JBC UCR Control Box for Robot Instruction Manual

June 5, 2024
JBC

JBC UCR Control Box for Robot

Packing List

Either Ref. UCR245-5A or Ref. UCR470-5A is included in UCR box:

  • Control Box for Robot …………………………………………………….. 1 unit
  • Tool Cable 3m …………… 1 unit Ref. 0027924
  • Power Cord 1.5m ……… 1 unit Ref. 0023714 (230 V)
  • Communications Cable 3m …………………… 1 unit Ref. 0024563
  • Manual ……………………… 1 unit Ref. 0027876

Functions

There are up to 44 functions* to control the station, such as:

  •  Temperature Control
  •  Sleep and Hibernation Control
  •  Station Status
  •  Error Information
  •  Counters (Working Time, Sleep, Hibernation…)

Features

JBC-UCR-Control-Box-for-Robot-fig-3

Troubleshooting

In case of error, a red light flashes a certain number of times, indicating an error number as shown in the table below:

Nº Error Description Solution
1 times Short-circuit Replace Cartridge
2 times Open circuit Replace Cartridge
3 times Tool not accepted Check if the tool is compatible with the Contron

Box
4 times| Tool detection error| Check the tool
6 times| Current usage leads to overloading| Due to overload wait until the device has cooled down
7 times| Short-circuit| Check if the cartridge is compatible with the Control Box
12 times| Memory error| Reset the Control Box

Connection

  •  UCR can be connected to a PLC by a five-pin Communications Cable (Ref. 0020261).
  •  For a proper connection, it is necessary to connect only three cables to the corresponding 3 pins at a typical DB9 male connector (PLC or computer).
  •  Download the Robot Communication Protocol at www.jbctools.com

JBC-UCR-Control-Box-for-Robot-fig-4

Compatibility

UCR can be used with both solderin irons, TR and TRA, and its cartridge ranges R245 and R470 respectively. Connect any of those soldering irons with the provided tool cable (Ref. 0027924). See the table below to check the compatibility of the devices.JBC-UCR-Control-Box-for-Robot-
fig-5
JBC-UCR-Control-Box-for-Robot-fig-6

Dimensions

JBC-UCR-Control-Box-for-Robot-fig-7

Work Place Example

JBC-UCR-Control-Box-for-Robot-
fig-8

Maintenance

  1.  Before carrying out maintenance, always disconnect the power supply and allow the equipment to cool down.
  2.  Periodically check all cable and tube connections.JBC-UCR-Control-Box-for-Robot-fig-9
  3.  Replace a blown Fuse as follows:
    •  Pull off the Fuse Holder and remove the Fuse. If necessary, use a flat screwdriver to lever it off.
    •  Insert the new Fuse into the Fuse Holder and return it to the station.
    •  Replace any defective or damaged part. Only use original JBC spare parts.
    •  Repairs should be performed only by a JBC authorized technical service.

Safety

  •  Do not use the equipment for any purpose other than soldering or rework. Incorrect use may cause fire.
  •  The main cable must be plugged into approved bases. Make sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
  •  Do not leave the appliance unattended while it is on.
  •  Be sure that the power supply is disconnected before changing any spare part.
  •  The temperature of accessible surfaces may remain high after the device is turned off. Handle with care.
  •  Heat can cause inflamable products to ignite even when not visible.
  •  Avoid flux coming into contact with skin or eyes to prevent irritation.
  •  Be careful with the fumes produced when soldering.
  •  Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
  •  Utmost care must be taken with liquid tin waste which can cause burns

Specifications

  • UCR245-5A 100 – 240V 50/60Hz. Input fuse: 2.5A. Output: 21V.
    •  Output Peak Power: 160W
    •  Temperature Range: 90 – 450 ºC / 190 – 840 ºF
    •  Total Net Weight: 2581 g / 5.69 lb
    •  Package Dimensions/Weight: 328 x 258 x 208 mm / 3160 g (L x W x H) 12.91 x 10.16 x 8019 in / 6.97 lb
  • UCR470-5A 100 – 240V 50/60Hz. Input fuse: 3.5A. Output: 42V.
    •  Output Peak Power: 250W
    •  Temperature Range: 90 – 500 °C / 190 – 930 °F
    •  Total Net Weight: 2635 g / 5.81 lb
    •  Package Dimensions/Weight: 328 x 258 x 208 mm / 3215 g (L x W x H) 12.91 x 10.16 x 8019 in / 7.09 lb
  • UCR245-5A and UCR470-5A
    •  Temperature Range: 90 – 500 °C / 190 – 932 °F
    •  Idle Temp. Stability (still air): ±1.5 ºC / ±3 ºF
    •  Tip to ground resistance: < 2 ohms
    •  Tip to ground voltage: < 2mV RMS
    •  Ambient operating temp: 10 – 40 ºC / 50 – 104 ºF
    •  Connections: Communications: M8-5pins Tool: M16-8pins
    •  Unit Dimensions: 210 x 162 x 75 mm (L x W x H) 8.3 x 6.4 x 3.0 in

References

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