FALCON RIDGE PO-14 FULL RANGER-FC04 Polaris Ranger Full Size 2014-18 Ranger Full Cab Instruction Manual

2515 Bypass Rd. Flemingsburg, KY 41041
606-845-7439
Instructions for Installation and Care of
Polaris Ranger Full Size 2014-18 Ranger
Full Cab with Aero-Vent Polycarbonate Windshield
PO-14 FULL RANGER-FC04

PO-14 FULL RANGER-FC04 Polaris Ranger Full Size 2014-18 Ranger Full Cab

Notice: Do not smoke inside the cab or expose the enclosure to direct flames. The cab is Flammable.

1. Be sure to read these instructions thoroughly before opening and installing the Full-Size Ranger Enclosure. The installation is best done when the temperature is 70 degrees F. or warmer. This is to allow the Velcro to stick to the roll cage better, if you must install it outside in the cold it will help to warm the Velcro inside at room temp. until ready to install.
2. Check over the parts included in the carton with the parts list shown below:
   Velcro Hook strips:
   Soft Doors 1″ Adhesive Velcro Strip
   2″ Adhesive Velcro Strip
   “ “
   “ “
   Snap studs
   Door Panels| 2 each
   2 each
   2 each
   2 each
   4 each
   18 each ( 2 extra)
   2 each| 30” long
   26” long
   24” long
   18” long
   4″ long
   ---|---|---

Soft Rear Window

1″ Adhesive Velcro Strip| 2 each
2 each| 54″
18″
---|---|---

Top Cap

Webbing Strap w/ Loop
Webbing Strap w/ Loop
Allen Head Bolts
Spacer Tubes
Washers| 2 each
2 each
2 each
4 each
2 each| 60″
25″
---|---|---
3.  This enclosure system is made up of 5 separate components. These instructions will guide you through the process one component at a time.
Soft Doors

4. Begin by Cleaning the roll cage and plastic that surrounds the doors. Using rubbing alcohol is preferable. This step is very important for the Velcro strips to properly adhere.

5. Now start the installation by placing the 2″ adhesive Velcro strips around the outside edges of the upper door frame. Starting at the front of the frame first place the 26″ strip as shown in the photo below.
   

6. Next place the 4″ strip in the corner followed by the 24″ strip as shown below.
   

7. Next place another 4″ strip in the rear corner as shown below.
   

8. Next place the 18″ strip down the back of the cage as shown in the photo below.

9. Now move to the front bottom edge of the door frame and install the 30″ adhesive 1″ wide Velcro strip. As shown in the photos below.
   

10. After all the Velcro is in place take the door and place it on the vehicle. the following series of photos show how it should look after being installed.
    

11. Lastly, install the snap studs into the plastic for the bottom rear portion of the door. It works best to put the screw studs into the snap sockets on the door first. Then one by one pull the door in place and push the screw into the plastic making sure to put enough pressure to leave a mark. Then remove the screw stud from the door and install it where the mark was left behind at. The following pictures show what it looks like.
    

Rear Window

1. Begin by Cleaning the roll cage that surrounds the rear window. Using rubbing alcohol is preferable. This step is very important for the Velcro strips to properly adhere.
2. Installing the Rear Window is fairly simple. Take the two 1″ wide adhesive strips that are 54″ long and place them across the top and bottom of the Rear Window frame. Then place the two 18″ adhesive strips down the sides. Once all the Velcro is in place just attach the Rear Window to the frame. The following photos show how it should look.
   

Aero-Vent Polycarbonate Windshield

Install the windshield using the instruction included with the windshield.

Top Cap

1. Included in the package are two webbing straps with a loop sewn on one end. These will be used to secure the rear of the Top Cap.

2. Raise the bed of the Ranger. Located at the bottom of the frame is a bracket that holds the side plastic in place. In this bracket is a large hole that you will run the loop end of the strap through. Then run the opposite end of the strap through the loop and pull it tight. The photo below shows how it should look.
   

3. Now pull the strap up and run them through the buckles sewn into the rear corners of the Top Cap as shown in the photos below.
   

4. Moving to the front of the vehicle you will now need to remove the top front bolt using a 5/16 Allen wrench. Next, take the included Allen bolt and first slide the washer followed by two of the spacer tubes over the bolt and screw it back in making sure its plenty tight. The photo below shows how it should look.

5. Now Take the 25″ webbing strap and put the looped end around the bolt so that it is held in place by the washer and can’t slip off. Then run the other end through the buckle in the front corner of the Top cap as you did in the rear and pull it tight. Now work your way around the top making sure that it is centered correctly and pulled as tight as possible.

6. Now your enclosure should be complete. With proper care, your cab should last for years to come. Enjoy!!!

Cleaning and Storage Recommendations:

1. Before removing the Falcon Ridge Cab for storage, make sure it is very clean in order to prevent scratching of the window panels. Clean with a soft rag or sponge using a mild liquid detergent soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry thoroughly before attempting to roll it for storage.
2. It is important that the Cab be rolled up for storage rather than folding. Folding will cause damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed at the factory On a large, clean and flat surface, fold the doors over the rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll approximately 8 inches in diameter. Put the rolled Cab back into the carton for storage at normal room temperature. It is best not to expose the Cab to either extremely hot or cold temperatures when storing.
3. A special cleaner conditioner is available from Falcon Ridge that will greatly increase the service life of the Cab Enclosure. In addition, if the additional hook and loop sets are needed, they can also be ordered.

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