FALCON RIDGE HO-P10005-FC05 Honda Pioneer 1000 5 Full Cab Fits Lexan Windshield Instruction Manual

June 3, 2024
FALCON RIDGE

FALCON RIDGE HO-P10005-FC05 Honda Pioneer 1000 5 Full Cab Fits Lexan

Windshield

2515 Bypass Rd. Flemingsburg, KY 41041 606-845-7439
Instructions for Installation and Care of Honda Pioneer 1000 5 Full Cab Fits Lexan Windshield HO-P10005-FC05

Notice: Do not smoke inside the cab or expose the enclosure to direct flames. Cab is Flammable.

Be sure to read these instructions thoroughly before opening and installing the enclosure. The installation is best done when the temperature is 70 degrees F. or warmer. The temperature affects the adhesive Velcro, if conditions prevent installing in warmer weather it helps to store the adhesive Velcro at room temperature prior to installation.

  1. Carefully open the carton and remove the enclosure on a large flat surface that is clean and free of dirt.

  2. Check over the parts included in the carton with the parts list shown below:

    • Adhesive Velcro Hook Strips:
    • Soft Front Doors
    • “ “ “ “ 16 each————3″
    • “ “ “ “ 2 each————5″
    • “ “ “ “ 2 each————6″
    • “ “ “ “ 2 each————8″
    • Snap Studs —————————— 11 each (1 extra )
    • Soft Rear Doors
    • “ “ “ “ 12 each————3″
    • “ “ “ “ 2 each————2″
    • “ “ “ “ 2 each————9″
    • Snap Studs —————————— 9 each (1 extra)
    • Adhesive Velcro Hook Strips: Middle Rear Window
    • “ “ “ “ 8 each————3”
    • “ “ “ “ 1 each————47”
    • Adhesive Velcro Hook Strips: Rear Rear Window
    • “ “ “ “ 6 each————3”
    • “ “ “ “ 1 each————64”
    • Top Cap
    • Webbing Straps w/ Velcro 4 each
    • Webbing Straps w/ Grommets 2 each
    • Webbing Straps w/Loop 2 each
    • Adhesive Velcro Hook Strips: 4 each————-6”
      If any parts are damaged or missing please contact customer service at606-845-7439.
      The cab for your Honda Pioneer 1000 5 is made up of 7 different components that work together to enclose your vehicle. Install the cab in the following order.
    1. Soft Front Doors
    2. Middle Rear Window
    3. Soft Rear Doors
    4. Rear Rear Window
    5. Top Cap
      Soft Front Doors:
  3. Begin by placing the 5″, 6″ and 8″ adhesive Velcro strips in their place. The following pictures show where they go.

  4. Next hold the door up to the frame and attach these spots then continue attaching it using the double-sided Velcro strips sewn perpendicular to the edge of the door. At each of the double-sided strips take one of the 3″ adhesive Velcro strips and adhere it to the inside of the frame. Then wrap the double-sided strip around it so that the adhesive strip holds it firmly in place. The following diagrams show how it should look.

  5. Once all the Velcro is attached securely take the snap studs and screw them into the plastic doors.
    NOTE: It helps to put the snap studs into the sockets in the canvas first. Then one at a time push the screw into the plastic hard enough so that a mark is left behind. Pull the snap stud back out of the door and screw it into the plastic where the mark was made. snap the door in place and move on to the next one. See photo below.

  6. To use door simply unzip it and pull down on it to release the magnets then reach in and open the plastic door. Once in lift door up so the magnets attach to the bar and zip closed.
    MIDDLE REAR WINDOW:

  7. Begin by placing the 47″ adhesive Velcro strips across the top of the roll cage. Make sure to place it on top of the bar. Photo below shows how it should look.

  8. Next attach the double-sided Velcro strips down the side bars. Start at the top and work your way down the tube. See photo below. Soft Rear Doors:

  9. Begin by placing the 2″ adhesive Velcro strip in the top front corner on the flat surface shown in the photo below.

  10. Then take the Rear Door and zip it to the Middle Rear Window. This ensures the door is properly placed. Then attach the top front corner to the Velcro. See photo below.

  11. Next use the 9″ adhesive Velcro strip for the tab on the top rear section of the door. See photo below.

  12. Then attach the 3″ adhesive strips for the double-sided strips sewn around the edge the same way you did for the front doors.

  13. Once all the Velcro is attached securely take the snap studs and screw them into the plastic doors. NOTE: It helps to put the snap studs into the sockets in the canvas first. Then one at a time push the screw into the plastic hard enough so that a mark is left behind. Pull the snap stud back out of the door and screw it into the plastic where the mark was made. snap the door in place and move on to the next one. See photo below.
    REAR REAR WINDOW:

  14. Begin by placing the 64″ adhesive Velcro strips across the top of the roll cage. Make sure to place it on top of the bar. Photo below shows how it should look.

  15. Next attach the double-sided Velcro strips down the side bars. Start at the top and work your way down the tube.

  16. Then wrap the straps with the side release buckles around the bars just under the bed and back up to attach them and pull tight.
    TOP CAP:

  17. After you have installed your Lexan windshield installed on your Honda you can take the straps with grommet holes in them and install it on the middle bolt of the windshield. Put the grommet through the bolt and reattach. The strap with loop should look like the following photo.

  18. Next take the other two straps with Velcro sewn on one end and wrap them around the roll cage in the rear just under the Rear Door. Be sure to wrap the 6″ adhesive strip completely around the bar and then tightly wrap the double-sided Velcro around the adhesive strip. See photo below.

  19. Now place the top over the entire vehicle, the front of the top is identified by the sides being more steeply curved, and begin by lacing the front straps through the ladder lock buckles sewn to the front corners of the top. Diagram below shows how to use ladder buckle.

  20. Now run those straps up and through the ladder lock buckles sewn to the rear of the top. You now need to tighten and loosen the strap of the top so that it is centered correctly.

Cleaning and Storage Recommendations:

  1. Before removing the Cab for storage, make sure it is very clean in order to prevent scratching of the window panels. Clean with a soft rag or sponge using a mild liquid detergent soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry thoroughly before attempting to roll for storage.
  2. It is important that the Cab be rolled up for storage rather than folding. Folding will cause damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed at the factory. On a large, clean and flat surface, fold the doors over the rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll approximately 8 inches in diameter. Put the rolled Cab back into the carton for storage at a normal room temperature. It is best not to expose the Cab to either extreme hot or cold temperatures when storing.
  3. A special cleaner conditioner is available from Falcon Ridge that will greatly increase the service life of the Cab Enclosure. In addition, if additional hook and loop sets are needed, they can also be ordered.

Thank you for your purchase!

Return Policy

If for any reason you choose to return this product it must be returned within 30 days from the date the item is received. You MUST package the product exactly as it was originally packaged from the factory to get a full refund for the product! The vinyl windows should never be folded when packaging in the box or for storage purposes. Lay all the windows on top of each other with the canvas folded in between and the paper (if available) on both sides of the windows. All returned products will be inspected upon arrival at the production facility and must be in unused, factory-new condition to receive a refund – a 25% restocking fee will apply. If ordered from Falcon Ridge please call at 606-845-7439 to gain a return authorization number, use our preferred shipping carrier (UPS) to return the item (unless the item is defective, you are responsible for paying the shipping to return the item.) Any returns submitted to Falcon Ridge without a return authorization number will be charged a 20% restocking fee. If ordered from one of Falcon Ridge’s many distributors, you must first call them and see what their return policy is. Once your item reaches our production facility, our customer satisfaction team will inspect your item to ensure unused, factory-new condition.

NOTE: All windshields must be returned with the original protective film intact and not removed. Do NOT REMOVE if you have any intentions of returning the item. Refund/ replacement of a windshield will only be processed on items with original protective film or if the windshield is defective. Items must be properly packaged in the original shipping carton to protect them during transit and ensure your returned item arrives back factory fresh, and in new resalable condition (any returned items that have been used, altered or damaged in any way will not be subject for a refund.) All contents including instruction manuals, accessories, hardware, Velcro, etc. must be included in your return shipment. Only items in OEM factory new condition will be approved. Once returned items are received, a credit will be issued to the original credit card/ payment method used for the purchase. Outbound shipping and return shipping cost will not be refunded. Please allow 4 to 6 weeks for your refund to be processed.

Warranty

To The Owner of this Product:
Thank you for purchasing one of our Falcon Ridge Cab Enclosures, Tops &/or Windshields! Below are the terms under which your product is covered under our manufacturer’s warranty. 30 Day Warranty which includes and is not limited to replacing the enclosure, tops and/or windshield due to defect of the product. Please refer to the return policy in this case for more information. 1 Year Warranty includes any defect in material or workmanship within this time frame we will gladly correct the problem or replace the enclosure, tops &/or windshield. Upon submitting for the correction or replacement we will need to receive pictures of the defect in material or workmanship along with the receipt from the date of purchase.

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