HENDI 976722 Tray Sealer Machine User Manual

976722 Tray Sealer Machine
User Manual

Keep these instructions with the appliance.
For indoor use only.

Dear Customer,
Thank you for purchasing this Hendi appliance. Read this manual carefully, paying particular attention to the safety regulations outlined below, before installing and using this appliance for the first time.

Safety regulations

• This appliance is intended for commercial use only.
• Only use the appliance for the intended purpose it was designed for as described in this manual.
• The manufacturer is not liable for any damage caused by incorrect operation and improper use.
• Keep the appliance and electrical plug away from water and other liquids. In the event, that the appliance falls into water, immediately remove the power plug from the socket.
• Do not use the appliance until it has been checked by a certified technician. Failure to follow these instructions will cause life-threatening risks.
• Never attempt to open the housing of the appliance by yourself.
• Do not insert objects into the housing of the appliance.
• Do not touch the plug with wet or damp hands.
• DANGER OF ELECTRIC SHOCK! Do not attempt to repair the appliance by yourself, repairs are only to be conducted by qualified personnel.
• Never use a damaged appliance! When it’s damaged, disconnect the appliance from the socket and contact the retailer.
• WARNING! Do not immerse the electrical parts of the appliance in water or other liquids.
• Never hold the appliance under running water.
• Regularly check the power plug and cord for any damage. When damaged it must be replaced by a service agent or similarly qualified person in order to avoid danger or injury.
• Make sure the cord does not come in contact with sharp or hot objects and keep it away from an open fire. Never pull the power cord to unplug it from the socket, always pull the plug instead.
• Make sure that the power cord and/or extension cord do not cause a trip hazard.
• Never leave the appliance unattended during use.
• WARNING! As long as the plug is in the socket the appliance is connected to the power source.
• Turn off the appliance before unplugging it from the socket.
• Connect the power plug to an easily accessible electrical socket so that in case of emergency the appliance can be unplugged immediately.
• Never carry the appliance by the cord.
• Do not use any extra devices that are not supplied together with the appliance.
• Only connect the appliance to an electrical outlet with the voltage and frequency mentioned on the appliance label.
• Never use accessories other than those recommended by the manufacturer. Failure to do so could pose a safety risk to the user and could damage the appliance. Only use original parts and accessories.
• This appliance should not be operated by persons with reduced physical, sensory or mental capabilities, or persons that have a lack of experience and knowledge.
• This appliance should, under any circumstances, not be used by children.
• Keep the appliance and its power cord out of reach of children.
• WARNING: ALWAYS switch off the appliance and unplug from power socket before cleaning, maintenance or storage.

Special Safety Regulations

• This appliance is intended for airtight packaging of food products intended for direct consumption, on polypropylene (PP), trays or made of ecological materials.
• Use the appliance only as described in this manual.
• DANGER OF BURNS! NEVER TOUCH THE SEALING PLATE! It is very hot even after use. There is a danger of burns. Wait until the appliance has cooled down. Also, do not touch the appliance while in use.
• The appliance must be cleaned and food residues must be removed regularly. If the appliance is not maintained in a clean condition, this will lead to a detrimental effect on the service life of the appliance and can result in a dangerous condition during use.
• Do not place the appliance on a heating object (gasoline, electric, charcoal cooker, etc.) Keep the appliance away from any hot surfaces and open flames. Always operate the appliance on a level, stable, clean, heat-resistant and dry surface.
• Do not use the appliance to pack flammable articles.
• DANGER OF CRUSHING HANDS! Do not put your hands under the cover of the appliance during use/ closing.

Intended use

• This appliance is intended for professional use.

• This appliance is intended for airtight packaging of food products intended for direct consumption, sold loose by weight, etc., on polypropylene (PP) trays or made of ecological materials. Any other use may lead to damage to the appliance or personal injury.

• Operating the appliance for any other purpose shall be deemed as a misuse of the device. The user shall be solely liable for improper use of the device. Grounding installation
  This appliance is classified as protection class I and must be connected to protective ground. Grounding reduces the risk of electric shock by providing an escape wire for the electric current.  This appliance is fitted with a power cord that has a grounding wire and grounded plug. The plug must be plugged into an outlet that is properly installed and grounded.
  General information
  This appliance is adapted to the dimensions of the used packaging with the maximum dimensions of 227x178mm and round packaging with a maximum diameter of 170mm and also for models with transverse foil cutting.
  The method of packing in polypropylene (PP) or made of ecological materials trays allows for quick and safe packaging of such products as:

• meat,

• fish,

• delicatessen,

• ready meals and semi-finished meals,

• vegetable salads,

• seafood,

• pickled vegetables, olives, etc.

The appliance is widely used in commercial, gastronomic, and catering establishments. The appliance can also be used for packing small industrial items, such as screws, pins, nuts, washers, small metal and plastic parts, electronic parts and components, spare parts, and many other types of articles.
The ready packaging, in the form of a sealed container, is characterized by an attractive appearance, high aesthetics, and good visibility of the packed product. Durable and tight closure of the package protects against opening during transport, ensuring optimal protection of the packed product against spilling, scattering, or falling out of the package or damages. The packaging materials allow the packaging to come into contact with edible fats, and in the case of packaging with increased temperature resistance, it is possible to heat their contents in a microwave oven without removing them from the packaging. The high flexibility of these materials ensures that the packaging is resistant to cracking in a wide range of storage temperatures.

Work environment
Do not install the appliance:

• On a surface that does not allow for a stable setting of the appliance.
• Near rotating, vibrating machinery.
• In dusty places.
• In places with an atmosphere of flammable and chemically aggressive vapours.

This appliance is intended for use in commercial facilities and meet the requirements of class A for EN electromagnetic interference emissions in accordance with EN 61000-6-3.2001. A class product used in a residential environment may cause electromagnetic interference. In this case, the user should provide additional protection against interference.

General view

1. Cover handle, pressure system – Provides convenient opening and closing of the ap- pliance and the correct pressure to weld the tray. The applied system does not require the use of strength more than it is necessary.
2. Cover ­ Protect heating plate.
3. Heating plate.
4. Roll with foil ­ Foil is not included with appliance.
5. Foil cutter knife – Ensures that the foil is safely cut after the cover is completely closed.
6. Foil holder -Ensures holding the edge of the foil after cutting.
7. Cutter – Ensures that the foil is held and safely cut after the cover is completely closed.
8. Silicone gasket of container – Presses the edge of the container to the foil at the point of sealing.
9. Container’s matrix – Ensures product tray support (The top view of the matrix is adapted to the shape of the container).
10. Power switch (Button) – This allows you to switch the appliance on / off by pressing the button (the switch-on status is indicated by the backlight of the button).
11. Temperature controller – Allows you to adjust the temperature according to the type of foil and containers. Maintains the temperature of the heating plate constant asset.
12. Fuse.

User manual
Preliminaries
The spacing of the bush (red marking) should be adjusted to the width of the roll with foil, ensuring the correct position of the foil in relation to the container.
Foil application
NOTE: When applying the foil, make sure that the side to be welded is facing down.
IMPORTANT:

• Do not put the foil so that it faces the heating plate with the layer intended for sealing! It may stick the foil to the heating plate and contaminate its surface!
• Use only rolls in which the winding of the film is wound with a weldable layer inside the roll.

Attaching the roll of foil:

• Pull the roll support out of slot 1.
• Place the roll with foil 2 on the roll support 1 at the back of the appliance.
• Slide the support with the roller back into the slot.
• Manually unwind the beginning of the foil 3 and put it under the foil holder 4.
• Place the foil on the surface of the frame 5.

Turning ON
To turn on the appliance please follow the steps below:

• Ensure that the appliance is placed in a stable place.
• Connect the power cable to socket 1 on the appliance, and then to the ~ 230V mains socket, equipped with an efficient circuit of the protective installation (grounded pin).
• Turn on the appliance by pressing the power switch 2.

Turning on the appliance is indicated by the backlight of a switch.
IMPORTANT:
Before use, preheating is requiring. (6 to 10 minutes).
Thanks to the use of a programmable temperature regulator, the temperature of the heating plate after heating will be automatically maintained at the set level, which will ensure stable conditions for the sealing process.
The appliance is equipped with a built-in safety foil cutting system. The construction of the sealer protects the operator from burns or cuts.

• Set the temperature of the heating plate with the sealing temperature controller.

Temperature control
The temperature is regulated by a knob with an imprinted temperature scale. Possible temperature setting in the range from 50 to 210°C. As soon as the heating plate heats up to the set temperature, the light on the side of the housing will goes off.
Sealing process
Ensure that you are familiar with the safety requirements of use. Start the sealing process, according to the following description:

1. Place the filled container in the frame hole.
2. Pull the foil over the container so that it is completely covered with the foil.
3. Grasp the cover handle and close the cover.
4. Wait 1-3 seconds. Foil welded along the edges of the tray.
5. After finishing the sealing process – open the cover and take out the closed container.

Cleaning and maintenance

Cleaning
After the appliance has cooled down, remove the remains of the packed products with a soft brush.
If necessary, wash off the dirt with a soft sponge, lightly moistened with water and detergent. Do not use products not intended for this type non-stick coating (see the product sheet of the cleaner). Remove any impurities from the hob with a soft sponge when the machine is cool.
Repair
In the case of malfunctions immediately stop using the appliance and disconnect it from the power source.
Check the answers to frequently asked questions in Chapter “FAQ” and see the descriptions of possible solutions in Chapter “Troubleshooting”. If the problem persists, contact your distributor.
Spare parts
If you need access to spare parts during operation, contact your distributor.

FAQ

a. Can I replace the matrix to use a different type of container?
Yes. Replacing the matrix is easy. Remove the existing matrix and insert a new one.
ATTENTION! Be careful not to burn yourself on the surface of the hot heating plate.
b. Can I use the same matrix for different shapes of containers?
Yes, however, this is only possible if the container has one compartment and the length and width of the different containers are exactly the same. If there are any divisions in this area, they will not be welded.
c. Where can I order a new matrix?
Contact your distributor
d. Can I order custom design containers?
Yes, but the quantity ordered must be very large. The cost of making a matrix and a frame for an atypical container must be economically justified.
e. Is it possible to use larger capacity containers?
Yes, please contact your distributor.

Troubleshooting

The appliance does not seal the foil to the edge of the container or the seal is too weak| The lid foil roll is not positioned correctly.| Invert the roll. The foil must be faced to the container.
The role of foil is not matched to the material from which the container is made.| Change the sealing film roll or container.
Too low temperature| Increase the temperature
Too short welding time| Leave the cover closed longer
The matrix is inverted (with silicone stripes facing down)| Invert the matrix.
Lack of silicone stripes on matrix| Fill gaps and insert new silicone strips
There is a gap in the pressure line of the silicone strip.| Adjust the position of the strip.
The appliance does not start| The power cord is not connected to the power supply, or the machine is not turned on.| Connect the device to the power supply and turn it on.
Blown fuse.| Contact with authorized service.
Sealing foil is not
cut off.| The knife is missing or damaged.| Contact with authorized service for
knife replacement.

Technical data

adjustable temperature
Properties| – Stainless steel construction, quick matrix change for containers, – safe and stable temperature control system,
– the possibility of using matrices adapted to the individual needs of the user, – transverse cutting of the foil.
Net weight| 10 kg

Warranty

Any defect affecting the functionality of the appliance which becomes apparent within one year after purchase will be repaired by free repair or replacement provided the appliance has been used and maintained in accordance with the instructions and has not been abused or misused in any way. Your statutory rights are not affected. If the appliance is claimed under warranty, a state where and when it was purchased and include proof of purchase (e.g. receipt).
In line with our policy of continuous product development we reserve the right to change the product, packaging, and documentation specifications without notice.

Discarding & Environment
When decommissioning the appliance, the product must not be disposed of with other household waste. Instead, it is your responsibility to dispose of your waste equipment by handing it over to a designated collection point. Failure to follow this rule may be penalized in accordance with applicable regulations on waste disposal. The separate collection and recycling of your waste equipment at the time of disposal will help conserve natural resources and ensure that it is recycled in a manner that protects human health and the environment.
For more information about where you can drop off your waste for recycling, please contact your local waste collection company. The manufacturers and importers do not take responsibility for recycling, treatment and ecological disposal, either directly or through a public system.

Hendi B.V.
Innovatielaan 6
6745 XW De Klomp, The Netherlands
Tel: +31 317 681 040
Email: info@hendi.eu| PKS Hendi South East Europe SA
5 Metsovou Str.
18346 Moschato, Athens, Greece
Tel: +30 210 4839700
Email: info@pks-hendi.com
---|---
Hendi Polska Sp. z o.o.
ul. Firmowa 12
62-023 Robakowo, Poland
Tel: +48 61 658 7000
Email: info@hendi.pl| Hendi Italia S.R.L.
Via Leonardo da Vinci 4
39100 Bolzano (BZ), Italy
Tel: +39 800 727 438
Email: office.italy@hendi.eu
Hendi Food Service Equipment GmbH
Ehring 15
5112 Lamprechtshausen, Austria
Tel: +43 6274 200 10 0
Email: office.austria@hendi.eu| Hendi HK Ltd.
1208, 12/F Exchange Tower
33 Wang Chiu Road, Kowloon Bay, Hong Kong
Tel: +852 2154 2618
Email: info-hk@hendi.eu
Hendi Food Service Equipment Romania S.R.L.
Str. 13 decembrie 94A, Hala 14
Brașov, 500164, Romania
Tel: +40 268 320330
Email: office@hendi.ro| Find Hendi on internet: www.hendi.eu
www.facebook.com/HendiToolsforChefs
www.linkedin.com/company/hendi-food-service- equipment-b.v.
www.youtube.com/HendiEquipment

– Changes, printing and typesetting errors reserved.
© 2022 Hendi Polska Robakowo – Polska
Ver: 04-04-2022

References

• hendi.com
• Welkom - HENDI Tools for Chefs

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