metabo ISA 18 LTX 24 Dust Extractor Instruction Manual
- June 5, 2024
- metabo
Table of Contents
Designed for operating in USA & Canada only.
When this product is used in areas other than the USA & Canada we cannot
guarantee the product quality and performance.
Dust Extractor System for Metabo HPT Cordless Rotary Hammer
SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL
WARNING
IMPROPER OR UNSAFE
use of this power tool can result in death or serious bodily injury! This
manual contains important information about product safety. Please read and
understand this manual BEFORE operating the power tool. Please keep this
manual available for other users and owners before they use the power tool.
This manual should be stored in safe place.
IMPORTANT SAFETY INSTRUCTIONS
Read all of the safety precautions, warnings and operating instructions in the
Instruction Manual before operating or maintaining this power tool. Most
accidents that result from power tool operation and maintenance are caused by
the failure to observe basic safety rules or precautions. An accident can
often be avoided by recognizing a potentially hazardous situation before it
occurs, and by observing appropriate safety procedures. Basic safety
precautions are outlined in the “SAFETY” section of this Instruction Manual
and in the sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are
identified by WARNINGS on the power tool and in this Instruction Manual.
NEVER use this powerful tool in a manner that has not been specifically
recommended by Metabo HPT.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situation that, if ignored,
could result in death or serious injury. CAUTION indicates a potentially
hazardous situation which, if not avoided, may result in minor or moderate
injury, or may cause machine damage.
NOTE emphasizes essential information.
SAFETY
GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
-
Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks that may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. -
Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. 3) -
Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust masks, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and 5) balance at all times. This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. -
Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Propedy-maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. -
Battery tool use and care
a) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
b) Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause bums or a fire.
d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts the eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or bums. -
Service
a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
PRECAUTION
Keep children and infirm persons away. When not in use, tools should be stored out of reach of children and infirm persons.
-WARNING—To reduce the risk of injury, the user must read the instruction
manual.
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contain chemicals known to the State of California to
cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
- Lead from lead-based paints,
- Crystalline silica from bricks and cement and other masonry products, and
- Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
DUST EXTRACTOR SYSTEM SAFETY WARNINGS
- Before using the cordless rotary hammer, be sure to read its instruction manual carefully.
- Do not use the tool for any purposes other than those specified.
- Follow the instruction manual when attaching the dust extractor system to the cordless rotary hammer, and when cleaning the dust extractor system, changing its filter, etc. Use only the accessories and attachments that are specified.
- Use only the accessories and attachments that are specified in this instruction manual and our company’s catalogs.
- Substances such as silica and asbestos are harmful to the human body. Perform anti-dust measures when working with materials that contain such substances.
- Wear safety goggles and a dust mask.
- If any tools or equipment are accidentally dropped or bumped, carefully inspect them to make sure there is no damage, cracks, or deformation. Using tools or equipment with damage, cracks, or deformation may result in injury.
SAVE THESE INSTRUCTIONS AND MAKE THEM AVAILABLE TO OTHER USERS AND OWNERS OF THIS TOOL!
FUNCTIONAL DESCRIPTION.
NOTE The information contained in this Instruction Manual is designed to
assist you in the safe operation and maintenance of the power tool.
NEVER operate, or attempt any maintenance on the tool unless you have
first read and understood all safety instructions contained in this manual.
Some illustrations in this Instruction Manual may show details or attachments
that differ from those on your own power tool.
NAME OF PARTS
OPTIONAL
ACCESSORIES (sold separately)
O Filter Replace the filter bout
once every 100 times the dust extractor system becomes full. Code No. 376779|
0 Dust box
Code No. 376772| 0 Filter set Filter included.
Code No. 376776| 0 Adapter Code No. 376765
---|---|---|---
0 Nozzle seal Replace this part if it becomes cracked or damaged, or if it
loses its
elasticity. Code No. 377175| 0 Brush cap Replace this part if the bristles are
falling out or
becoming shorter from friction. Code No. 370496| 0 Deltagon bit (SDS plus
shank)
| 0 Drill bit (SDS plus shank)
Optional accessories are subject to change without notice.
SPECIFICATIONS
| Model | Dust Extractor System |
|---|---|
| Dust box capacity | 0.16 gal. (0.6 L) |
| Max. stroke | 3-15/16″ (100 mm) |
| Max. hole-drilling depth | 3-11/32″ (85 mm) |
| Diameter of drill | 11164″-25132″ (4.3-20 mm) |
| Max. length of drill (effective length) | 3-15/16′ (100 mm) or shorter |
| Dimensions (W x H x D) | 4-1/16′ x 8-25/32″ x 15-15/32″ |
(103 x 223 x 393 mm)
Weight| 2.4 lbs. (1.1 kg)
ASSEMBLY AND OPERATION
APPLICATIONS
Dust extractor system specialized for drilling concrete, for use with the
following Metabo HPT cordless rotary hammers: DI13628DD / DH36DPE / DI118DPC
NOTE This dust extractor system is only to be used for drilling concrete.
HOW TO USE
- Attaching and removing the dust extractor system
WARNING
• When attaching, removing, or adjusting the dust extractor system, in order to prevent an unlikely accident, be sure to turn off the tool’s switch, and remove the tool’s battery and tool bit. (Fig. 2)
• Make
sure the dust extractor system is fully attached. If not fully attached, the
dust extractor system could come loose and result in injury. (1) Remove cap from tool and store in the adapter **NOTE** To avoid misplacing the removed cap, store it in the adapter’s cap storage area. (Fig. 3) (2) Install the adapter to the product Insert the adapter’s pin into the gear cover’s hole and fasten it with the latch. (Fig. 4)
(3) To install the dust extractor system, insert the dust extractor system’s rail into the adapter’s rail slot and press until a click is heard. (Fig. 5) CAUTION First install the adapter to the tool and then install the dust extractor system. if the adapter is first attached to the dust extractor system, the latch is locked, and the dust extractor system cannot be installed to the tool. Also, doing so can result in damage, drop or injury. (Fig. 6)
(3) Remove the cap from the adapter and attach it to the suction port. (Fig. 9, Fig. 10)
Insert the protruding part of the cap into the groove on the gear-cover side, then press in the entire cap. (Fig. 10)
NOTE When the dust extractor system is not in use, keep the cap attached
to the tool.
Using the tool with the cap removed will decrease work output.
In addition, dust could clog the net and result in malfunction.
The cap has a right side and a wrong side. The cap can only be attached on the
right side.
2. Adjusting the nozzle position
NOTE If the nozzle position adjustment button is pressed to release the
lock while the nozzle is in any position other than fully extended, the nozzle
may pop outward. (1) Press the nozzle position adjustment button and ensure
that the nozzle is in the fully extended position. (Fig. 11) (2) While holding
the tool in a way so that the switch does not get pressed, place the nozzle
against the material to be drilled. (Fig. 11) (3) While pushing the nozzle
adjustment button in the direction of the arrow, press the tool toward the
material, allowing the nozzle position to shorten until it reaches the
position where the drill bit comes into contact with the material. (Fig. 12)
NOTE If the nozzle position is shortened before the nozzle adjustment
button is pressed, the nozzle won’t be locked in position even if the nozzle
adjustment button lock is released.
(4) Release the nozzle adjustment button to lock the position of the nozzle.
(Fig. 13)
3. Adjust the drilling depth
NOTE
- The maximum drilling depth when using the dust extractor system is 85 mm.
- The dust extractor system can be used with drill bits with diameters of 4.3-20 mm and effective lengths of 50-100 mm. If using a drill bit with a diameter of greater than 20 mm, remove the dust extractor system.
Press the depth adjustment button in the direction of the arrow to release the lock, move the nozzle to set the stroke equal to the depth that you want to drill, and release the depth adjustment button to lock the position. (Fig. 14)
When the end of the nozzle and the tip of the drill bit are aligned, the
distance that the nozzle can move is drilling depth. (Fig. 15) 4.
Drilling
NOTE
- The dust extractor system is only to be used when drilling concrete. Do not use it while drilling metal or wood.
- Do not use the dust extractor system with wet concrete or in a wet environment. Doing so may result in a malfunction.
(1) Grasp the nozzle with your hand and pull it back slightly, and align the
tip of the drill bit with the spot to be drilled. (Fig. 16) (2) Release the
nozzle and allow it to make firm contact with the surface of the concrete.
(Fig. 17) NOTE If the nozzle is raised off the surface, the dust
extraction performance declines.
(3) With the end of the nozzle still in firm contact with the (1) Detach the
dust box (Fig. 19) surface of the concrete, and proceed with drilling. (Fig.
18)
5. Emptying the dust
If too much dust is collected in the dust box, the dust extraction performance
declines.
Additionally, if the dust box is full, dust may leak out of the dust extractor
system.
Inspect the dust extractor system regularly, and dispose of the dust before it
becomes full.
WARNING
When emptying the dust, in order to prevent an unlikely accident, be sure
to turn off the tool’s switch and remove the rechargeable battery from the
tool body.
CAUTION Wear a dust mask.
1.Detach the box(Fig.19) (2) Clean out the dust in the cyclone chamber (Fig. 20) (3) Press in the 2 latches on the sides of the filter cove then pull up and remove the filter set. (Fig. 21)
Clean out the dust in the filter chamber (Fig. 22)
In addition, clean off all dust attached to the surface of the filter.
NOTE Do not directly touch the filter with a hard brush or similar tool,
or blast the backside of the filter with compressed air. Also, do not wash the
filter with water. Doing so may scratch the filter and/or shorten its life.
(4) Make sure the filter is positioned correctly. (5) Attach the dust box to
the dust housing. (Fig. 23) NOTE Make sure there is no dust attached to
the latch before fitting the latch. Failure to do so may result in the dust
box falling off during use.
6. Replacing the filter
If the filter inside the dust box becomes clogged, the dust extraction
performance declines. As a guideline, replace the filter after every 100 times
that the dust box becomes full.
WARNING When replacing the filter, in order to prevent an unlikely
accident, be sure to turn off the tool’s switch and remove the battery from
the tool body.
-
Insert a flat-head screwdriver into each of the four catches of the filter cover and remove the cover. (Fig. 24)
-
Remove the filter from the inside and relace it with a new filter. (Fig. 25)
-
Attach the filter cover.
7. Replacing the nozzle seal and brush cap (Fig. 26, 27) As the nozzle seal
and brush cap wear out, the dust extracting performance declines. If the
nozzle seal or brush cap is worn out, replace it with a new one.
WARNING When replacing the nozzle seal or brush cap, in order to prevent
an unlikely accident, be sure to turn off the tool’s switch and remove the
battery from the tool body. Also, remove the tool bit.
(a) Replacing the nozzle seal (Fig. 26)
CAUTION To prevent accidents, make sure to turn the switch off, then disconnect the battery and the drilling tool.
- Remove the nozzle seal as shown in the figure.
- Attach a new nozzle seal. Align the nozzle seal so that its notch fits onto the outer shape of the nozzle.
(b) Replacing the brush cap (Fig. 27)
CAUTION To prevent accidents, make sure to turn the switch off, then disconnect the battery and the drilling tool.
- Use pliers or a similar tool to remove the C-dng and replace the brush cap with a new one.
- Align the groove of the new brush cap with the bump on the nozzle and fit them together.
- Reattach the C-ring in its original position, making sure that it is secure and won’t fall off.
MAINTENANCE AND INSPECTION
WARNING
When performing inspections or maintenance, be sure to extract the system
from the tool body.
- Inspecting the body of the dust extractor system Regularly inspect the places where the various parts of the dust extractor system fit together to make sure there is no rattling or loose parts. If the dust extractor system is used while parts of it are loose, there is a nsk of injury or other accidents. If there is anything abnormal with the dust extractor system, consult the Metabo HPT Authorized Service Center.
- Cleaning on the outside When the power tool is stained, wipe with a soft dry cloth or a cloth moistened with soapy water. Do not use chloric solvents, gasoline or paint thinner, for they melt plastics.
- Replacing the nozzle seal and brush cap As the nozzle seal and brush cap wear out, the dust extracting performance declines. If the nozzle seal or brush cap is worn out, replace it with a new one.
a Replacing the nozzle seal (Fig. 28)
- Remove the nozzle seal as shown in the figure.
- Attach a new nozzle seal. Align the nozzle seal so that its notch fits onto the outer shape of the nozzle.
b Replacing the brush cap (Fig. 29)
1 Use pliers or a similar tool to remove the C-ring, and replace the brush cap with a new one.
2. Align the groove of the new brush cap with the bump on the nozzle and fit them together.
3. Reattach the C-ring in its original position, making sure that it is
secure and won’t fall off.
4. Storage
- Store the power tool in a place in which the temperature is less than 50°C and out of reach of children.
- When storing the dust extractor system, press the nozzle adjustment button to put the nozzle in the fully extended position. If unable to store with the nozzle fully extended, the nozzle can be shortened to about half its size (Fig. 30).
Keeping the nozzle fully contracted inside the dust extractor system may result in its pressing force becoming weaker.
CAUTION To prevent accidents, make sure to turn the switch off, then disconnect the battery and the drilling tool.
- If the nozzle doesn’t return to the fully extended position, pull it outward with your hand. Repeatedly extending and contracting it will help it recover.
CAUTION In the operation and maintenance of power tools, the safety
regulations, and standards prescribed in each country must be observed.
Important notice on the batteries for the Metabo HPT cordless power tools
Please always use one of our designated genuine batteries. We cannot guarantee
the safety and performance of our cordless power tool when used with batteries
other than those designated by us, or when the battery is disassembled and
modified (such as disassembly and replacement of cells or other internal
parts).
NOTE Due to Metabo HPT’s continuing program of research and development,
the specifications herein are subject to change without prior notice.
TROUBLESHOOTING
Use the inspections in the table below if the tool does not operate normally. If this does not remedy the problem, consult your dealer or the metabo HPT Authorized Service Center.
| Symptom | Possible cause | Remedy |
|---|
The dust extraction performance has declined, or dust is leaking out of the
dust extractor system.| The dust box is full.| Empty the dust from the dust
box and clean the dust box.
The filter box is clogged.| Clean the filter.
Or, replace the filter with a new one.
The filter, brush cap, or nozzle seal is cracked, damaged, or wom out.|
Replace it with a new one.
The position of the nozzle won’t lock.| The following incorrect steps were
performed:
® The nozzle was set to the desired position
© The nozzle adjustment button was pressed| Perform the following steps:
® While pressing and holding the
nozzle adjustment button… ® Set the nozzle to the desired
position
© Release the nozzle adjustment button
Please contact KOKI HOLDINGS AMERICA LTD. at 1-800-59-TOOLS (toll-free), or Metabo HPT AUTHORIZED POWER TOOL SERVICE CENTER regarding COLLECTION.
Issued by
Koki Holdings Co., Ltd.
Shinagawa Intercity Tower A, 15-1, Konan 2-chome, Minato-ku, Tokyo
108-6020, Japan
Distributed by
Koki Holdings America Ltd.
1111 Broadway Ave,
Braselton, Georgia, 30517
Koki Holdings America Ltd. Canadian Branch
3405 American Drive, Units 9-10, Mississauga, ON, L4V 1T6
205 Code No. C99535561 F Printed in China
Documents / Resources
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metabo ISA 18 LTX 24 Dust
Extractor
[pdf] Instruction Manual
ISA 18 LTX 24, Dust Extractor, ISA 18 LTX 24 Dust Extractor, Extractor
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