FALCON RIDGE CC-1500-FC02 Club Car XRT 1550 Full Cab Enclosure Instruction Manual
- June 3, 2024
- FALCON RIDGE
Table of Contents
FALCON RIDGE CC-1500-FC02 Club Car XRT 1550 Full Cab Enclosure
Instruction
CAUTION: Do not smoke inside the cab or expose the enclosure to direct
flames. Product is FLAMMABLE.
Be sure to read these instructions thoroughly before opening and installing.
The installation is best done when the temperature is 70 degrees F. or warmer.
The temperature affects the adhesive Velcro, if conditions prevent installing
in warmer weather it helps to store the adhesive Velcro at room temperature
prior to installation.
-
Carefully open the carton and unroll enclosure onto a large flat surface that is clean and free of dirt or other material that may soil the cab or scratch the clear vinyl side/rear windows.
-
Check over the parts included in this carton with the parts list shown below:
- Velcro hook strips 2 each 48” long
- Velcro hook strips 2 each 10” long
- Velcro hook strips 4 each 8” long
- Velcro hook strips 4 each 3” long
- Snap studs 9 each (1 extra)
- Cab enclosure 1 each
If any parts are damaged or missing please contact customer service at 606-845-7439.
-
Install the Lexan windshield following the separate instructions provided and mark the locations of the clamps, then temporarily remove it to install the enclosure.
-
Loosely drape the cab enclosure over the roll cage and zip the doors closed to get it centered and in the right place. Now begin by marking the correct positions for the 8” adhesive Velcro strips that will match up with the Velcro tabs that are sewn down the front of the cab. These will end up under the windshield between the Lexan and the roll cage tube, and should be attached to the adhesive Velcro between the windshield clamps. It is a good idea to place the windshield on the vehicle before setting the adhesive Velcro strips to make sure that the cab is properly aligned so that you don’t end up having a piece of Velcro where the clamps go. The photo below will help show you how it is supposed to look when the installation is complete. See also the adhesive Velcro application diagram at the end of these instructions. Clean the roll cage and apply the adhesive Velcro according to the diagram at the end of these instructions, then attach the Velcro sewn into the enclosure to the adhesive Velcro on the front down tubes.
-
You will also see two double-sided Velcro straps sewn on each side of the front. To attach these you will need to use the 4 supplied 6” adhesive Velcro strips (one per strap) and wrap them around the bar where the double-sided Velcro straps are sewn into the enclosure. The photos below help to show how this is done.
-
Now move to the rear of the cab and you will see that a strip of Velcro is sewn across the back and should be lined up with the bar running behind the seats. Clean the bar, and take the 45” adhesive Velcro strip and apply it to this bar trying to center it as much as possible. Attach the Velcro sewn into the enclosure to it.
-
Now open the doors and you will see a 10” Velcro tab sewn into the back seam of the cab. Clean the roll cage tube, apply the corresponding adhesive Velcro strip here and attach the tab and you should now be finished with installing all of the adhesive Velcro.
-
Now all that should be left is installation of the snaps along the bottom of the doors. Two attach to the inside of the fender, the other two attach to the lower bodywork on the outside of the vehicle. Just pull the door down and mark where the snap is going to hit the unit and then screw the snap studs in and you should be finished. The use of a power drill is not recommended. Don’t attempt to overtorque the snap stud screws. Use a light touch; metal screws in plastic bodywork will strip out easily. The photo below illustrates the finished look.
Cleaning and Storage Recommendations
- Before removing the Cab for storage, make sure it is very clean in order to prevent scratching of the window panels. Clean with a soft rag or sponge using a mild liquid detergent soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry thoroughly before attempting to roll for storage.
- It is important that the Cab be rolled up for storage rather than folding. Folding will cause damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed at the factory. On a large, clean and flat surface, fold the doors over the rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll approximately 8 inches in diameter. Put the rolled Cab back into the carton for storage at a normal room temperature. It is best not to expose the Cab to either extreme hot or cold temperatures when storing.
- A special cleaner conditioner is available from Falcon Ridge that will greatly increase the service life of the Cab Enclosure. In addition, if additional hook and loop sets are needed, they can also be ordered.
Thank you for your purchase!
Return Policy
If for any reason you choose to return this product it must be returned within
30 days from date item is received. You MUST package the product exactly as it
was originally packaged from the factory to get a full refund for the product!
The vinyl windows should never be folded when packaging in the box or for
storage purposes. Lay all the windows on top of each other with the canvas
folded in between and the paper (if available) on both sides of the windows.
All returned products will be inspected upon arrival at the production
facility and must be in unused, factory new condition to receive refund – a
25% restocking fee will apply.
If ordered from Falcon Ridge please call at
606-845-7439 to gain a return
authorization number, use our preferred shipping carrier (UPS) to return the
item (unless the item is defective, you are responsible for paying the
shipping to return the item.) Any returns submitted to Falcon Ridge without a
return authorization number will be charged a 20% restocking fee. If ordered
from one of Falcon Ridge’s many distributors, you must first call them and see
what their return policy is. Once your item reaches our production facility,
our customer satisfaction team will inspect your item to ensure unused,
factory new condition. NOTE: All windshields must be returned with the
original protective film intact and not removed. Do NOT REMOVE if you have any
intentions of returning the item. Refund/ replacement of a windshield will
only be processed on items with original protective film or if the windshield
is defective.
Items must be properly packaged in the original shipping carton to protect
them during transit and ensure your returned item arrives back factory fresh,
and in new resalable condition (any returned items that have been used,
altered or damaged in any way will not be subject for a refund.) All contents
including instruction manuals, accessories, hardware, Velcro, etc. must be
included in your return shipment. Only items in OEM factory new condition will
be approved. Once returned items are received, credit will be issued to the
original credit card/ payment method used for the purchase. Outbound shipping
and return shipping cost will not be refunded. Please allow 4 to 6 weeks for
your refund to be processed.
Warranty
To The Owner of this Product:
Thank you for purchasing one of our Falcon Ridge Cab Enclosures, Tops &/or
Windshields! Below are the terms under which your product is covered under our
manufacturer’s warranty.
30 Day Warranty which includes and is not limited to replacing the enclosure,
tops and/or windshield due to defect of the product. Please refer to the
return policy in this case for more information.
1 Year Warranty includes any defect in material or workmanship within this
time frame we will gladly correct the problem or replace the enclosure, tops
&/or windshield. Upon submitting for the correction or replacement we will
need to receive pictures of the defect in material or workmanship along with
the receipt from the date of purchase.
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>