Gude 40011 Diesel Pump Instruction Manual

Gude 40011 Diesel Pump

Thank you for buying the Diesel pump and for the confidence in our assortment expressed therewith.
!!! Please, read carefully this Operation Manual before you put the device into operation!!!

A.V. 2 Reprints, even the partial ones, are subjected to approval. Technical amendments are reserved. Illustrations

Marking

Product safety:

Product conforms to relevant EU standards

Bans:

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General indication for the ban

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No smoking!

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Ban of open fire!

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Do not use the device if it is raining!

Warning:

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**** Warning/Caution

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Warning! Inflammable substances!

Warning! Electric voltage!

Orders:

Read the Operation Manual!

Environment protection:

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Dispose of the waste professionally to prevent the damage to the environment

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Cardboard packing material can be delivered to the collecting centre for recycling

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Defect and/or disposed of electric or electronic devices shall be delivered to corresponding collecting centres

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Packing:

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Protect against damp

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The packing shall be directed upwards

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Interseroh-Recycling

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Technical specifications:

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Connection

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Engine output

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Max. delivered quantity

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Height of delivery

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Pump supply line

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Weight

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Protection type

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Device

Diesel pump
Strong pump for pumping heating oil and oil. Complete with 2 m suction hose, 4 m pressure hose, undervoltage release with emergency switching off, pvc pump nozzle, brass foot valve and brass lifting valve.

Scope of Delivery

• Diesel pump
• pvc pump nozzle
• 2 m suction hose
• 4 m pressure hose
• Brass foot valve
• Brass lifting valve
• 90 degree Elbow Connector
• Original Operating Instructions
• Service International

Desciption of the Device (Fig. I)

A Diesel pump
B pvc pump nozzle
C 2 m suction hose
D 4 m pressure hose
E Brass foot valve
F Brass lifting valve
G On/Off switch with emergency switching off and undervoltage release
H Type label
I Pressure supply line
J Suction supply line
K Bleeding throat
L 90 degree Elbow Connector
M hose connectors
N hose Clamps

Warranty

A warranty period of 12 months applies to commercial use and 24 months apply to private use and commences on the day of purchase of the device.

Warranty applies exclusively to failures due to defective material or workmanship. An original sale slip with indication of date of sale must be presented in case of claiming for the warranty rights.

Warranty does not cover unprofessional use such as device overload, violent use, damage caused by third party or foreign materials, failure to comply with operations and assembly manual, and normal wear and tear.

Important Basic Safety Instructions

Before you start working with the device, read carefully below mentioned safety regulations and Operation Manual.
If you are to deliver the device to other persons, please deliver the Operation Manual together with the device. Save the Operation Manual properly!

Packing: Your device is wrapped in the packing for its protection during the transportation. The packings are raw materials and therefore they can be either re-used or recycled.

Please read carefully Operation Manual and observe the instructions therein. The Operation Manual will help you to be acquainted with the device, with correct use thereof and with safety instructions. Save the instructions for future use.

• Before every use of the device perform visual inspection thereof. Do not use the device if safety equipments are damaged or worn out. Never switch off the safety equipments..

• Use the device exclusively for the purpose given in this Operation Manual.

• You are responsible for the safety on the working place.

• Work only at sufficient visibility.

• Never leave the pump without supervision on the working place. In case of interrupted operation, place the device in a safe place..

• Never use the device when it is raining or in wet or damp environment.

• Protect the device against the damp and rain.

• If the device is in operation, keep it always at a distance off your body!

• Do not switch the device on if it is overturned or not in working position.

• Keep the device out of reach of other persons, especially children and pets.

• After use disconnect the battery and check if the device is not damaged.

• If you do not use the device, place it in a dry place out of reach of the children.

• Use the device only in the manner as described in this Operation Manual.

• The mains voltage shall correspond to the voltage indicated on the data label.

• Check regularly if there are no signs of damage or ageing on the electric cable . Do not use the device if the state of the cable is not perfect..

• If the electric cable is damaged, it must be replaced by the manufacturer or by an electrician so that the hazard may be prevented..

• Use only original spare parts at repairs.

• The repairs may be only performed by an electrician.

• Before putting the device into operation and after any shock check if there are no signs of wear or damage and have the necessary repairs performed.

• Never use spare parts or accessories not approved or recommended by the Manufacturer.

• Disconnect the battery before any inspection, cleaning or works on the machine or if you do not use the device.

• Use the machine only at day light or at sufficient artificial lighting.

• Compare the data about the voltage on the type label with the current voltage source

• Ensure that other objects may not cause shortcut on the device contacts.

• Lay all cables to that any stumble and damage of the cables would be excluded!

• Never pull the plug out of the socket by pulling the electric cable.

• Disconnect the device from the battery
  – before cleaning
  – after every use

• Electric devices are not children toys! Children are not able to estimate danger coming from electric devices. Never allow children to use electric devices.

• Persons not capable to operate the device due to their physical, sensory or mental abilities or persons not trained how to attend the device, shall never use the device.

• If the device or electric cable is visibly damaged, the device must not be put into operation.

• If an electric cable of this device is damaged, it must be replaced by the Manufacturer or by an electrician.

• The repairs on this device may be performed only by an electrician. An unprofessionally performed repair may result in considerable hazard. The same regulations apply for the parts of the accessory.

The Güde GmbH & Co. KG cannot guarantee for the below mentioned damages:

• Damage on the device resulting from mechanical impacts and overvoltage.
• Some changes have been performed on the device
• Use for other purposes than specified in the Operation Manual.
• Observe unconditionally all safety instructions in order to prevent accidents and damages.

Important safety instructions specific for this device

• Never move the pump during the operation!

• The pump and the pressure hose shall be installed principally higher than the tank from which the liquid is taken in! Otherwise a „siphoned effect“ may occur after the tank is sucked up to the bottom and the pump is not working.

• Never pump the food liquids!
  Don’t use bio-diesel.

• Never pump explosive and inflammable liquids, as e.g. petrol!

• Never pump aggressive liquids!

• This pump is designed for oil pumping.

• Never allow the pump to run without liquid! If there is no oil in the pump body, the device may be seriously damaged.

• Avoid permanent operation of the pump with closed discharging opening, it may cause serious damage to the device.

• The device is furnished with overvoltage release, so that the device motor cannot be re-started during power failure.

• The pump shall be emptied if the room temperature is expected to fall under zero.

• The pump shall be discharged and rinsed with water, if possible, if it will not be used for longer period of time.

Important safety instructions for the operation

• Use the pump only with the RCD!
• The life is endangered by electric current shock!
• Never touch naked wires with naked hands.
• If you work on electric equipments, secure that somebody will be nearby who could help you in case of emergency.
• The battery should be near the device and shall be easy to access so that the device may be quickly disconnected from the mains in case of danger.
• Before putting into operation secure that the input cable and the connectors are dry.
• Place the device in a dry place protected against the spraying water.
• Protect the device against the aggressive vapours and salty or damp air.
• The device and the cables shall be protected against rain and humidity.
• Do not lay cables over sharp-edged objects
• Do not lay cables folded.
• Do not pull the cable.
• Lay the cable so that danger of stabling is prevented.
• Lay the cable so that it may not be damaged.
• Secure proper ventilation.
• The distance to all sides of the device shall be at least 20 cm.
• During the operation keep away all objects that may be damaged due to high temperatures.
• Do not use the device in the environment with inflammable gases, e.g. in collecting spaces for boats driven with gasoline or near the vessels containing propane.
• Switch off the device after the end of work.

Important additional safety instruction

• Warning! Private petrol stations shall unconditionally correspond to given regulations.
  Contact your regional authority.

Usage in accordance with the purpose

• This pump is designated for oil pumping.

• Never pump the food liquids!
  Don’t use bio-diesel.

• Never pump explosive and inflammable liquids, as e.g. petrol!

• Never pump aggressive liquids!

• Read unconditionally all safety instructions. This is the only way how to achieve the use of device according to its designation.

This appliance must not be used to perform other works than those for which the appliance has been designed and which are described in the Operating Instructions.

Any other use is conflict with the designation. The manufacturer is not responsible for any indirect damages and injuries. Please be sure to know that our appliances have not been designed to be used for industrial purposes.

Disposal

The disposal instructions are based on icons placed on the appliance or its package. The description of the meanings can be found in the “Marking” section.

Transport package disposal
The package protects the appliance against damage during transport. Packing materials are usually chosen depending on their environmental friendliness and disposal method and can therefore be recycled.
Returning the package to material circulation saves raw materials and reduces waste disposal costs.
Parts of packages (e.g. foils, styropor®) can be dangerous to children. Risk of suffocation!
Keep parts of packages away from children and dispose them as soon as possible.

Behaviour in case of emergency

Provide necessary first aid treatment corresponding to the injury nature and seek qualified medical help as soon as possible. Protect the injured person from other injuries and calm him/her down.
First aid kit must always be available in the place of your work in case of accident in accordance with DIN 13164.
Material taken out of the first aid kit needs to be supplemented right away. If help is needed, please provide the following details:

1. Place of accident
2. Accident nature
3. Number of injured persons
4. Injury type

Requirements on the Operator

The operator shall carefully read the Operation Manual before using the device.

Qualification

No special qualification except for obtaining detailed instructions from a specialist is needed for using the device.

Minimum age

The device may only be operated by persons who reached 16 years. An exception is permitted for younger persons during their vocational education for the purpose of getting the necessary skill under supervision of the instructor.

Training

The device operation requires only corresponding instruction from a specialist, or from the Operation Manual. No special training is necessary.

Technical data

Transportation and storing

The device shall be unconditionally secured against fall or tilting during transportation.
When storing, the device shall be placed in a dry place, out off reach of children and unauthorized persons.
The device shall be thoroughly cleaned after longer being not operated.

Assembly and preparation works

Connecting to the mains (Fig. II)

The Diesel pump is designed for alternating current 230 V~50 Hz. Connect it only into earthed sockets! For connecting of the pump corresponding safety regulations apply.

Lifting valve (Fig. VI/5)
( observe the preceding step 5 in Putting into operation )
Install the lifting valve (Fig.I/f) between the pressure hose and pressure supply line of the pump. Care unconditionally for the direction of oil flow. The arrow on the lifting valve shall point in the direction of the pumping gun.

Installation (Fig. IV)

The pump is an electric equipment to be installed in a protected place, where is not exposed to weather impacts.
The pump shall be installed in a dry place with good ventilation, on even and strong base. The minimum distance from the walls shall be observed, so that the interventions during the use and maintenance may be possible. The electric pump shall be installed as near as possible to the oil to be pumped.

Putting the Diesel pump into operation (Fig. VI)

When putting the Diesel pump into operation observe unconditionally the graphically shown course to be found at the beginning of the Operation Manual (Fig. VI).

Step 1
First tighten the thread at the end of suction hose with tephlone strip, preferentially with hemp, and screw the foot valve into the sealed thread of the suction hose (Fig. I/c).
(Fig. VI/1).

Step 2
Seal the thread on the other end of suction hose also with the tephlone strip, preferential with hemp, and screw this end of the suction hose into the filling hole (Fig. I/j) of the pump.
(Fig. VI/2)

Step 3 ( bleeding)!
First screw the bleeding plug (Fig. I/k) out of the pump (Fig. VI/3).

Step 4 (bleeding)!
Now fill up completely the pump body and suction hose over the discharging hole (Fig. I/i) so that the oil may flow out from the bleeding hole. (Fig. VI/4).

Step 5
Seal the thread of lifting valve (Fig. I/f) with tephlone strip, preferentially with hemp, and screw it into the discharging hole ( Fig. I/i ) of the pump (Fig. VI/5). Now seal the thread of the bleeding plug ( Fig. I/k) with tephlone strip, preferentially with hemp, and screw it again into the corresponding hole.

Step 6
Seal the end of pressure hose with tephlone strip, preferentially with hemp, and screw it into the lifting valve (Fig. I/f) , located at the discharging hole (Fig. VI/6).

Step 7
Seal the end of the pumping gun (Fig. I/b), to which the pressure hose will be connected, with tephlone strip, preferentially with hemp, and connect the pressure hose with pumping gun (Fig. VI/7).

The pump is ready for operation now!

Important:

• The pump is very sensitive on air bubbles in the field of suction. Therefore it is very important to observe carefully the instructions so that useless problems may be prevented.
• The suction height 2 m must not be exceeded.
• The tank shall never be completely sucked off, because then it would be necessary to repeat the whole bleeding procedure.
• The pump must not run against the pressure.
• Check the tightness of hose clips before every putting into operation!
• Tighten perfectly all threaded joints.
• Fill in carefully the pump and suction hose.

1. The pump shall be switched off immediately after pumping!
2. Never leave the pump without supervision during the operation.
3. We do not guarantee consequential damages!

Residual danger and protective measures

Electric residual dangers:

Other hazards:

installation (suitable place of installation, marking the place of installation etc.)

Maintenance and attending of the device

Caution – Life may be endangered by electric shock!
Disconnect the device from the battery before every cleaning and attending. Caution – Danger of damage the device!
Never clean the device under flowing water or in rinsing water. Do not use aggressive cleaning means or hard objects  for cleaning, they may damage the device. Clean occasionally the device with a damp piece of cloth.

The pump does not require a special maintenance. Suction and pressure hoses shall always be free of foreign matters and kept clean.

Before every putting into operation check the correctness of hose clips and pressure hoses.

Tip:
The tank shall never be sucked off completely, otherwise the bleeding procedures will have to be repeated.

Trouble shooting

1. There is no supply
2. Undervoltaghe release is switched off
3. Mechanical sealing (sliding ring sealing) is stuck together

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1. Check the voltage and secure and push the plug in
2. Switched it on
3. Turn freely the motor shaft with big screw driver stuck through the ventilator cover.

The pump runs, but it does not pump the oil.|

1. Air in the pump body.
2. The pump sucks the air in the field of suction.

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1. Bleed it (see „Putting into operation“)
2. Check the tightness of the outlet hose. The outlet hose shall be completely submerged into the liquid and shall not have any strangling places or siphons.
   Observe maximum height of filling.

Heat protection stops the pump due to overheating.|

1. Supply does not correspond to data on the motor label.
2. Foreign matter has blocked the moving wheel.
3. The pump was running more than 15 minutes without liquid or with closed discharging hole.
4. The pump is overloaded

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1. Check the voltage in the mains
2. Take off the suction pipe and remove the foreign matter.
3. Let the pump get cool, then start it again. Check if the mechanical sealing has not been damaged during that time.
4. Plan more breaks

Service

Any technical questions? Complaint? Do you need spare parts or operation manual?
Go to our website www.guede.com and the section Service will help you quickly and without bureaucracy. Please, help us to help you. In order to identify your device in case of complaint, please indicate serial number, order number and year of manufacture. All information is available on the product label. To have all information always at hand, put them down.

Serial number:
Order number:
Year of manufacture:

Phone: +49 (0) 79 04 / 700-360
Fax: +49 (0) 79 04 / 700-51999
E-Mail:support@ts.guede.com

Important information for the customer

Please be sure to know that returning the product in or after the warranty period must be made in the original packaging.

EC-DECLARATION OF CONFORMITY
We, hereby declare the conception and construction of the below mentioned appliances correspond – at the type of construction being launched – to appropriate basic safety and hygienic requirements of EC Directives. In case of any change to the appliance not discussed with us the Declaration expires.

Machine description

Appropriate EU Directives

Harmonised standards used

EN ISO 12100:2010
EN 809:1998+A1:2009
EN 60204-1:2006/AC:2010
EN 60034-1:2004
EN 61000-6-1:2007
EN 61000-6-3:2007
EN 61000-3-2:2006+A2:2009
EN 61000-3-3:2008

GÜDE GmbH & Co. KG
Birkichstrasse 6 74549 Wolpertshausen Deutschland

Technical documentation

Managing Director

Wolpertshausen, 12.12.2013

GÜDE GmbH & Co. KG
Birkichstrasse 6 74549 Wolpertshausen Deutschland
Tel.: +49-(0)7904/700-0
Fax.: +49-(0)7904/700-250
eMail:info@guede.com

References

• Güde | Maschinen & Werkzeuge für den Hand- & Heimwerker
• wolkdirekt: Schilder und Betriebsausstattung Online-Shop

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