COMPCOOLER MLCS-12200 Motorcycle Rider Liquid Chiller System User Manual

COMPCOOLER MLCS-12200 Motorcycle Rider Liquid Chiller System

COMPCOOLER Introduction

Compcooler Technology specializes in working for personal cooling & heating systems for harsh conditions. Compcooler has established its resume as a manufacturer for Military, Electronic, Medical cooling equipment. The employees at Compcooler’s state of the art manufacturing facility have been producing liquid heating & cooling systems over 15 years. Quality system: ISO9001 and AS9100 registered facility. Certifications for major items: CE, FCC, UL, PSE, CB, FDA.Product Categories

Product Categories

1. ICE Water Circulation Systems
2. Micro Refrigeration Chiller Units
3. Liquid Heating Systems
4. Liquid Cooling & Heating Garment and Pad
5. Customized Cooling Systems
6. Industrial Chiller or Cooling Module

Certifications for major items

Quality System for facility

Motorcycle Rider Liquid Chiller System
Model: COMP-MLCS-12200V

**Description

**

Compcooler Motorcycle Rider Liquid Chiller System (MLCS) was designed for the body cooling of riders. MLCS uses 12V DC rotary compressor refrigeration system to cool the liquid, pump circulates the cold liquid to cooling vest, then flow back to reservoir after heat exchanged. MLCS delivers 400W cooling capacity, power by DC12V vehicle power or rechargeable battery. temp control -5℃ to 30℃ (23℉ to 86℉), accuracy +/-1℃ (2℉), once circulation liquid reaches to set point temperature, system intellectually control the cooling capacity to that temperature. User may pre-cool the unit and get the coldest liquid as he needs, iceless cooling unit, maintain free.

Components List

Chiller Unit Technical Datasheet

Operation

Voltage Range

| 12-16V
Operation Current| A| 12
Max Current| A| 15
Max Power Consumption| W| 200
Refrigerant| Type| | R134a
Temp Control| ℃| -5 to 30
℉| 23-86
Coolant| Anti-freeze liquid| | Yes
Rotary Compressor (Samsung)| Qty| PC| 1
Voltage| V DC| 12
Discharge| CC| 1.9
Speed| RPM| 2000-6500

Fan

| Qty| PC| 2
Voltage| V DC| 12
Air Flow| CFM| 30

Pump

| Voltage| V DC| 12
Water flow| L/Min| 1
Lift| M| 2
Power Connector| Type| DC| EC5
Operation Ambient| Max| ℃| -10 to 60
Storage Temp| | ℃| -20 to 70
Noise| Max| dBA| 58
Color| | | White or Black
Dimension| L x W x H| mm| 220x180x100
Inch| 8.6×7.1×3.9
Weight| KGS| 4
LBS| 8.8

Compressor Start Curves

Chiller Unit Performance Curves

Operation ambient for chiller unit is -10 to 60℃ Cooling capacity could be difference based on ambient and liquid temp setting.

Dimension of Chiller Unit

Operation Instruction

Preparation

Chiller Unit Installation:
Unit could be fixed on the rear or side of motorcycle, make sure it is a well- ventilated area, no blocks for fresh air inlet and outlet.

Power Connection

Vehicle Power connection
One DC power cord EC5 was provided with chiller, user may connect it with Vehicle power 12- 16V.

DC Battery Connection
User may connect EC5 connector with rechargeable battery.
COMP-RB1220, 12V 20A battery can support 2 hours operation
COMP-RB1210, 12V 10A battery can support 1hour operation, connect with vehicle 12V charging will extend the cooling time.

Power Adapter Connection
User may connect it with Power adapter COMP-PA280-11012, powered by AC110V wall plug.

Cooling Garment Connection
User may connect the chiller with Compcooler Cooling Vest or Cooling pad by quick release fittings. One extension tubing was provided with chiller.

Chiller unit is compatible with all Compcooler garment, if you want to try other brand garment, please remove the quick fitting from extension hose and replace the new fittings to compatible with other cooling garment.

Circulation Liquid
User needs to fill circulation liquid by twice.
The first time, remove the filler cap from top side, add liquid to full by funnel, connect the cooling garment, turn on the pump and circulates the liquid from reservoir to cooling garment.

The second time, keep running and allow the liquid cooling garment fill with water for 30-60 seconds (without cooling), refill again to full (maybe couple times, be patient), then tight the filler cap.

Clean or distilled water is fine if ambient more than 1℃
Deionized water for isolation request.
Anti-freeze liquid for ambient below 0℃.
DO NOT use salt water, caustic, corrosive or flammable fluids!

Refrigeration or Pre-cool Testing
User may turn on the system and start refrigeration, no pump circulation, temperature will down in minutes. Cooling unit will be in standby mode once liquid temperature reaches to setting point.

Operation Processes

1. Garment or Pad connection: Connect the extension tubing with liquid heating unit. Connect the liquid cooling garment or pad from the other end. Once you hear a click, it’s in position.

2. Power Connection: connect with power EC5 connection, light the controller
   The cooling unit will be in standby mode.

3. Start cooling: user may press ON/OFF to start chiller, liquid temperature will go down to set point in minutes. pump is not working at this time.
   

4. Temp setting: user may press up and down to set up the temp for circulation liquid as need.

5. Start circulation:
   User may press the pump to start or stop circulation. Please make sure the tubing is connected (no kinks) before circulation.
   

Clean and Maintenance

Chiller Unit:
Unplugged the power, use a clean damp cloth to clean the outside of chiller unit. Use compressed air to remove dust and debris.

Reservoir cleaning
Please disconnect the extension tubing from chiller unit.
Empty the remain water or liquid from drain cap on the bottom, and open for dry.

Condenser clean
To keep the system at optimum cooling capacity, the condenser should be kept free of dust and dirt, user may check and clean it if necessary.
Open the side panel and remove the fans, use 50-100psi compressed air to clean the contamination.

Charging Refrigerant
(not recommend for uncertified operator)
If cooling capacity was decreased because of lack of refrigerant, user may vacuum the unit and recharge 150g R134a refrigerant.

Liquid Heating & Cooling garment:

Prefer to clean by hand wash then hang dry.
Machine wash by Laundry bag: wash liquid heating and cooling vest using a front-loading wash machine with cold water on a gentle/delicate cycle.

Note: DO NOT BLEACH, NO IRON, NO DRYER, TUMBLE DRY ON LOW

Chiller Unit Storage:

1. Turn off chiller unit, disconnect the power cord.
2. Disconnect the extension tubing.
3. Empty the circulation water from chiller unit by open bottom drain cap, then clean and disinfect the reservoir, then tight the cap after open dry.
4. Pack the unit for storage.

Restart: after long term storage, please fill in clean water with less degerming agent, run system over 10 minutes with cooling vest connection. Then empty the system and re-fill in the liquid as need.

Fault Code

Trouble shoot

means abnormal.
No liquid circulation| Check if cooling garment be connected, check if pump be turned on
Power connection| Check if power connection loose or not.
2| Less cooling capacity| Less heat exchange rate for evaporator| Check if circulation water inside reservoir is enough or not?
Lack of refrigerant| Check if hot air out from condenser air outlet
Low compressor speed| Check compressor speed setting
Low voltage| Check unit input voltage
3| No pumping| Pump ON/OFF| Check if pump be turned on
Quick fitting connection| Check quick fitting connection loose or not
Pump blocked| Check if pump be blocked
4| Remote controller can’t operate| Connection loose| Check if the connection loose or not
Controller LED vague or twinkle| Check the unit input voltage
5| Temp sensor| No feedback, P1 on the panel| Check if the connection loose or not

Cautions:

1. Please confirm vehicle voltage is 12-16V before operation.
2. Please make sure vehicle power can stand 200W before operation.
3. Please do not turn ON/OFF to run to stops system frequently within a short period, it may affect the refrigeration system, and significant enhance power consumption.
4. Please do not block air inlet and outlet, it may cause the problem of compressor overheat or less cooling capacity.
5. Please make sure cooling garments or vest be connected before start pump circulation, it may cause unit leak because of pump pressure.
6. Please use anti-freeze liquid if temperature setting lower than 0℃
7. Please do not run the system close to fire or under water.
8. Max operation temp is 60℃, unit could be overheated protection in hot ambient.
9. Please stop operation and disconnect the power if high vibration or abnormal noise.

Safety:
It is important to become thoroughly familiar with the manual and operating characteristics of the unit. It is the owner’s responsibility to assure proper operator training, installation, operation and maintenance of the unit. Observe all warning can result in injury to the operator and severe mechanical damage to the unit.

Warranty:
Compcooler Warrants to the original Purchaser that products sold shall be free from defects material and workmanship for warranty period not exceed one year from the date of shipment. Compcooler agrees to correct for the original user of this product, either by repair, or at the manufacturer’s election by replacement. This warranty shall not apply if the defect or malfunction was caused by accident, neglect, unreasonable use, improper service, or other causes not arising out of defects in material or workmanship. The manufacturer’s sole obligation under this warranty is limited to the repair or replacement of a defective product and shall not in any event be liable for any incidental or consequential damages of any kind resulting from use or possession of this product.

Personal Thermal Technology,
Keep you body cool and comfortable In horsh conditions!

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