER SHOULD BE LOCATED SO THAT THE SHORTEST POSSIBLE CONDUCTOR LENGTH MAY BE USED. CONDUCTORS SHOULD BE TWISTED TOGETHER TO REDUCE IMPEDANCE FACTOR. EXCESSIVE WIRE LENGTH AND SHARP BENDS DEGRADE FILTER PERFORMANCE; THEREFORE, AVOID EXCESSIVE WIRE LENGTH AND SHARP BENDS.
-
Connect incoming system GROUND wire to terminal labeled GND on unprotected end (labeled as LINE).
For AC Applications -
Connect incoming system NEUTRAL wire to terminal labeled L2/NEU on unprotected end (labeled as LINE).
-
Connect incoming system HOT wire to terminal labeled L1 on unprotected end (labeled as LINE).
For DC Applications -
Connect incoming system NEGATIVE wire to terminal labeled L2/NEU on unprotected end (labeled as LINE).
-
Connect incoming system POSITIVE wire to terminal labeled L1 on unprotected end (labeled as LINE). ote:N
For grounded or isolated control transformer secondary, DO NOT CONNECT Ground terminal on either LINE or EQUIP side.
Dry Contact Wiring
Connect ALARM leads to Normally Open (N/O) or Normally Closed (N/C) terminals
as required.
1.3.4 Telephone Line Protection
Connecting telephone line to protection.
- Assemble RJ-14 modular plugs to LINE and EQUIP telephone cables.
- Connect circuit as follows: Circuit 1 = Pins 2 and 3; Circuit 2 = Pins 1 and 4.
- Insert modular plugs into LINE and EQUIP modular jacks.
- Assure that telephone circuits are operational.
Note: For ungrounded or isolated control transformer secondary, DO NOT CONNECT Ground terminal on either LINE or EQUIP side.
Apply Power
Apply power to system. Indicator light(s) should glow and alarm contacts
should move to normal state. If the light(s) does not glow, remove power and
contact supplier.
Figure 2. Split Phase Series AC Application (shown with Neutral utilized as
L2/NEU)
Figure 3. Series DC Application
Specifications
| Description | Ratings |
|---|
Agency Approvals
XXCFXXX30-RJ| UL1449 4th Edition, UL1283 5th Edition Type 2 SPD
Terminal Connections| Wire clamping terminals, 10-18 AWG (UL), 10-22 AWG (CSA)
Torque 12 in-lb
Operating Temperature| -40F(-40C) to +140F(+60C)
System voltages|
DC| 48 – 149 Vdc, 150 – 300 Vdc
AC| 100 – 127 Vac, 128 – 250 Vac
Circuit Breaker| 40A, 240V/415V, 10kA Min. AIC Rating
Input Power Frequency| 50/60 Hz
Warranty| 5 Years, 10 Years if properly registered
RoHS Compliant| Yes
Figure 4.XXCFXXX30-RJ Product Dimensions
Warranty
Eaton warrants these products for a period of 5 years from the date of
delivery to the purchaser, 10 years if the product is registered with Eaton,
to be free from defects in both workmanship and materials. Eaton assumes no
risk or liability for results of the use of the products purchased from it,
including but without limiting the generality of the foregoing; (1) The use in
combination with any electrical or electronic components, circuits, systems,
assemblies, or any other materials or substances; (2) Unsuitability of any
product for use in any circuit or assembly.
Purchaser’s right under the warranty shall consist solely of requiring Eaton
to repair, or at Eaton’s sole discretion, replace, free of charge, F.O.B.
factory, and defective items received at said factory or failure to give any
advice or recommendations by Eaton shall not constitute any warranty by or
impose any liability upon Eaton. The foregoing constitutes the sole and
exclusive liability of Eaton AND IS IN LIEU OF ANY AND ALL OTHER WARRANTIES
EXPRESSED, IMPLIED OR STATUTORY AS TO THE MERCHANTABILITY, FITNESS FOR PURPOSE
SOLD, DESCRIPTION, QUALITY, PRODUCTIVENESS OR ANY OTHER MATTER.
In no event shall Eaton be liable for special or consequential damages or for
delay in performance of the warranty. This warranty does not apply if the
prod1 uct has been misused, abused, altered, tampered with, or used in
applications other than specified on the nameplate. At the end of the warranty
period, Eaton shall be under no further warranty obligation expressed or
implied. The product covered by this warranty certificate can only be repaired
or replaced by the factory. For help on troubleshooting the Critical
Protection Product, or for warranty information, call
1-800-809-2772, Option 4, sub-option 2.
Repair or replacement units will be returned collect. If Eaton finds the
return to be a manufacturer’s defect, the product will be returned prepaid
Eaton is a registered trademark.
All other trademarks are property of their respective owners.
Documents / Resources
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EATON XXCFXXX30-RJ Surge Protective
Device
[pdf] Instruction Manual
XXCFXXX30-RJ Surge Protective Device, XXCFXXX30-RJ, Surge Protective Device
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