Jandy H0754600 TruDose Chemical Controller User Guide

: June 5, 2024
: Jandy

Table of Contents

MAINTENANCE
SETTINGS GUIDE
CONTROLLER ADJUSTMENTS
TOOLS NEEDED
SYSTEM COMPONENTS
INSTALLATION
Support
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

Jandy H0754600 TruDose Chemical Controller User Guide

WARNING

This device is for use with single-body swimming pool applications only. Not for use with dual-body pool and spa applications, or stand-alone spas. Use of this product with dual-body pool and spa applications or stand-alone spas may cause severe injury, property damage, and void the warranty.

To prevent risk of electrical shock which can result in severe injury or death, ENSURE that the controller is OFF and power to the controller is disconnected before proceeding with installation. To reduce the risk of electric shock, fire or injury, service should only be attempted by a qualified pool service professional.

FOR YOUR SAFETY This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exist, the maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. Improper installation and/ or operation may void the warranty. Improper installation and/or operation can create unwanted electrical hazard which can cause serious injury, property damage, or death. DO NOT MODIFY THIS EQUIPMENT.

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. CAN ICES-003(B) / NMB-003 (B).

MAINTENANCE

Sensor Cleaning

Close flow cell valves in order to isolate it.
Loosen nut and remove sensor from flow cell.
Brush sensor tip for 1 minute.
50 ml (2 oz) tap water + 1 mL (10 drops) muriatic acid, then soak for 2 minutes.
Rinse with clean water for 1 minute. Shake off excess water.
Reinsert sensor and hand- tighten the nut. Then connect sensor to controller, matching the sensors and labels colors (Blue = pH and red = ORP).

Check pH and ORP Sensors every 6 months

Check pH and ORP Sensors

pH:
Add muriatic acid or vinegar and check for low reading.

Place sensor in solution 7.5 pH or higher to verify reading is increasing.

ORP:
Place clean sensor tip into tap water = 200 – 400 mV reading. Add Dichlor or Trichlor = 750 – 800 mV.
NOTE: High pH sanitizer instead of Dichlor/Trichlor = 650 – 750 mV reading.

Tubing Replacement

Remove power to unit by unplugging power supply and flush line before servicing. AVOID CONTACT WITH EXPELLED LIQUID

WARNING

Personal Protective Equipment required.
Symbols

Unlock Cover Latch
Slide Cover Up and Off
Remove and Replace Tubing

*Reverse step to install new tubing and secure cover.

SETTINGS GUIDE

AUTO
Normal – full operation and monitoring of pH and ORP, no pushbuttons available.

pH

FLOW:
Flow switch pre-wired to controller. NOTE: Required to prevent dosing when no circulation fl ow. Require installation of inline Filter on intake tubing for proper operation of fl ow switch.

FACTORY DEFAULTS:
Place in Standby mode. Press and hold both SET LEVEL and pH CAL buttons, then press MODE. pH and ORP displays “Ld” and in test mode. Full operation: Press MODE to turn OFF and press MODE to turn on TruDose controller.

SHUT DOWN:
Press and hold MODE for 2 seconds until pH and ORP displays “OFF”. Green Flow LED is lit while water is flowing through fl ow cell.

BEFORE YOU START
This Quick Start Guide contains essential installation and start up instructions. Read the complete manuals and all safety warnings accompanying this system before commencing installation.

CONTROLLER ADJUSTMENTS

pH LEDs

Electrical Connections

TOOLS NEEDED

Safety Googles
Acid Resistant Gloves
Cordless Drill
1/4 NPT Tap (included)
7/16” Drill Bit
Masonry Drill Bit
Masonry Anchors/ Fasteners
13/16” Channel Lock Pliers
Watertight Outlet Cover
5 Gallon Acid Resistant Tank

Read the complete manuals and all safety warnings accompanying this system before commencing installation.

SYSTEM COMPONENTS

TruDose Controller
pH and ORP Sensors
Flow Cell
Inline Filter
Compression Fittings
3/8” Tubing
1/4” Tubing
1/4” Connecting Nuts
1/4” Ferrules
Injection Valve
1/4” Weighted Suction Line Strainer
Power Supply Transformer

INSTALLATION

Mechanical

Plug controller into an outdoor-rated GFCI-protected electrical outlet with weather cover (see Note*).
Install mounted TruDose controller.
Install pH and ORP sensors in the fl ow cell and connect the BNC connectors to the TruDose controller.
Install inline Filter on tubing from return line to fl ow cell.
Install 3/8” tubing to suction line from fl ow cell.
Install 1/4” suction line tubing from acid tank to chemical pump (muriatic acid 4:1 dilution).
Install injection check valve on tubing from chemical pump to return line.

Electrical

Jumper ORP (J14 / J17) on POS2| When TruDose is supplying 24 VDC| When TruDose is supplying 0 VDC
---|---|---
Chlorination| ON| OFF
Display on APUREM and TRUCLEAR XL| 0-100%| EC “external control”
Jumper| Type/System PCB / Type| Action
---|---|---
J14| ORP jumper on AquaPure| Move to Position 2
J15| ORP connector on AquaPure| Insert 24 VDC cable here
J16| ORP connector on TruClear XL| Insert 24 VDC cable here
J17| ORP jumper on TruClear XL| Move to Position 2

Chemical Pump Connection

1

| Suction Line to Pump Head (see Figure 3a – step F, Figure 3c)
---|---
2|

Weight to Suction Line (see Figure 3a – step F, Figure 3c)

3

|

Pump Head Discharge Line to Injection Point (see Figure 3a – step G, Figure 3c)

Only power with the provided power supply. Install power supply and controller at least 5 feet (3 meters for Canada) away from the inside edge of the pool and/or spa.
Inductions

NOTE
Mount power supply transformer 1ft (30 cm) above ground surface

APUREM

ORP Connector J15 R0474300

Remove ORP Jumper J14
Connect ORP connector from TruDose
Shift up (jumper)

TruClear® XL

Push TruDose Cable through
Remove Connector from pre-installed 24VDC Cable
Shift down
24VDC Cable from TruDose Controller

Support

©2022 Zodiac Pool Systems LLC
All rights reserved. ZODIAC® is a registered trademark of Zodiac International, S.A.S.U. used under license. All other trademarks referenced herein are the property of their respective owners.

Zodiac Pool Systems LLC
2882 Whiptail Loop # 100, Carlsbad, CA 92010
1.800.822.7933 | Jandy.com

Zodiac Pool Systems Canada, Inc.
3365 Mainway, Unit 2 Burlington, ON L7M 1A6
1-888-647-4004 | Jandy.ca