SKC 100-3002 Leland Legacy Sample Pump Instruction Manual
- June 5, 2024
- SKC
Table of Contents
100-3002 Leland Legacy Sample Pump
Leland Legacy Sample Pump
Cat. No. 100-3002 Operating Instructions
Flashing LED run indicator
Battery status icon
Inlet/Filter retainer with protective cover
Liquid Crystal Display (LCD)
Li-Ion battery pack for 24-hour run times (battery included)
Not shown:
Belt clip (back) Battery charging jack (top) Data port (top)
Keypad with large operating buttons
Soft rubber overmolding protects against damage
Figure 1. Leland Legacy Sample Pump
TABLE OF CONTENTS
Introduction…………………………………………………………………………………………………………………………………. 3
Description………………………………………………………………………………………………………………………………. 3 Checking Kit
Contents ………………………………………………………………………………………………………………. 3 Required Equipment
…………………………………………………………………………………………………………………. 3
Getting Started ……………………………………………………………………………………………………………………………. 4 Charge the
Battery Pack …………………………………………………………………………………………………………… 4 Reading Charging
Status LED on the Single Charger………………………………………………………………… 4 Determining
Battery Charge Status …………………………………………………………………………………………. 4 Notes and Cautions
………………………………………………………………………………………………………………….. 5 Using the Keypad
…………………………………………………………………………………………………………………….. 5
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Turning Pump Power On/Off ………………………………………………………………………………………………….. 6 Setting Up
the Pump ………………………………………………………………………………………………………………… 6
Entering and Navigating Setup ……………………………………………………………………………………………….. 6 Setup
Options ………………………………………………………………………………………………………………………. 6 Setup Functions
……………………………………………………………………………………………………………………. 7
Operation………………………………………………………………………………………………………………………………….. 10 Set/Calibrate
Flow Rate (Manual Calibration) …………………………………………………………………………….. 10
Set/Calibrate Flow Rate (CalChek Single Calibration)
…………………………………………………………………. 11 Set Up/Sample
………………………………………………………………………………………………………………………. 13 Sampling Functions
…………………………………………………………………………………………………………….. 13 Program the Pump Using a PC
………………………………………………………………………………………………… 14
Maintenance……………………………………………………………………………………………………………………………… 15 Notes and
Cautions ………………………………………………………………………………………………………………… 15 Change the Battery
Pack…………………………………………………………………………………………………………. 15 Full Calibration (Multiple-
point) Using CalChek…………………………………………………………………………… 16 CalChek Full Calibration
Data (Requires DataTrac for Leland Legacy Software) ………………………… 17 CalChek Full
Calibration Data Verification (Requires DataTrac for Leland Legacy
Software)………… 17 Troubleshooting
………………………………………………………………………………………………………………………… 18 CalChek Error Chart
……………………………………………………………………………………………………………….. 18 Single-point Calibration
Errors ………………………………………………………………………………………………. 18 Multiple-point (Full)
Calibration Errors ……………………………………………………………………………………. 18 Errors That Can Occur
During Both Calibration Modes…………………………………………………………….. 18
Accessories/Replacement Parts ………………………………………………………………………………………………….. 19
Accessories …………………………………………………………………………………………………………………………… 19 Replacement
Parts …………………………………………………………………………………………………………………. 20 Appendix: Performance
Profile ……………………………………………………………………………………………………. 21
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INTRODUCTION
Description
The Leland Legacy® dual diaphragm sample pump (Figure 1) is designed
specifically to provide constant airflows from 5 to 15 L/min with minimum
power requirements and low noise. The Leland Legacy is not for applications
requiring intrinsic safety or high back pressures.
Checking Kit Contents
Use the table below to verify that you received all items associated with the
Cat. No. ordered. If you are missing items, contact SKC at
800-752-8472 (U.S. only) or
724-941-9701.
If You Ordered Cat. No.
100-3002
Your Package Should Contain Leland Legacy Pump with lithium-ion (Li-Ion) battery and screwdriver set
100-3002K 100-3002K5
Single Pump Kit includes pump with high-power Li-Ion battery, 100-240 V single
charger, in a Pelican case
5-pack Pump Kit includes 5 pumps, Take Charge 5 Multi-charger, and DataTrac
Software Cable for Leland Legacy (software available via free download from
www.skcinc.com), in a Pelican case
Required Equipment
3/8-inch ID (1/2-inch OD) Tygon® tubing Charger for Li-Ion battery-powered
pump
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GETTING STARTED
Charge the Battery Pack
Completely charge the battery pack before operating the pump. It may be necessary to charge the battery a few times before maximum capacity is achieved. For a complete charge, ensure the pump is not running during charging. Note: Shown with single charger Cat. No. 223-241. A five-station charger is available; see Accessories. Follow charger instructions.
1. Insert the plug on the charging unit into the battery charging jack on top of the pump (underneath the protective cover).
Power supply
Battery charging jack
2. Insert the plug on the power supply into the jack on the charging unit.
3. Slide the appropriate wall plug into the power supply and plug the power supply into a wall outlet. The battery will recharge in approximately 15 hours.
Jack
Charging unit
Leland Legacy charging train with single charger
Reading Charging Status LED on the Single Charger The Li-Ion Charging Unit
Cat. No. P22300 indicates battery charge status via an LED on the unit that
blinks in specific patterns. Observe the LED steadily for > 5 seconds to read
charge status.
Power supply jack
ON 2 sec
OFF 2 sec
LED Action
ON steady
OFF .25 sec
ON 2 sec
ON .25 sec
OFF 2 sec
(Repeats) (Repeats)
Charge Status Charge in progress Approximately 80% charged Charge completed
Charge status LED
Determining Battery Charge Status Three bars indicate a full charge (normally
appears after charging), approximately 75 to 100%.
Two bars indicate that the battery is charged enough to operate the pump,
approximately 25 to 75%. One bar indicates battery charge is low (charge
battery), approximately 1 to 25%. No bars and a flashing outline indicate a
Low Battery Fault mode (pump will go into Hold). No bars and a flashing
outline indicate a low battery fault mode (pump will go into Hold)
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Notes and Cautions
· Use only the SKC-approved charger for this pump. Use of an unapproved
charger may damage the battery and pump and VOID ANY WARRANTY.
· Using a repaired or rebuilt battery pack VOIDS ANY WARRANTY. · Do not charge
or operate pump with or without the charger in hazardous locations. · Ensure
proper orientation of charging cable before plugging it into the charging
jack. Improper
orientation/contact will short circuit the battery and VOID ANY WARRANTY. ·
Short circuiting the battery pack will render it immediately inoperative. ·
After charging the battery pack, it is good practice to run the pump for
approximately five
minutes before calibrating. This ensures the battery is in more steady-state
conditions and improves the agreement in pre and post-sampling calibrations. ·
The battery pack may be kept on the SKC-approved Li-Ion battery charger for an
indefinite time. · Tampering with the battery pack VOIDS ANY WARRANTY. · Do
not open, disassemble, short circuit, crush, incinerate, or expose the battery
to fire or temperatures in excess of 212 F (100 C). · Failure to follow
warnings and cautions voids any warranty.
For more information on pump battery packs, go to
www.skcinc.com/knowledgecenter.
Using the Keypad
The Leland Legacy pump is operated by pressing key sequences on the keypad
located on the front of the pump case. See below.
Up arrow button
Down arrow button
Key
Button
Action Scrolls through run time data and Setup options Increases values such
as flow rate Decreases values such as flow rate
Key Sequence []
Action/Result When pressed simultaneously, displayed item is selected or entered. Security code that must be pressed in sequence to enter Setup
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Turning Pump Power On/Off
· Press any button to turn on the power. · Press [] to run the pump or to
place a running pump in Hold. · Manual Off: from Hold, press and hold . · Auto
Off turns off the pump after five minutes in Hold.
Setting Up the Pump
Entering and Navigating Setup Enter: Press [], then press the security code in
sequence. Setup should appear briefly on the LCD.
Navigate: Press to scroll through parameters or options. Once the LCD shows
End, parameters will repeat until the user exits Setup.
Exit: Press until End appears on the LCD. Press []. The pump is now in Hold.
Setup Options
After entering Setup, go to:
1. Flow Set: Press or to increase or decrease pump flow rate. Pump will start
running. Press to move to next parameter.
2. ADJ: Used during calibration with calibrator (not for use with CalChek
feature). Press or to increase or decrease flow adjustment until desired flow
is indicated on calibrator. Press until End appears. Press [] to save new flow
and adjustment settings and exit Setup. Note: If changing other parameters, do
not press [] but continue pressing after End appears and the remainder of the
menu items will appear. Once all changes are entered, press until End appears,
then press [] to save new settings and exit Setup. Pressing [] when Esc
appears will exit Setup without saving new settings.
3. CALCh: Use for CalChek calibration feature only. Pressing [] initiates
singlepoint calibration. Pressing seven times initiates a full calibration.
See CalChek Calibration instructions in Set/Calibrate Flow Rate (CalChek
Single-point Calibration) or Full Calibration (Multiple Point) Using CalChek.
4. 12 Hr/24 Hr Clock and Delayed Start (factory default is 12 Hr clock):
Press or to move between standard (12 hour), military (24 hour), and Dela
(delayed start). Press to select. If Dela (delayed start) is selected, follow
instructions in Set a Delayed Start.
5. Time of day: Press or to increase or decrease flashing hour. Press to move
from hours to minutes. Press or to increase or decrease flashing minutes.
Press to move to next parameter.
6. ST (Sampling Time): Allows the user to program a specific run time. Press
or to increase or decrease thetime in minutes (up to 99,999 minutes). Press to
move to next parameter. See Set and Delete a Sampling Time.
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7. Temperature (factory default is Celsius): Press or to toggle between
Fahrenheit (F) and Celsius (C). Press to move to next parameter.
8. Atmospheric Pressure (factory default is mm): Press or to toggle between
inches of mercury (In), millibars (mb), and millimeters of mercury (mm). Press
to move to next parameter.
9. CLr: Press [] to reset accumulated run time and volume data to zero. See
Reset Run Time Data.
10. ESC: Press [] to exit Setup without saving new settings.
11. End: Press [] to save new settings and exit Setup.
PrOFF: Appears only when a program is loaded into pump memory. See DataTrac
for Leland Legacy Software Operating Instructions for setting a program at
www.skcinc.com/knowledgecenter. See Delete a DataTrac Program or Delayed
Start.
Setup Functions
Reset Run Time Data To reset accumulated volume and run time data to zero:
1. Press [], then press the security code in sequence. Setup will display
briefly. 2. Press until CLr appears, then press []. 3. Press until End
appears, then press [] to exit Setup. The accumulated data
is cleared and the pump is now in Hold.
CLr does not clear previously set sampling time (ST). See Delete a Sampling
Time.
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Set a Sampling Time (ST) Program the pump from the integral keypad or a PC
using DataTrac software to sample from 1 to 99,999 minutes.
1. Press [], then press the security code in sequence. Setup will display
briefly.
2. Repeatedly press until ST L/min and a flashing time and Set appear on the
display.
3. Set the sampling time by pressing or to increase or decrease it to the
desired time in minutes.
4. Press repeatedly until End appears.
5. Press [] to save the new sampling time and exit Setup.
6. Press [] to begin sampling. The time display will count down in minutes
and the pump will go to Hold.The total sampling time will display.
7. To delete a set sampling time, see Delete a Sampling Time in Sampling
Functions.
Set a DataTrac Program See DataTrac for Leland Legacy Software Operating Instructions at www.skcinc.com/knowledgecenter.
Set a Delayed Start A delayed start can be programmed using the pump keypad or from a PC using DataTrac Software. The following instructions are for keypad only. See DataTrac for Leland Legacy Operating Instructions at www.skcinc.com/knowledgecenter for programming from a PC.
Display for delayed start
Once a program is set in the pump, the pump cannot be run manually. To return
to manual pump operation, let the program run its course or delete the
program. See Delete a DataTrac Program or a Delayed Start.
When setting the pump for sampling from 1 to 99,999 minutes to begin within
the next 12-hour period, follow this procedure:
1. Press [], then press the security code in sequence. Setup will display
briefly.
2. Press until the display reaches the 12 Hr/24 Hr clock. If delayed start is
already programmed, the display will show Dela (delayed start) in place of 12
Hr. If no delay is programmed, press or until the display shows a flashing
Dela (delayed start).
3. Press until the time of day (flashing hours) displays. Select the hour
(time of day) that the pump is to begin sampling (within the next 12 hours) by
pressing or until the desired hour displays. Press and the minutes will flash.
Press or until the desired minutes display. Note: The time of day entered will
be the next occurrence of this time within the next 12-hour period after the
delayed start is entered. There is no a.m. or p.m. designation.
4. Press until the ST displays. Press or to set the desired run time in
minutes. A delayed start cannot be run unless asampling time (ST) is
programmed.
5. Press until End appears.
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6. Press [] to save settings and exit Setup. 7. Prog and a flashing Hold will
appear in the upper left corner of the display. The
pump is now set for delayed start.
Set Pump Flow Rate 1. Press [], then press the security code in sequence. 2.
The flow rate and Set will flash on the LCD. Press to increase flow rate.
Press to decrease flow rate. Thepump will run while flow is set. 3. Once the
desired flow rate is displayed, press until End appears on the display. The
pump will stop running. 4. Press [] to save the new flow rate and exit Setup.
Flow Rate and Volume Display Flow Rate displayed on the pump LCD is the flow
to which the pump has been calibrated. To maintain flow as displayed, the pump
automatically adjusts flow during sampling for changes in temperature and
atmospheric pressure* that may differ from the temperature and atmospheric
pressure present at the time of calibration. The flow rate display does not
change from the calibrated flow rate. The pump will fault if it is unable to
maintain the calibrated flow rate. Volume displayed on the pump LCD is
“corrected” in that it is the result of a continual calculation of corrected
flow rate multiplied by sample time.
Volume does not display after 99,999 liters. See Volume Display under Sampling
Functions.
- The pump can apply correction to volumetric flow during sampling for weather-related or altitude variations from the atmospheric pressure established at calibration up to at least 7500 feet above and 5000 feet below sea level.
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OPERATION
Set/Calibrate Flow Rate (Manual Calibration)
· Allow pump to equilibrate after moving it from one temperature extreme to
another. · Charge pump battery completely before calibration and sampling.
1. Ensure the pump has run for 5 minutes before performing calibration.
2. Connect the pump inlet to a calibrator outlet with representative media in
line. Note: The High Flow chek-mate Calibrator with CalChek also requires
Pulsation Dampener Cat. No. 375-150 in line between pump inlet and calibrator
outlet (see Accessories). See Figure 2.
3. Press [], then press the security code in sequence. The flow rate and Set
will flash.
4. Set the flow on the pump display by pressing or to increase or decrease
flow to the desired rate.
5. Press . Adj will appear. 6. If the calibrator reads a higher flow rate
than the pump is set for, press until they agree (within
10 ml). If the calibrator reads a lower flow rate, press until they agree
(within 10 ml). When pressing or , the pump display will indicate the
adjustment (or correction) made in L/min.
7. Press until End appears. 8. Press [] to save new flow rate and Adj and
exit Setup. Reset run time data. See Reset Run
Time Data in Sampling Functions.
Representative sample media
Pulsation dampener
Pump inlet
Outlet
Inlet
Calibrator outlet
Figure 2. Calibration Train (Manual Calibration)
If the pump has been programmed with DataTrac Software and switched to manual
operation, a program may remain in pump memory. Prog will display in the upper
left corner of the pump display. See Delete a DataTrac Program or a Delayed
Start in Sampling Functions.
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Set/Calibrate Flow Rate (CalChek Single Calibration)
· Allow pump to equilibrate after moving it from one temperature extreme to
another. · For optimum accuracy, do not perform single-point calibration until
the pump has remained at
ambient temperature for several hours. · Calibrate with representative
sampling media in line. The High Flow chek-mate Calibrator with
CalChek also requires Pulsation Dampener Cat. No. 375-150 in line (see
Accessories). See chekmate operating instructions at
www.skcinc.com/knowledgecenter. · The CalChek feature provides correction at a
single flow setting and usually takes less than one minute to complete. Use it
to set the desired flow rate before sampling and to verify flow after
sampling.
The CalChek automatic calibration feature is available when calibrating a
Leland Legacy pump with a calibrator with CalChek feature. The High Flow chek-
mate Calibrator with CalChek requires CalChek Communication Cable Cat. No.
375-200 (see Accessories) for communication between the pump and the
calibrator.
1. Ensure the pump has run for five minutes before starting calibration.
Leave the pump on. 2. Turn on the calibrator. 3. Connect the CalChek
Communication Cable to the calibrator and the pump.
a. Plug one connector end of cable into CalChek interface socket on
calibrator.
b. Plug other connector end of cable into data port on top of pump.
Data port
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4. Using flexible 3/8-inch ID tubing, connect the chek-mate outlet to the pump inlet with Pulsation Dampener Cat. No. 375-150 and representative sample medium in line. See Figure 3. Note: If required by the sampler, use a calibration adapter.
Figure 3. CalChek Single Calibration Train
5. Press the security code in sequence on the pump keypad to enter Setup. 6.
Set the pump to the desired flow rate. 7. Press on the pump keypad until CALCh
appears on the pump display. Note: If
“no” is flashing on the pump LCD,the pump has not equilibrated. Wait until the
“no” display disappears before proceeding with calibration. 8. Press [] to
initiate single-point calibration. 9. When airflow through the chek-mate is
detected, it will automatically produce its flow rate reading via the CalChek
serial interface at 3.5-second intervals. The pump will display 1CAL. During
calibration, the pump will briefly display the flow rates that it is reading
from the calibrator. 10. When calibration is completed, the pump will continue
to run. If the calibration was successful, the pump LCD will revert to
displaying pump run time as 0.0. If there was failure during the calibration
process, an error code of E4[x] will appear (see CalChek Error Chart in
Troubleshooting). Note: To remove a CalChek error code from the LCD, press .
11. Place the pump in Hold. Disconnect the pump, representative sampling
medium, and pulsation dampener from the calibrator. 12. Allow the pump to go
to sleep. 13. When ready to sample, proceed to Set Up/Sample.
Successful single-point calibration will provide an entry in the pump history
that can be viewed using DataTrac for Leland Legacy Software.
Allow pump to go to Sleep mode to write calibration data to pump history.
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Set Up/Sample
· Allow pump to equilibrate after moving it from one temperature extreme to
another. · Charge pump battery completely before calibration and sampling. ·
Protect sample pump from weather when in use outdoors. · See functions
available during sampling in Sampling Functions.
1. Following setup and calibration, replace representative sampling medium
with a new unexposed sampling medium.
2. To begin sampling, press [] to run the pump. Record the start time. 3.
Sample for the time specified in the method used. 4. To stop sampling, press
[] to place the pump in Hold. Record the stop time. 5. When sampling is
completed, pump data is retained in memory for recovery. Data can
be viewedon the LCD by using the button to scroll through it.
If the pump has been programmed with a PC, Prog will display in the upper left
corner of the pump display. The pump will not operate manually. To restore
manual operation, delete the program. See Delete a DataTrac Program or Delayed
Start in Sampling Functions below.
Sampling Functions Function Scroll Through Data
Reset Run Time Data
Delete a DataTrac Program or Delayed Start
Leland Legacy pump with filter cassette in holder
Action (Keypad or Other) Repeatedly press to view run time or sample time
(ST), sample volume, flow rate, temperature, atmospheric pressure, and time of
day. Note: If pump is started and stopped manually, pump LCD will count up run
time and display cumulative run time at the end of sampling. If a sampling
time (ST) has been programmed, pump will count down from the set time to zero,
then display completed sampling time (ST). To reset accumulated volume and run
time data to zero: 1. Press [], then press the security code in
sequence. Setup willdisplay briefly. 2. Press until Clr appears, then press
[]. Note: CLr does
not clear previously set sampling time (ST). See Delete a Sampling Time below.
3. Press until End appears, then press [] to exit Setup. The pump is now in
Hold. 1. Press [], then press the security code in sequence. Setup will
display briefly. 2. Pressing , scroll to the flashing PrOFF and press []. 3.
Press until End displays. 4. Press [] to exit Setup. The PROG icon will
disappear.
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Function Delete a Sampling Time (ST)
Flow Fault If pump is unable to compensate for longer than 15 seconds due to
excessive back pressure, a flow fault icon displays and flashes, pump enters
Hold mode, and pump retains historical data. Pump will attempt to restart in20
seconds (default setting) and try to continue sampling. If flow remains
restricted, pump returns to flow fault. Autorestart is attempted every 20
seconds up to 10 times (default setting). Flow fault time is not added to the
displayed run time or cumulative volume display. Volume Display When sampled
volume exceeds 99,999 liters, an O_FlO Error will appear on the pump’s LCD.
Pump will continue to run normally and update volume beyond 99,999 liters.
Action (Keypad or Other) 1. Enter Setup and use the button to scroll to ST
L/min. Press until 0 displays. Press until End appears. 2. Press [] to exit
Setup. Note: A time still appears on the display after deleting a sample time.
This value is cumulative run time since data was last cleared. To clearthis
display, see Reset Run Time Data above. To clear a flow fault icon from the
pump display after flowis restored, press [].
Use DataTrac for Leland Legacy Software to adjust the amount of time the pump
will remain in flow fault before going to Hold (5 to 30 seconds) and the
number of auto-restart attempts (0 to 25).
See DataTrac for Leland Legacy Software Operating Instructions at
www.skcinc.com/knowledgecenter
To determine accumulated volume beyond 99,999 liters, go to the Real Time
Monitor in DataTrac for Leland Legacy Software, or calculate volume by
multiplying flow rate by the cumulative run time shown on the pump LCD. To
clear the O_FlO display from the pump, reset the run time data. See Reset Run
Time Data above.
Program the Pump Using a PC
The Leland Legacy can be programmed manually with its integral keypad or by
using a PC and DataTrac for Leland Legacy Software for full programmability.
Note: For complete information on programming the Leland Legacy Pump using
DataTrac for Leland Legacy Software, consult the DataTrac Operating
Instructions at www.skcinc.com/knowledgecenter.
Install DataTrac Software onto a PC and connect the PC to the pump data port
with the provided USB cable. With DataTrac, youcan:
· Create and save a Leland Legacy run schedule in pump memory for use in the
field later. · Program a sampling strategy of up to 26 sampling sequences and
flow rates. · Program a delayed start or timed shutdown or perform STEL and
replicate samples. · Create a sample and analysis sheet for all critical
information. · Print or save to a PC file a complete history of run time data.
· Create a worker exposure profile containing sample and analysis information
along with the
pump’s history, then import this into a text document. · Document CalChek pump
calibration.
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MAINTENANCE
Notes and Cautions
· Do NOT place sampling media in line for full calibration. · Ensure the
battery pack is completely charged before starting a full calibration. · Allow
pump to equilibrate after moving it from one temperature extreme to another. ·
For optimum accuracy, do not perform full calibration until the pump has
remained at ambient
temperature for several hours. · SKC recommends that a full calibration be
performed during pump maintenance and after non-
factory repairs. · Place Pulsation Dampener Cat. No. 375-150 in line for
standard and CalChek calibrations with
High Flow chek-mate Calibrator with CalChek (see Accessories).
Change the Battery Pack
· To retain history, ensure the pump has been allowed to go to Sleep after the
last run. · Turn off the pump before removing the battery pack. Removing the
battery pack while the pump is
on or running may corrupt pump history. · Programs should be reloaded using
DataTrac for Leland Legacy Software after replacing the
battery pack. · Sampling time, delayed start, and other settings entered using
the pump keypad should be
reprogrammed after replacing the battery pack.
1. Position pump with belt clip facing upward. 2. Use a Phillips head screwdriver to remove three screws on bottom half of pump.
Screws (top screw is longer than bottom screws)
Belt clip Battery pack
3. Grasp and remove battery pack by pulling it up and away from pump body.
4. Align connector of new battery pack with connector in pump body.
Battery connector
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5. Gently press new battery pack into pump body until it is flush with the
pump case and replace the three screws.
Ensure that the long screw is replaced in the top screw hole. Do not
overtighten screws.
For more information on SKC pump battery packs, go to
www.skcinc.com/knowledgecenter.
Full Calibration (Multiple-point) Using CalChek
· Do not place sampling media in line for full calibration. Do place Pulsation
Dampener Cat. No. 375-150 in line when using High Flow chek-mate Calibrator
(see Accessories).
· Allow pump to equilibrate after moving it from one temperature extreme to
another. · For optimum accuracy, do not perform full calibration until the
pump has remained at ambient
temperature for several hours. · Ensure that battery is completely charged
before starting full calibration.
This type of calibration using a calibrator with CalChek feature like the
High-flow chek-mate Calibrator with CalChek (see Accessories) provides flow
correction across the complete operating range of the Leland Legacy pump (5 to
15 L/min). The operation calibrates each flow rate to a calibrator. It can
also provide a record of calibration for maintenance and quality purposes if
DataTrac for Leland Legacy Software is used.
1. Ensure the pump has run for five minutes before starting calibration.
Leave the pump on.
2. Turn on calibrator.
3. Install Communication Cable Cat. No. 375-200 between the pump and
calibrator. See Step 3 in Set/Calibrate Flow Rate (CalChek Single
Calibration).
4. Using flexible 3/8-inch ID tubing, connect the chek-mate outlet to the
pump inlet with Pulsation Dampener Cat. No. 375-150 in line. See Figure 4.
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Figure 4. CalChek Full Calibration Train
Form 40075 Rev 211108
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5. Verify that the battery icon on the pump display shows at least two bars.
If it does not, charge the battery before proceeding.
6. Press on the pump keypad seven times to place pump in full calibration
mode.
7. When airflow through the chek-mate is detected, it will automatically
produce its flow rate reading via the CalChek serial interface at 3.5-second
intervals. The pump will display FCAL, CS1, and a brief flow rate. The pump
will continue to display CS2, then a flow rate, CS3, then a flow rate, etc.,
untilcalibration is completed at all flow rates between 5 and 15 L/min.
To abort CalChek full calibration, press []. The pump will go into Hold.
8. CCAL will display during Calibration Check mode and will count down to
one. The pump will stop running.
9. When calibration is completed, the pump will go to Hold. If the
calibration was successful, the pump LCD will revert to displaying pump run
time as 0.0. If there was failure during the calibration process, an error
code of E4[x] will appear. See CalChek Error Chart in Troubleshooting.
To remove a CalChek error code from the LCD, press .
10. Allow the pump to go to Sleep mode to write calibration data to pump
memory.
CalChek Full Calibration Data (Requires DataTrac for Leland Legacy Software)
Full calibration completely clears pump history, run time parameters, and the
DataTrac Scheduler. Full calibration data can be viewed and printed by going
to the DataTrac Pump Manager window in DataTrac for Leland Legacy Software and
clicking on the View menu.Choose Calibration Info. This will display
calibration results, pump serial number, and date of the last full
calibration. A button allows this data to be printed. The printed report
contains pump version, date printed, and a validation code to perform data
verification.
CalChek Full Calibration Data Verification (Requires DataTrac for Leland
Legacy Software) To ensure that printed calibration data has not been tampered
with, pull down the Tools menu in the Calibration Info window and choose
Confirm Validation Code. Enter the data from the printed report, including the
validation code. DataTrac Software will indicate whether the information is
completely valid or if a parameter has been changed. Note: When entering data
to confirm the validation number, enter the date in the following format: mmm
dd, yyyy (e.g., Aug 18, 2021).
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Form 40075 Rev 211108
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TROUBLESHOOTING
CalChek Error Chart
Single-point Calibration Errors
Error E41
E48
Problem
Correction required too large. A gross mismatch between the flow setting on
the pump and the reading generated by the calibrator has occurred.
Could not get a successful single-point calibration within five flow readings.
Troubleshooting Perform a full calibration. If this fails, contact SKC
TechnicalSupport at skctech@skcinc.com.
Try the calibration again. If problem persists, perform a fullcalibration.
Multiple-point (Full) Calibration Errors
Error
Problem
E44
First flow reading greater than 5 L/min. The
pump is flowing faster than it should, even
though the calibration routine delivered only a
very small voltage to the pump.
E45
Pump unable to achieve flow rate of 15 L/min
possibly due to a blocked inlet filter or flow tube
or an air leak inside the pump.
E46 or E49 Analysis error in the data (rare)
E47 —-
Less than two bars appear in the battery icon on the pump display,indicating
that the battery is too low. There must be at least two bars showing to begin
a full calibration.
At conclusion of full calibration, pump does not verify to within 5%.
Troubleshooting Check pressure sensor tubing to ensure that it is not pinched
or blocked or contact SKC Technical Support at skctech@skcinc.com.
Check pump inlet filter for debris and flow tube for blockage or contact SKC
Technical Support at skctech@skcinc.com. Try full calibration again. If
problem persists, contact SKC Technical Support at skctech@skcinc.com.
Recharge the battery.
Pump not at ambient conditions for at least two hours. Retrycalibration after
pump has been at ambient conditions for two hours.
Pump not running for five minutes prior to calibration. Run pump for five minutes and retry calibration.
Errors That Can Occur During Both Calibration Modes
Error E42
E43 E4A
Problem Unstable average. There is too much variation in the flow readings.
Serial time out. The calibrator is not communicating with the pump.
Calibration has been initiated before pump has equilibrated.
Troubleshooting
Try the calibration again. If problem persists, contact SKCTechnical Support
at skctech@skcinc.com.
Check adapter connection. If loose or disconnected, connect properly.
Press . Allow pump to run until “no” disappears from display.If problem
persists, contact SKC Technical Support at skctech@skcinc.com.
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Form 40075 Rev 211108
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ACCESSORIES/REPLACEMENT PARTS
Accessories
CalChek Communication Cable, for use with High Flow chek-mate Calibrator with
CalChek, required for automatic calibration of Leland Legacy Sample Pump
Chargers Single Charging Kit, 100-240 V AC, 50/60 Hz, includes charging unit,
power supply, and interchangeable wall plugs Take Charge 5 Multi-charger, for
Leland Legacy and AirChek XR5000 Li-Ion model pumps, includes charging unit
and power cable, 100-240 V AC
High Flow chek-mate Calibrator with CalChek, 5 to 30 L/min, includes a 9-volt
alkaline battery
with NIST standard traceable calibration certificate with UK standard
traceable calibration certificate with ISO standard traceable calibration
certificate
Pulsation Dampener, required for use with High Flow chek-mate Calibrator for
calibration of high flow pumps and CalChek calibration of Leland Legacy pump
Kit with High Flow chek-mate Calibrator and Pulsation Dampener Cat. No.
375-150 with NIST standard traceable calibration certificate with ISO standard
traceable calibration certificate
Battery Charging Adapter, for charging batteries outside the pump
Single Kit Case, Pelican, with foam
Noise-reducing Pouch, Nylon, black, lined to reduce pump noise from 62.5 to 52
dBA, includes waist belt and shoulder strap
DataTrac Software Cable, for Leland Legacy, USB; software available via free
download from www.skcinc.com
Tubing Adapter, adapts 3/8-inch ID tubing to ¼-inch ID tubing
Cat. No.
375-200
223-241 223-441
375-50300N 375-50300 375-50300S
375-150
375-50300-KN 375-50300-KNS 223-248 224-912
224-89
877-92 P31211
Measured 1 meter from pump operating at 10 L/min and 12 inches water back pressure
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Form 40075 Rev 211108
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Replacement Parts
Battery pack, Li-Ion* Filter/O-ring Set, 5 filters and 1 O-ring Inlet Filters,
pk/50 DataTrac Cable
Cat No.
P75692 P40021B P40021A P22103B
- Li-Ion batteries are subject to special shipping regulations.
Use only SKC-approved parts to ensure reliable performance. Failure to do so voids any warranty. Use of a repaired or rebuilt battery pack VOIDS ANY WARRANTY.
Li-Ion Battery Testing and Shipment Rechargeable lithium-ion batteries for use
with SKC sample pumps have been tested in accordance with the UN Manual and
are proven to meet requirements of each test in the UN Manual of Tests and
Criteria, Part III, subsection 38.3. The batteries are rated below 100 watt-
hours (Wh).
Consult with your carrier for more information on Lithium Battery Shipping
Regulations UN3480 and UN3481 or visit www.skcinc.com/knowledgecenter for more
information.
SKC Limited Warranty and Return Policy
SKC products are subject to the SKC Limited Warranty and Return Policy, which
provides SKC’s sole liability and the buyer’s exclusive remedy. To view the
complete SKC Limited Warranty and Return Policy, go to skcinc.com/warranty.
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APPENDIX: PERFORMANCE PROFILE
Flow Flow Range Flow Control System Compensation Range
Typical Back Pressure of Sampling Media (inches water)
Accuracy
5 to 15 L/min
Closed loop with internal flow sensor
15 L/min at 5 inches water back pressure
10 L/min at 12 inches water back pressure
5 L/min at 20 inches water back pressure
Flow Rate (L/min) Filter/Pore Size (m) 37-mm MCE/0.8 37-mm PVC/5.0
5 8 10 12 15
11 18 22 28 36 4 7 9 11 15
Compare the information in this table to pump compensation range to determine appropriate
applications.
Flow Rate: ± 5% of set-point after calibration to desired flow
Timing: 1 min/month at 25 C
Atmospheric Pressure: ± 0.3 in Hg
Flow Fault
If the pump is unable to compensate for > 15 seconds due to excessive back pressure, a flow fault icon displays and flashes, the pump enters Hold mode, and the pump retains historical data. Auto-restart is attempted every 20 seconds up to 10 times. Adjustable with DataTrac for Leland Legacy Software.See Flow Fault under Sampling Functions and Program the Pump Using a PC.
Flow Control
An internal isothermal flow sensor measures flow directly and continuously. Sensor readings are used in a flow monitoring algorithm to maintain calibrated volumetric flow. In addition, built-in atmospheric temperature and pressure sensors provide readings to correct volumetric flow for these parameters when they vary from point of calibration.
Tubing
Requires 3/8-in ID tubing
Operating
Display
LCD displays pump serial number, pump software revision level, flow rate, volume, temperature, atmospheric pressure, time of day, run time, and pump status, i.e., Hold and run as well as Setup information.
Volume Display
Continually updated, based on corrected flow rate multiplied by sampling time. When volume exceeds 99,999 liters, the pump will continue to run normally but an O_FlO Error will appear on the LCD.
Time Display
Time of day in hrs and min (12 or 24-hr clock) with AM and PM indicators
Timer Display Range 1 to 99,999 minutes (69 days). If the run time exceeds 69 days, the timer display rolls over.
Operating Temperature 32 to 104 F (0 to 40 C)
Altitude
The pump can apply correction to volumetric flow during sampling for weather- related or altitude variations from the atmospheric pressure established at calibration up to at least 7500 feet (2286 meters) above and 5000 feet (1524 meters) below sea level.
Operating Humidity 0 to 95% non-condensing
Typical Run Time
· Sioutas Impactor (approx. 13 inches water back pressure): 24 hrs at 9 L/min · IMPACT Sampler: 24 hrs at 10 L/min · Low-volume PUF Tube: 24 hrs at 5 L/min · DPS Sampler (PM2.5 or PM10): 24 hrs at 10 L/min · 8 L/min Respirable PPI: 24 hrs at 8 L/min · For extended run times, pump may be operated while attached to approved charger.
Noise Level
62.5 dBA – pump without case 52 dBA – pump housed in noise-reducing case (optional accessory Cat. No. 224-89, see Accessories)
Measured 3 ft (1 m) from pump operating at 10 L/min and 12 inches water back pressure
User-adjustable Values Sample run time, calibration, clock display, flow rate, time of day, delayed start, and temperature and atmospheric pressure display
Recorded Values
Start date and time, stop date and time, total sample time, flow rate, sample volume, temperature, atmospheric pressure, and pump mode transitions
Adjustable Logging Interval
Records pump history from 3 sec (15.4 min of data) up to 8 hrs (over 102 days of data) depending on setting. Option available when using DataTrac Software.
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Power Power Supply
Battery Recharge Time
(with SKC-approved chargers; varies with battery capacity andlevel of
discharge)
Charging Temperature Storage Temperature Physical Size Weight Case RFI/EMI
Shielding Approvals
· Battery: Removable, rechargeable lithium-ion (Li-Ion), 7.4 V, 12-Ah
capacity, 89 Wh · Charger/AC adapter: Input voltage 100 – 240 V AC 15 hrs
32 to 113 F (0 to 45 C) -4 to 95 F (-20 to 35 C)
8 x 3.9 x 2.6 in (20 x 10 x 7 cm) 36 oz (1 kg) Thermoplastic with soft rubber
overmolding CE marked Leland Legacy with Sioutas Impactor performance has been
verified by EPA-ETV.
Results when tested with a new pump and new fully charged battery. Pump performance may vary.
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Form 40075 Rev 211108
Page 22
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