RYOBI OP409 40 Volt Dual Port Rapid Charger Owner’s Manual

June 5, 2024
RYOBI

OP409 40 Volt Dual Port Rapid Charger
Owner’s Manual

RYOBI OP409 40 Volt Dual Port Rapid Charger 40 VOLT DUAL PORT RAPID CHARGER CHARGEUR RAPIDE À DOUBLE PORT DE 40 VOLTS CARGADOR RÁPIDO DE DOBLE PUERTO Y 40 VOLTIOS OP409

WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

SAFETY RULES FOR CHARGER

WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury.

  • Before using the charger, read all instructions and cautionary markings in this manual, on the charger, battery, and product using the battery to prevent misuse of the products and possible injury or damage.
    WARNING:
    Charge only rechargeable lithium-ion batteries. Other types of batteries may burst, causing personal injury or damage. For compatible battery packs see tool/appliance/battery pack/charger correlation supplement 988000-842.
    WARNING:
    Do not charge a battery that is wet or has been wet or exposed to liquids.

  • Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.

  • Do not abuse the cord or charger. Never use the cord to carry the charger. Do not pull the charger cord rather than the plug when disconnecting from the receptacle. Damage to the cord or charger could occur and create an electric shock hazard. If the cord or charger is damaged, have the charger replaced by an authorized serviceman.

  • Make sure the cord is located so that it will not be stepped on, tripped over, come in contact with sharp edges or moving parts, or otherwise subjected to damage or stress.  This will reduce the risk of accidental falls, which could cause injury, and damage to the cord, which could result in electric shock.

  • Keep cord and charger from heat to prevent damage to housing or internal parts.

  • Do not let gasoline, oils, petroleum-based products, etc. come in contact with plastic parts. They contain chemicals that can damage, weaken, or destroy plastic.

  • Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible
    serious injury.

  • An extension cord should not be used unless absolutely necessary. The use of an improper extension cord could result in a risk of fire and electric shock. If an extension cord must be  used, make sure:
    a. That pins on the plug of the extension cord are the same number, size, and shape as those of the plug-on charger.
    b. That extension cord is properly wired and in good electrical condition; and
    c. That wire size is large enough for the AC ampere rating  of the charger as specified below:
    Cord Length (Feet) 25′ 50′ 100′
    Cord Size (AWG) 16 16 16
    NOTE: AWG = American Wire Gauge

  • Do not operate chargers with a damaged cord or plug, which could cause shorting and electric shock. If damaged,  have the charger replaced by an authorized serviceman.

  • Do not operate the charger if it has received a sharp blow, been dropped, or otherwise damaged in any way.
    Take it to an authorized serviceman for the electrical check to determine if the charger is in good working order.

  • Do not disassemble the charger. Take it to an authorized serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.

  • Unplug the charger from the outlet before attempting any maintenance or cleaning to reduce the risk of electric shock.

  • Disconnect the charger from the power supply when not in use. This will reduce the risk of electric shock or damage to the charger if metal items should fall into the opening.
    It also will help prevent damage to the charger during a power surge.

  • Risk of electric shock. Do not touch the uninsulated portion of the output connector or uninsulated battery terminal.

  • Do not charge the battery in a damp or wet location. Do not use, store, or charge battery packs or chargers in locations where the temperature is less than 50°F or more than  100°F. Do not store outside or in vehicles.

  • Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also to prevent misuse of the product and possible injury.

IMPORTANT SAFETY INSTRUCTIONS

  1. SAVE THESE INSTRUCTIONS – DANGER: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK CAREFULLY FOLLOW THESE INSTRUCTIONS.
    This manual contains important safety and operating instructions for battery charger OP409.

  2. Before using a battery charger, read all instructions and cautionary markings on the battery charger, battery, and product using the battery.

  3. CAUTION: To reduce the risk of injury, charge only lithium-ion rechargeable batteries. Other types of batteries may burst, causing personal injury or damage.

SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL SIGNAL MEANING
**** DANGER: Indicates a hazardous situation, which, if not avoided,

will result in death or serious injury.
**| WARNING:| Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
**
| CAUTION:| Indicates a hazardous situation, that, if not avoided, may result in minor or moderate injury.
| NOTICE:| (Without Safety Alert Symbol) Indicates information considered important, but not related to a potential injury (e.g. messages relating to property damage).

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.

SYMBOL NAME DESIGNATION/EXPLANATION
**** Safety Alert Indicates a potential personal injury hazard.
Read Operators Manual To reduce the risk of injury, users must read and

understand the operator’s manual before using this product.
| Eye Protection| Always wear eye protection with side shields marked to comply with ANSI Z87.1.
| Wet Conditions Alert| Do not expose to rain or use in damp locations.
| Wet Conditions Alert| Do not expose the battery, battery compartment, or electronic components to rain, water, or liquids. Do not charge the battery or expose the product to rain or damp locations.
V| Volts| Voltage
Hz| Hertz| Frequency (cycles per second)
W| Watt| Power
| Alternating Current| Type of current
| Direct Current| Type or a characteristic of current

ASSEMBLY

WARNING:
Do not use this product if it is not completely assembled or if any parts appear to be missing or damaged. Use of a product that is not properly and completely assembled or with damaged or missing parts could result in serious personal injury.

WARNING:
Do not attempt to modify this product or create accessories or attachments not recommended for use with this product.
Any such alteration or modification is misused and could result in a hazardous condition leading to possible serious personal injury.

If any parts are damaged or missing, please call 1-800-525-2579 for assistance.

OPERATION

WARNING:
Do not allow familiarity with products to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.
WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.

APPLICATIONS

You may use this product for the following purpose:

  • Charging RYOBI 40 Volt lithium-ion batteries

CAUTION:
If at any point during the charging process none of the LEDs are lit, remove the battery pack from the charger to avoid damaging the product. DO NOT insert another battery.  Return the charger and battery to your nearest service center for service or replacement.

NOTICE:
Charge in a well-ventilated area. Do not block charger vents. Keep them clear to allow proper ventilation.

CHARGING
See Figure 1, page 7.
Battery packs are shipped in a low-charge condition to prevent possible problems. Therefore, you should charge them before first use. If the charger does not charge your battery pack under normal circumstances, return both the battery pack and charger to your nearest repair center for an electrical check.
Charge time varies and is dependent upon the amp hour capacity of the battery pack.
NOTE: Charger charges batteries simultaneously. When multiple batteries are placed on the charger multiple LED lights will blink.

  • Make sure the power supply is normal household voltage, 120 volts, AC only, 60 Hz.
  • Connect the charger to a power supply.
  • Attach the battery pack to the charger by aligning the raised ribs on the battery pack with the grooves in the charger, then slide the battery pack onto the charger.
  • Press down on the battery pack to be sure contacts on the battery pack engage properly with contacts in the charger.
  • Latches should snap into place to ensure the charger is correctly connected.
  • Do not place the charger in an area of extreme heat or cold. It will work best at normal room temperature.
  • The battery pack will become slightly warm to the touch while charging. This is normal and does not indicate a problem.
  • After charging is complete, the charger LED will stop flashing and remain green.
  • To remove the battery pack from the charger, depress the latches and pull up on the battery pack.
  • A fan will make a slight humming noise when the battery is charging.

CHARGING A HOT BATTERY PACK
When using a tool continuously, the battery pack may become hot. A hot battery pack may be placed directly onto the charger port but charging will not begin until the battery temperature cools to within an acceptable temperature range.
When a hot battery pack is placed on the charger, the orange LED will be on and the green LED will be off. When the battery pack cools, the charger will automatically begin charging.

CHARGING A COLD BATTERY PACK
A cold battery pack may be placed directly onto the charger port but charging will not begin until the battery temperature warms to within an acceptable temperature range. When a cold battery pack is placed on the charger, the orange LED will be on and the green LED will be off. When the battery pack warms the charger will automatically begin charging.

LED FUNCTIONS
See Figure 1, page 7.

BATTERY PACK RED LED GREEN LED ACTION

Power On
Without battery pack| ON| OFF| Ready to charge the battery pack.
Testing
Hot battery pack| ON| ON| When the battery pack reaches cooled temperature, the charger begins charge mode.
Cold battery pack| When the battery pack reaches warmed temperature, the charger begins charge mode.
Error
Error| Flashing| Flashing| The battery pack or charger error.
• Try to repeat the conditions a second time by removing and reinstalling the battery pack. If the LED status repeats a second time, try
charging a different battery.
• If a different battery charges normally, dispose of the pack that received the Error (see your battery pack manual for instructions).
• If a different battery also indicates Error, the charger should be replaced.
Charging
Fast charging| OFF| Flashing| The battery is being charged. Batteries charge simultaneously. LED will flash for each battery port in use.
Ready
Battery full| OFF| ON| Charging is complete.

This product has a Three-year Limited Warranty.
For Warranty, details go to www.ryobitools.com

NOTE: MAINTENANCE INFORMATION BEGINS ON PAGE 6
AFTER THE FRENCH AND SPANISH LANGUAGE SECTIONS.
ILLUSTRATIONS START ON PAGE 7.

RYOBI OP409 40 Volt Dual Port Rapid Charger - Figure

A – Battery port C – LED
B – Keyhole hanger D – Charge indicator label

RYOBI OP409 40 Volt Dual Port Rapid Charger - Figure 2 • PARTS AND SERVICE: Prior to requesting service or purchasing replacement parts, please obtain your item, manufacturing, and serial numbers from the product data plate.
ITEM NO.* __MANUFACTURING NO.


SERIAL NO. ___

  • Model/item number on a product may have additional letters at the end. These letters designate manufacturing information and should be provided when calling for service.
    HOW TO OBTAIN REPLACEMENT PARTS: Replacement parts can be purchased online at www.ryobitools.com or by calling 1-800-525-2579. Replacement parts can also be obtained at one of our service centers.
    HOW TO LOCATE A SERVICE CENTER: Service centers can be located online at www.ryobitools.com or by calling 1-800-525-2579.
    HOW TO OBTAIN CUSTOMER OR TECHNICAL SUPPORT: To obtain customer or technical support please contact us at 1-800-525-2579.

RYOBI is a registered trademark of Ryobi Limited and is used pursuant to a license granted by Ryobi Limited.

TECHTRONIC INDUSTRIES POWER EQUIPMENT
P.O. Box 1288, Anderson, SC 29622, USA
1-800-525-2579www.ryobitools.com

References

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