COMPCOOLER COMP-BWCS-7415V Waistpack ICE Water Cooling System User Manual

Indoor Refrigeration Chiller Unit
Model: COMP-IRCU-110400
Rev. A
Waistpack ICE Water Cooling System
Model: COMP-BWCS-7415V
Operation Manual

COMPCOOLER Introduction:

Compcooler Technology specializes in working on personal cooling & heating systems for harsh conditions. Compcooler has established its resume as a manufacturer of Military, Electronic, and Medical cooling equipment. The employees at Compcooler’s state-of-the-art manufacturing facility have been producing liquid heating & cooling systems for over 15 years. Quality system: ISO9001 and AS9100 registered facility. Certifications for major items: CE, FCC, UL, PSE, CB, FDA.

Product Categories

1. Personal ICE Water Circulation Systems
2. Micro Refrigeration Chiller Units
3. Liquid Heating & Cooling Chiller
4. Liquid Cooling & Heating Garment
5. Industrial Chiller Unit Module
6. Customized Cooling Systems

Certifications for major items

Quality System for facility

BACKGROUND OF PERSONAL COOLING SYSTEM
In conditions of extreme heat, people may be at risk of heat stress when the body is under stress from overheating. Heat stress is not only a serious condition for workers, but it can result in occupational illnesses and injuries, heat-related discomforts, and illnesses include heat exhaustion, heat cramps, heat rash, or even heat stroke. Symptoms can range from profuse sweating to dizziness, cessation of sweating, and collapse. At greatest risk of heat stroke are the elderly, children, and people with medical conditions, however, even young and healthy individuals can succumb to heat if they participate in strenuous physical activities during hot weather. It will need immediate action to cool the person until help arrives.

LIQUID CIRCULATION COOLING SYSTEM
A liquid circulation cooling system is an active cooling solution, it can cool the body temperature fast to decrease the incidence of thermal stress and heat stroke while increasing comfort, safety, focus, and endurance. A liquid circulation system includes a liquid circulation unit and a cooling garment. A mini pump circulates cold water from a chiller or ICE bladder to cooling channels embedded on the cooling garment and continuously flows around the body, it will keep the user’s body temperature at a comfortable and safe range.

BENEFITS OF LIQUID COOLING SYSTEM
Reduction in body core temperature increased duration.
Reduction in skin temperature, decrease in hydration need
Reduction in heart rate, improve mental acuity
Reduction in sweat rate, maintain physical performance

COMPCOOLER Personal ICE Water Circulation Cooling System (PICS)
PICS includes a liquid circulation unit and liquid cooling garment. A mini pump circulates the cold ICE water from the bladder to a micro-tubing cooling channel embedded on the liner of the garment, it continuously flows around the body to reduce body core temperature and keep the user at a comfortable cool range in hot conditions.

Detachable Bladder: 1.5L, 2.0L, 3.0L, and 4.0L (Hydration)
Cooler Unit: 6L, 25L Cooler
Pump Control Unit:
ON/OFF mode: cold water circulation only
Flow control mode: 3 levels of water flow control
Temp control mode: precise temp control for circulation of liquid
Liquid Temperature range: 2°C-10°C (36 °F -50 °F )
Cooling time:
1-3 hours for 1.5L frozen bladder
3-6 hours for 3.0L frozen bladder
4-8 hours for a 6L ICE Cooler
8-12 hours for 25L ICE Cooler
Operation Ambient: 10°C-65°C (36 °F -148 °F )

Description:

Compcooler Waistpack ICE Water Cooling System (WICS) is made up of a waist pack, 1.5L detachable bladder, an On/Off pump unit, battery, and a liquid cooling vest. The pump unit circulates cold water from the bladder to the cooling channel embedded on the vest liner, and continuously flows around the body to reduce body core temperature, it keeps the user at a comfort and safety range against heat stress. The waist pack model with a 1.5L bladder provides 1-2 hours cold water circulation, lightweight and small in size. Mesh liquid cooling vest has better air permeability, front zipper and sides adjustable device, and body fit design. WICS is designed for underwear application.

Components List

Specifications:

Waistpack
Fabric: Black Oxford
Liner: Reflective insulation material
Shoulder strap: Nylon Detachable Bladder
Material: TPU
Connector: Quick fittings
Open: Roll Close Diaphragm Pump unit
Control: On/Off mode
Water flow: 500ml/min
Voltage: 7.4V
Current: 0.2A
Pump Case: plastic
Connector: CPC female quick fittings

Battery
7.4V 2200mAh Rechargeable Li-Ion Battery
Charger: 110-220V

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Mesh Liquid Cooling Vest

Fabric: Nylon Stretch Mesh
Liner: Mesh
Color: Black, Green, Blue
Zipper: YKK
Cooling Channel: Silicon Tubing
Manifold: aluminum
Connector: CPC male quick fittings
Sides adjustable device: stretch Velcro
Dry weight: 0.5kg
Size: XS/S, M/L, XL/2XL, 3XL/4XL

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Vest size

Item| XS/S| M/L| XL/XXL| 3XL/ 4XL
Chest| 84cm/33.1′| 100cm/39.4′| 108cm/42.51| 123cm/49.6′
Length| 64cm/25.2′| 68cm/26.8″| 70cm/27.6′| 73cm/28.8′

Waistpack Performance:
Cooling time: 1-2 hours by 1.5L frozen bladder
Temperature range: 2-10℃
Battery operation: 8 hours
Noise: 45dBA
Dry Weight: 1.5KGS
Ambient Temperature: 0-65℃

Optional Components

1. Pump unit
   Flow control mode, 3 levels pump control
   Level I 200ml/min
   Level II 350ml/min
   Level III 500ml/min

2. Battery
   7.4V 5A Rechargeable battery

Operation Processes

Preparation and Unit Checking

1. Battery Charging
   Full Charge of battery, LED light of charger change from RED to GREEN
   TIPS: press “Remaining Battery Capacity” on the battery, 3 Led lights mean 80-100%, 2 lights mean 60-80%, and 1 light means 50% less.

2. Bladder Connection:
   Filling water into the Roll-Top, connect the bladder Outlet/Inlet with the backpack unit.
   Checking: bladder no leaks, quick fittings connection is fine,

3. Vest Connection:
   Connect backpack unit with cooling vest, once you hear a click, it’s in position.
   Checking: Vest no leaks, quick fittings connection is fine.

4. Start circulation:
   Press the On/Off switch, Pump circulates water from the bladder into the micro tubing cooling channels of the cooling vest, then flow back to the bladder. Users may see the water flow back to the bladder from the Inlet fitting.
   Checking: Battery works fine, and the pump works fine.

5. Bladder Freeze:
   Step I- Freeze Bladder: Fill water into ROLLTOP. Water must be below FILL LINE to create an air pocket.
   Step II-After the bladder is frozen, fill a small amount of circulation water into the roll top.
   Step III-Connect ICE bladder to cooling unit, Outlet, and Inlet.
   Step IV-Start circulation with the ON/OFF switch or Temp controller.

Cleaning and Drying
Disconnect bladder from cooling unit and remove moisture, then hang to dry.

Operation step I

1. Bladder connection:
   Fill in a small amount of circulation water into the roll-top for quick operation
   Connect bladder with waist pack unit by quick fittings
   Tips: if the bladder was not laid flat or did not create an air pocket in the fridge, quick fittings are possible to be frozen, please be patient for fitting melt or unfreeze quick fittings by water.

2. Battery connection
   Connect the battery with the pump unit by 4017 plug

Operation Step II

1. Liquid Cooling Vest:
   Put on the liquid cooling vest, adjust the side body fit the device, and make sure the cooling channel contacts your skin.
   Tips: The user may adjust the size to a comfortable range and get better cooling performance.

2. Waistpack
   Pull-on waist pack, tight the strap, connect quick fitting with cooling vest, once you hear a click, it’s in position.
   Tips: no difference for inlet or outlet for cooling vest connection.

3. Start cooling
   Users may press the On/Off switch to start cold water circulation or stop circulation.
   Please make sure the vest is connected before circulation.

4. Extend cooling time
   The user may replace the frozen bladder to extend the cooling time.
   Users may fill in ICE cubes for quick cooling operation.

Clean and Maintenance

1. Waistpack:
   Users may use wet clothing to clean the waist pack exterior dirty directly.

2. Vest clean:
   Prefer to clean by hand wash then hang dry.
   Machine wash by Laundry bag: wash liquid heating and cooling vest using a front-loading wash machine with cold water on a gentle/delicate cycle.
   Note: DO NOT BLEACH, NO IRON, NO DRYER, TUMBLE DRY ON LOW

Components Renewal

1. Battery: the user may purchase an extra replacement battery or a 7.4V 5A battery.
2. Bladder: the user may purchase more extra bladders to extend cooling time.
3. Pump: the user may purchase a flow control pump unit to replace the On/Off pump unit.
4. Cooling vest: the user may purchase a cooling T-shirt or cooling garment to replace the cooling vest, all Compcooler cooling garments are compatible with the waist pack circulation unit.

Storage:

Unit Storage

Please empty the circulation water from the circulation system and vest before storage.

1. Bladder empty: disconnect the bladder from the waist pack, and empty the liquid.

2. Vest empty: connect the empty bladder with the waist pack, lean or upside down, and press On/Off to restart circulation, the pump will push the water inside the cooling channel and return to the bladder,
   Tips: make sure no water re-circulation from the bladder to the vest.

3. Unit dry: please hang dry the bladder and unit more than 10 hours before storage.

4. Restart system: after long-term storage, please fill in clean water and run the unit for more than 10 minutes to the reactive pump.

Battery Storage

1. Shall be in the clean and dry ventilation room at temperature 0℃-35℃ (32℉-95℉)
2. Shall keep out of fire or heat and avoid touching corrosion elements
3. Shall be charged every 6 months during storage
4. Keep the battery out of children’s reach

Please STOP using the battery if any abnormal is found!

Safety:

It is important to become thoroughly familiar with the manual and operating characteristics of the unit. It is the owner’s responsibility to assure proper operator training, installation, operation, and maintenance of the unit. Observe all warnings can result in injury to the operator and severe mechanical damage to the unit.

Warranty:

Compcooler Warrants to the Original Purchaser that products sold shall be free from defects material and workmanship for warranty period not exceed one year from the date
of shipment. Compcooler agrees to correct the original user of this product, either by repair or at the manufacturer’s election by replacement. This warranty shall not apply if the defect or malfunction was caused by accident, neglect, unreasonable use, improper service, or other causes not arising out of defects in material or workmanship. The
manufacturer’s sole obligation under this warranty is limited to the repair or replacement of a defective product and shall not, in any event, be liable for any incidental or consequential damages of any kind resulting from the use or possession of this product.

Personal Thermal Technology, Keep your body cool and comfortable in harsh conditions!

COMPCOOLER, PERSONAL THERMAL TECHNOLOGY

www.compcooler.com
info@compcooler.com
1S09001 AS9100 Certified Facility
Compcooler Technology
Jan. 2021

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