KLARSTEIN 10033558 Pasadena Gas Smoker Grill Instruction Manual

: June 5, 2024
: Klarstein

Table of Contents

CONTENTS
MANUFACTURER
TECHNICAL DATA
SAFETY INSTRUCTIONS
GETTING STARTED
USE
CLEANING AND CARE
TROUBLESHOOTING
DISPOSAL CONSIDERATIONS
INSTALLATION
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

Gas smoker grill
10033558

www.klarstein.com

2531/19

Dear Customer,
Congratulations on purchasing this equipment. Please read this manual carefully and take care of the following hints to avoid damages. Any failure caused by ignoring the items and cautions mentioned in the instruction manual are not covered by our warranty and any liability. Scan the QR code to get access to the latest user manual and other information about the product.

https://use.berlin/10033558

MANUFACTURER

Chal-Tec GmbH, Wallstrasse 16, 10179 Berlin, Germany.

TECHNICAL DATA

Chal-Tec GmbH Wallstraf3e 16 10179 Berlin WWWKLARSTEIN.CO.UK

| Product name: Gas smoker with glass door Model Number: 10033558
Pin Code: 2531 CT-0174
---|---
Country of Destination| Appliance Category Gas| Gas and Supply Pressure| Injector Size Ω| Total Nominal Heat Inputs (Hs)
BE,CH,CY,CZ,ES, FR,GB,GR,IE,IT,LT, LU,LV,PT,SK,SI| 13+(28-30/37) | Butone(G30) (28-30) mbar| 0.86 mm| 2.5 kW
182 g/h
Propane(G31) 37 mbar| 0.86 mm| 2.5 kW
178 g/h
CY,CZ, DK,EE,FI,HU, LT,NL,NO,SE,SI,SK, RO,HR, TR,BG,LU,MT, IT, IS| 13B /P(30) ‘| Butane (G30)/ Propane(G31)
or their mixtures
(28-30) mbar| 0.86 mm| 2.5 kW
182 g/h
AT,CH,DE,SK, LU| 13B/P(50) | Butane (G30)/ Propane(G31) Prop
or their mixtures
50 mbar| 0.66 mm| 2.5 kW
182 g/h
PL| 138/P(37) | Butane (G30)/ Propane(G31)
or their mixtures
37 mbar| 0.82 mm| 2.5 kW
182g/h
Use Outdoors Only.
Read the instructions before using the appliance.
The gas cylinder should not be placed inside BBQ.
Warning : Accessible parts may be very hot. Keep young children away.| 2531/19

SAFETY INSTRUCTIONS

READ ALL INSTRUCTIONS AND OPERATIONS BEFORE OPERATING THIS UNIT.
FOLLOW ALL STEPS IN ORDER. NEVER ALLOW CHILDREN TO OPERATE THIS UNIT.

When the wind speed is above 2m/s, don’t use smoker facing to the wind.
The smoker is designed for use outdoors only.
Warning! Accessible parts may be very hot. Keep young children away.
Read the instructions before using the smoker.
Do not move the smoker while in use.
Turn off the smoker at the cylinder valve or regulator after use.
Any modification to the smoker may be dangerous and may cause injury or property damage.
The parts sealed by the manufacturer or his agent shall not be manipulated by the user.
Do not modify the smoker.
Never mount the cylinder under the smoker on the base shelf as this could result in serious injury to the user, other people and/or property.
Use protective gloves when handling particularly hot components.
Do not store or use gasoline or mentholated fuels or any other flammable vapors and liquids in the vicinity of this or any other smoker.
Never light the smoker with gasoline or comparable fluids!
Suggestion: user should not change the assembly that the manufacturer packaged.
Adequate ventilation is vital for combustion and efficiency performance of the smoker. This will ensure the safety of the user and other people in the vicinity of the area where the smoker is being used. Never use the smoker in any enclosed covered area.
The smoker must not have any overhead obstruction. E.g. trees, shrubs, lean to roofs. The smoker must be installed with a clearance of 1 m around the smoker.
The smoker must not be used near flammable materials. (Petroleum based products, thinners or any other solid object that carries a flammable warning label.)
Close the valve of the gas cylinder or the regulator after use.
The use of this smoker in enclosed areas can be dangerous and is PROHIBITED.
Certain Liquid gas dealers may fill liquid gas cylinders for use in the smoker beyond cylinder filling capacity. This “Overfilling” may create a dangerous condition. “Overfilling” tanks can build up excess pressure. As a safety device, the tanks pressure relief valve will vent gas vapor to relieve this excess pressure. This vapor is combustible and therefore can be ignited. To reduce this danger, you should take the following safety precautions:
A. When you have your tank filled, be sure you tell the supplier to fill it to no more than 80% of its total capacity.
B. If you own or use an extra spare tank, or have a disconnected tank, you should never store it near or under the smoker unit or heat box, or near any other ignition or heat source.
The smoker is safe and easy to use. Please ensure you only use your smoker at the correct pressure the smoker is designed for.
In the event of a gas leak, Turn off the gas supply at the gas bottle, extinguish any open flames, open lid and if leak continues, check for damages, poor connections etc. Contact your local gas dealer immediately if the problem can’t be solved.
Do not move smoker during use.
Do not use or store any liquids，vapors or other materials in the vicinity when operating the smoker.
This smoker only to be used outdoors.
Do not use a naked flame to check for gas leaks.
Do not operate smoker if there is a gas leak. Turn off the gas supply.
Do not attempt to disconnect any gas fitting part if your smoker is being used, on the smoker or the gas regulator / bottle.
Care is advised when operating your smoker, you should never leave unattended when in use. Turn off the gas supply at the gas container after use.
The smoker should be cleaned after use. Don’t obstruct the fire opening of the container compartment. If the fire opening is obstructed, please use ，1.6mm round stick to dredge.
Take care not to enlarge burner ports or orifice/nozzle openings when cleaning the burner or valves.
Do not attempt to use this smoker in a garage or any enclosed area. Also this smoker must be keep away from flammable materials, etc. We recommend keeping a distance of at least 0.5 to 1.0 meter clear of any flammable materials.
We would recommend that this smoker should be serviced by your local gas retail outlet at least once a year by a competent engineer. Do not attempt to service this smoker yourself.
Any modification of the smoker may be dangerous. Do not attempt any unauthorized interference of the main controls on this smoker, i.e. gas taps, injectors, valves etc.
Always test gas line for leaks at connector with soapy water after making connections.
The top lid must always be open when lighting the burner.
Use oven gloves and sturdy, long handled smoker tools when cooking on the smoker.
Be prepared if an accident or fire should occur. Know where the first aid kit and fire extinguishers are and know how to use them.
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
Always cook with great care.
Do not heat any unopened glass or metal container of food on the smoker. Pressure may build up and cause the container to burst, possibly resulting in serious personal injury or damage to the smoker.

GETTING STARTED

Choose the proper regulator according to smoker category and gas pressure in the table above, for example, Use 37-mbar regulator with smoker category I3+ for propane gas.
Marking on injector, for example,0.86 indicates that the size of the injector is 0.86 mm.

Make sure your smoker is assembled properly. Detailed assembly instructions are packed with each smoker giving specific assembly procedures for each model. Follow these instructions carefully to ensure the correct and safe assembly of the smoker.
Caution: Although we take every effort to ensure that the assembly process is as easy as possible, it is inherent with fabricated steel parts that corners and edged can cause cuts if improperly handled during assembly procedures. Be careful while handling any parts during assembly. It is strongly recommended that you protect hands with a pair of work gloves.

Preparation

You will need LPG gas bottle and proper regulators under the gas pressure to operate this gas grill. The regulators should be comply with EN12864 with current version and national regulation.
After purchasing your gas cylinder you will then be ready to set it up with your gas grill.
When changing the gas cylinder which shall be carried out away from any source of ignition. Position the gas cylinder at left side or inside of your BBQ, keeping in mind that the bottle must be kept away from heat and in a safe position.
When ready to use your gas grill insert the regulator into the gas bottle valve and tighten firmly.

Warning
Danger of fire
Before attempting to light your gas grill you must refer to your lighting instructions and warning/safety points.
Check the hose before each use, searching for cracking, cuts or any abrasions. If the hose is found to be faulty in any way do not attempt to use your gas grill.
When changing your gas bottle ensures that there are no sources of ignition close by i.e. fires, cigarettes, naked flames etc. Make sure that the appliance is switched off.

Please choose flexible hose whose heatproof higher than 80，
Flexible tube should be changed every 2 years; It’s necessary to change the flexible tube when the national conditions require it.

How to change your cylinder

Choose the proper regulator according to appliance category and gas pressure in the table above, for example, Use 37mbar regulator with appliance category I3+ for propane gas.
Marking on injector, for example,0.82 indicates that the size of the injector is 0.82 mm.

How to connect a gas bottle

Turn the orange cap so that the arrow is pointing to the gap in the shroud.
Remove the orange safety cap by pulling the lanyard out, then out. Do not use tools. Leave the cap hanging.
Check that the black sealing washer is fitted inside the cylinder valve. Connect the regulator to the valve.
Turn the switch clockwise on gas bottle-then turn on the gas grill as instructed.

Illustration for the connection of smoker and hose

Illustration for the connection of gas cylinder, regulator and hose

Warning
Danger of fire
Always test gas line for leaks at connector with soap water finishing all connections.

How to disconnect a gas bottle

Except for twin-cylinder installations with a changeover valve, turn off the gas tap if fitted to the smoker. Wait until the burner and pilot light have gone out. For installations with a changeover valve, it is only necessary to switch off the empty cylinder.
Replace the orange safety cap onto the empty cylinder.

Warning
Danger of scalding
The handle black area (see above picture for reference) will become hot when the gas grill in use, be careful! Do not touch the black area.

USE

Using wood chips or chunks
Dried aromatic wood chips or chunks need to be saturated with water so that when placed in the box, a smoldering smoke will result. Wood chips or chunks cannot be soaked too long; however, 2 hours is adequate. As a rule of thumb, use wood chunks for smoking 3 or more hours and wood chips when smoking less than 3 hours. Start with 3 wood chunks or ½ cups of wood chips.
Spray inside door and body with nonstick vegetable oil-based spray. Place water pan onto the brackets in the smoker chamber. Using a 4 quart (one gallon) container fill the water pan 2/3 full with hot tap water. Do not overfill the water pan

Water or juice?

Placing water alone in the water pan is adequate; however, it is not the only viable choice. Fruit juice, cola, beer, wine, drained marinades and even
the water in which the wood has soaked make flavourful sources. In addition, celery stalks, onions, carrots, apples, peppercorns and bay leaves are just a few of the other popular flavour sources to add to the water pan.
Before each use, inspect the interior of the unit for loose particle buildup. Clean away any loose or flaking residue so it will not fall onto food while being cooked.
Before cooking, coat cooking grates with oil or with a vegetable oil based spray. Using oven mitts, carefully place cooking grates into smoker. Larger cuts of meat or food that cook for long periods of time should be placed on the lower cooking grate. If you are cooking foods with several pieces, such as racks of ribs or Cornish hens, be sure to allow adequate spacing for even heat circulation. Using oven mitts, carefully insert upper cooking grate into smoker. Smaller food items require less cooking time and should be placed on the upper cooking grate. After filling the smoker, close the door and leave undisturbed until suggested minimum cooking time.
Meats that require extended cooking time to reach doneness may require additional water. Check water level periodically and add more hot water as necessary.
Use a meat thermometer for measuring the internal heat of any food. The appearance of smoked foods resembles no other method of cooking, particularly in light-colored meats such as pork, turkey, chicken, and Cornish hens. The outside will be pinkish-red while the inside when cooked to perfection, is often pink. The juices from fully cooked poultry will run clear when pierced with a fork. Shrimp should be resilient to the touch when done. Remove foods from smoker before carving. To brown meats, cook for an additional ½ hour or more with no water in water pan.
Performance of the smoker is dependent on ambient temperature and wind conditions. With temperature below 15 °C and winds of 8 km/h or more, the smoker can lose a significant amount of heat and it may not be possible to raise internal temperature of meat high enough to cook it in a reasonable time.
You may use your smoker without water in the water pan. However, DO NOT use the smoker without the water pan properly installed. To do so will allow grease and drippings from the food being cooked to drop through the unit and onto the floor or surface on which the units sits.
Brush poultry and naturally lean meats with cooking oil, butter or margarine before cooking.
When cooking more than one piece of meat, the cooking time is determined by the largest piece being cooked.
The meat bastes itself during cooking. No basting or turning is necessary while cooking in the smoker. For variety marinade or barbeque sauce may be applied before placing into the smoker.
Resist the temptation to open the door during cooking time. Opening the door will cause a loss of heat, which will result in longer cooking times.

Lighting instructions

Warning
Danger of burning
Always test gas line for leaks at connector with soap water finishing all connections.

Der Gasgrill verfügt über die folgenden Zündverfahren

1. Connect the gas cylinder to the smoker following the instructions supplied with the regulator.
2. Turn all the control knobs to the ‘OFF’ position.
3. Turn on the gas supply at the cylinder or regulator switch following the regulator connection and operating instructions. Check with the use of soap water for any gas leakage between the bottle and the regulator and the gas valve. Any leakage will show as bubbles in the area of the leak. If leak is found, do not use the smoker. Consult your gas or smoker supplier for advice.
4. To light burner, push down the control knob and keep pressing while turning anticlockwise to the “HI” position. Then press the “Ignitor”
button to light the burner. If not please repeat to press the “Ignitor” button.

Should you have any difficulty lighting your gas grill following the above steps, contact your dealer for advice.
If the automatic ignition can’t be used, please remove the cooking grill and heat diffuser(hotplate ), and turn the valve anticlockwise to 90° Cto light with BBQ lighter in the distance of 5mm to the burner fire hole. Replace the cooking grill and heat diffuser (hotplate), please wear the fireproof and heat resisting gloves.

WarnIng
Danger of deflagration
If the burner still does not light ,turn the gas control knob to “• OFF” and wait for 2 minutes for the unburnt gas to evaporate before lighting again.

CLEANING AND CARE

General cleaning instructions

Do not mistake brown or black accumulation of grease and smoke for paint. Interiors are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of smoker lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces.
Plastic parts: Wash with warm soapy water and wipe dry. Do not use citrisol, abrasive cleaners, degreasers, or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.
Painted surfaces: Wash with mild detergent or non-abrasive cleaner and warm soapy water. Wipe dry with a soft non-abrasive cloth.
Stainless steel surfaces: To maintain the high-quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.
Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
Turn the burner on for 15 to 20 minutes. Ensure smoker is cold before continuing.
Grids should be cleaned periodically by soaking and washing in soapy water.
The interior surfaces of the smoker housing cover should also be washed with hot, soapy water. Use a wire brush, steel wool or a scouring pad to remove stubborn spots.
Periodically check the burner to see that it is free from insects and spiders which may clog the gas system, deflecting gas flow. Ensure to clean venturi pipes on burner very carefully, make sure that there are no obstructions. We recommend that you use a pipe cleaner to clean the venturi pipe area.
Any modifications of this smoker may be dangerous and are not permitted.

Storage

Your Gas Bottle must be stored outdoors in a well ventilated area and must be disconnected from your smoker when not being used. Ensure that you are outdoors and away from any sources of ignition before attempting to disconnect your gas bottle from your smoker.
When you are using your smoker after a period of storage, please ensure to check for gas leaks and check for any obstructions in the burner etc. before using. Also follow the cleaning instructions to ensure smoker is safe.
If smoker is stored outdoors ensure to check that all areas under the front panel are free from any obstructions (insects etc.) This area must be kept free as this may affect the flow of combustion or ventilation air.

TROUBLESHOOTING

Problem	Possible Reason	Solulion
Gas leaking from cracked/cut/burned hose	Damaged hose	Turn off gas at LP

tank,
if hoes is cut or crocked, replace hose.See LP tank lead test and connection regulator to the LP tank.
Gas leaking from LP tank| Mechanical failure due to resting or mishandling| Turn off LP tank valve.
Gas leaking from LP tank valve| Failure or tank valve from mishandling or mechanical failure| Turn off LP tank
valve. Return LP tank to gas supplier.
Gas leaking between LP tank and regula- for connection| Improper installation, connection not tight, failure of rubber seal| Turn off LP tank valve, remove regulator from cylinder and visually inspect rubber seal for damage, see LP tank test and connection regulator to the LP tank.
Fire coming through control panel| Fire in burner tube section of burner due to partial blockage| Turn off control knobs and LP tank valve.
After fire is out and grill is cold, remove burner and inspect for spider nests or rust. see natural hazard and cleaning the burner assembly pages.
Grease fire or con-
tinuous excessive flames above cooking surface| Too much grease buildup in burner area| Turn off LP Tank. Leave lid open to allow flames to die down. After cooling, clean food particles
and excess grease from inside firebox area,
grease cup/pan/fray, and other surfaces
Burner will not light using ignitor
(Gas issues)| 1. Trying to light wrong burner| 1. See instructions on control panel and section in the Use and Care.
2. Burner not engaged with control valve| 2. Make sure valve are positioned inside of burner tubes.
3. Obstruction in burner| 3. Ensure burner tubes are not obstructed with spider webs or other matted, see cleaning section of use and care.
4.No gas flow| 4.Make sure LP tank is not empty. If LP tank is not empty, refer to “sud-
den drop in gas flow.
5. Vapor lock at cou- piing nut to LPtank| 5. Turn off knobs and disconnect coupling nut from LP tank. Reconnect and retry.
6. Coupling nut ad LP tank valve not fully connected.| 6. Turn the coupling nut approximately one-half to three-quarters.
Burner will not light using ignitor
(Electrical issues)| 1. Electrode cracked or broken;” sparks at crock.”| 1. Replace electrode.
2. Electrode tip not in proper position| 2. Tip of electrode should be pointing toward porthole in burner. The distance should be 1/8″ to 3/16″. Adjust if necessary.
3.Wire and/or
electrode covered with cooking residue.| 3. Clean wire and or electrode with rubbing alcohol and clean swab.
4. Wires are loose or disconnected| 4. Reconnect wires or replace electrode/ wire assembly.
5. Wires are shorting (sparking) between ignitor and electrode.| 5. Replace ignitor wire.
6. Push button sticks of bottom sparking between ignitor and electrode.| 6. Replace ignitor.
7. Wire insulation might be broken.| 7. Inspect wire insulation and proper connec-
tion. Replace wires if insulation is broken.
Burner will not mach light| 1. See “gas issues;” on previous page.
2.Improper method of match-lighting| See “Pilot Gas Con-trol Ignition” section of use and care.
Sudden drop in gas flow or low flame| 1. Greose buildup.| 1. Clean burners and inside of grill/ firebox
2. Excessive fat in meat.| 2.Trim fat from meat before grilling.
3. Excessive cook- ing temperature| 3. Turn down the cooking temperature.
Flames blow out| High or gusting winds| Turn front of grill to face wind or increase flame height.
Low on LP gas.| Refill LP tank.
Excess flow valve tripped.| Refer to “sudden drop in gas flow” above.
Persistent grease fire| Grease trapped by food buildup around burner system.| Turn knobs to OFF.
Turn gas off at LP tank. Leave lid in position
and let fire burn out. After grill cools, remove and clean all parts.
Flashback (fire in burner tube(s)| Burner and burner
tubes are blocked.| Turn knobs to OFF.
clean burner and/or burner tubes. See burner cleaning section of use and care manual.
Flare-up| 1. Grease buildup.| 1. Clean burners and inside of grill/ firebox.
2. Excessive fat in meat.| 2.Trim fat from meat before grilling.
3.Excessive cook- ing temperature| 3. Adjust (lower) temperature.
Unable to fill LP tank| Some dealers have older fill nozzles with worn threads.| Turn worn nozzles don’t have enough “bite” to engage the valve. Try
a second LP dealer.
One burner does not light from
other burner(s)| Grease buildup or food particles in end of carryover tube| Clean carry-over tube with wire brush.

DISPOSAL CONSIDERATIONS

If there is a legal regulation for the disposal of electrical and electronic devices in your country, this symbol on the product or on the packaging indicates that this product must not be disposed of with household waste. Instead, it must be taken to a collection point for the recycling of electrical and electronic equipment. By disposing of it in accordance with the rules, you are protecting the environment and the health of your fellow human beings from negative consequences. For information about the recycling and disposal of this product, please contact your local authority or your household waste disposal service.