G21 Grill Arizona BBQ Instruction Manual

June 3, 2024
G21

Grill Arizona BBQ

G21 Grill Arizona BBQ ASSEMBLY AND OPERATION INSTRUCTIONS
Model: Arizona BBQ

USE ONLY THE HOSE AND HOSE CONNECTOR PROVIDED! IF A REPLACEMENT IS IF NECESSARY, PLEASE CONTACT EITHER OUR CUSTOMER SERVICE DEPARTMENT OR YOUR LOCAL DEALER. THE USE OF UNAUTHORISED PARTS CAN BE DANGEROUS. G21 Grill Arizona
BBQ - ig

FOR OUTDOOR USE ONLY PLEASE READ THE INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY RETAIN THIS MANUAL FOR FUTURE REFERENCE
WARNING
Hazardous fire or explosion may result if instructions are not followed.
It is the consumer’s responsibility to see that the barbecue is properly assembled, installed, and taken care of. Failure to follow instructions in this manual could result in bodily injury and/or property damage.
For your safety, if you smell gas:

  1. Turn off the gas supply at the bottle.
  2. Extinguish all naked flames; do not operate any electrical appliances.
  3. Ventilate the area.
  4. Check for leaks as detailed in this manual.
  5. If the odor persists, contact your dealer or gas supplier immediately.

Safety precautions:

  1. Perform an impermeability check after each tank refill.
  2. Never perform an impermeability check with a match or open flame.
  3. Do not store gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  4. Any LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

Assembly:
WARNING : Whilst every effort has been made in the manufacture of your barbecue to remove any sharp edge, you should handle all components with care to avoid accidental injury.
Tools required: Either a crosshead screwdriver or flat-bladed screwdriver and either a spanner (we have supplied a multifunction spanner) or a pair of pliers. Assembly:
Please read all instructions thoroughly before proceeding. Find a large, clean area to assemble your barbecue. Please refer to the parts list and assembly diagram as necessary.  assembly of the barbecue involves many large components, it is advisable to have two people assemble the unit.
NOTICE: Rip off all the plastic protection before assembling!
WARNING: Do not move the appliance during use.
Turn off the gas supply at the gas cylinder when the appliance is not in use.
Do not modify the appliance.
The minimum distance from the sides and back of the unit to the combustible construction is 3 m from the side and 3 m from the back.
The English version of the manual is an exact translation of the original manufacturer‘s instructions.
Images used in this manual are for illustrational purposes only and may differ from the actual product.

Technical Information:

BRAND: G21
APPLIANCE CODE: Arizona BBQ – grill
THERMAL POWER 16 kW (1142 g/h) The grill burner is dimensioned to 4 kW and

the side grill burner is dimensioned to 4 kW. The appliance is also fitted with a rear burner rated at 4,0 kW (286g/h).  This burner must not be used at the same time as the grill burners.| 4 kW (286 g/h) The grill burner is dimensioned to
4 kW
GAS CATEGORY:| 13+(28-30/37)| 13B/P(30)
---|---|---
GAS TYPES:| Butane| Propane| Butane/Propane mixture
GAS PRESSURE:| 28 – 30 bar| 37 mbar| 30 mbar
INJECTION JET SIZE:| Grill: 0.95 mm Side: 0.95 mm 0359/17 ****0359/17
IDENTIFICATION CODE:| 0359BT887
ONLY FOR USE OUTDOORS AND IN WELL-VENTILATED AREAS.
WARNING: ACCESSIBLE PARTS OF THE GRILL CAN BE VERY HOT. KEEP OUT OF REACH OF CHILDREN.
DO NOT MOVE THE APPLIANCE DURING USE.
TURN OFF THE GAS SUPPLY AT THE GAS CYLINDER AFTER USE.
DO NOT MODIFY THE APPLIANCE.
THIS APPLIANCE MUST BE KEPT AWAY FROM FLAMMABLE MATERIALS DURING USE.
READ THE INSTRUCTION MANUAL BEFORE USING THE APPLIANCE.
IN ADDITION, A LOGO OR WARNING SHALL BE USED TO FORBID GAS CYLINDERS IN PLACES OF THE APPLIANCE NOT INTENDED TO RECEIVE GAS CYLINDERS IF ANY.

Note:
The diameter dimension of the pan used for the side burner must be between 140-240 mm. Digits on the injector indicate its size, For example, ”0.85” on the injector means the injector size is ”0.85mm”.

WARNING INFORMATION

G21 Grill Arizona BBQ - WARNING INFORMATION

Important:

  • Read the following instructions carefully and be sure your barbecue is properly installed, assembled, and cared for. Not following these instructions may result in serious injury and/or property damage.
  • If you have any questions concerning assembly or operation, contact your dealer or LPG Gas Company.
  • Prior to use please make sure the appliance and cylinder are placed on the flat-level ground.
  • Never light the GRILL OR REAR BURNERS with the HOOD in the closed position.
  • Never light the SIDE BURNER with the lid in the closed position.
  • Your barbecue can be used with gas cylinders with a maximum weight 15 kg.

G21 Grill Arizona BBQ - WARNING INFORMATION 1

NOTE FOR CONSUMER: Retain for future Reference
Connecting the gas cylinder to the grill

This appliance is only suitable for use with low-pressure butane or propane gas or LPG mixtures, fitted with the appropriate low-pressure regulator via a flexible hose. The hose should be secured to the regulator and the appliance with hose clips. For barbecue which is set to I3B/P(30), I3+(2830/37) use a regulator which operates butane gas at 30 mbar and propane gas at 37 bar. For I3B/P(50), a regulator operates the butane and propane gas mixture at 50bar. Ensure the regulator was certified by standard EN16129. Never store gas cylinders inside the grill.

Regulator and Hose
Use only regulators and hoses approved for LP Gas at the above pressures. The life expectancy of the regulator is estimated as 2 years. It is recommended that the regulator is changed within 2 years of the date of manufacture. The use of the wrong regulator or hose is unsafe; always check that you have the correct items before operating the barbecue. The hose used must conform to the relevant standard for the country of use. The length of the hose must be 1.5 meters (maximum). The worn or damaged hose must be replaced. Ensure that the hose is not obstructed, kinked, or in contact with any part of the barbecue other than at its connection.
Storage of Appliance
Storage of an appliance indoors is only permissible if the cylinder is disconnected and removed from the appliance. When the appliance is not to be used for a period of time it should be stored in its original packaging and stored in a dry dust-free area.
Gas Cylinder
The gas cylinder should not be dropped or handled roughly! Always keep the cylinder in an upright position. during operation. Make sure the cylinder is from any source of flame before you change the cylinder. If the appliance is not in use, the cylinder must be disconnected. Replace the protective cap on the cylinder after disconnecting the cylinder from the appliance. The gas cylinder must be sited outside the body of the appliance.
Cylinders must be stored outdoors in an upright position and out of the reach of children. The cylinder must never be stored where temperatures can reach over 50°C. Do not store the cylinder near flames, pilot lights, or other sources of ignition. DO NOT SMOKE.
This barbecue is designed for use outdoors, away from any flammable materials. It is important that there are no overhead obstructions and that there is a minimum distance of 3 m from the side or rear of the appliance. It is important that the ventilation openings of the appliance are not obstructed. The barbecue must be used on a level, stable surface. The appliance should be protected from direct draughts and shall be positioned or protected against direct penetration by any trickling water (e.g. rain). Parts sealed by the manufacturer or his agent must not be altered by the user. No modifications should be made to any part of this barbecue and repairs and maintenance should only be carried
out by a registered service engineer. Since this barbecue has no restriction on the Emission of unburned gas, this barbecue must be installed and/or used outdoors or in an amply ventilated area.

G21 Grill Arizona BBQ - WARNING INFORMATION 2

BEFORE USE CHECK FOR LEAKS.
NEVER CHECK FOR LEAKS WITH A NAKED FLAME, ALWAYS USE A SOAPY WATER SOLUTION.

  • To check for leaks
  • Make 2-3 fluid ounces of the leak-detecting solution by mixing one part washing-up liquid with 3 parts water.
  • Ensure the control valve is “OFF”.
  • Connect the regulator to the cylinder and the ON/OFF valve to the burner, and ensure the connections are secured then turn ON the gas.
  • Brush the soapy solution onto the hose and all joints. If bubbles appear you have a leak, which must be rectified before use.
  • Retest after fixing the fault.
  • Turn OFF the gas at the cylinder after testing.
  • If leakage is detected and cannot be rectified. Do not attempt to cure leakage but contact your gas dealer.

Lighting Instructions

  1. Open the hood of the barbecue before attempting to light the burners.

  2. Turn all the control knobs clockwise to “OFF” position.

  3. Connect the regulator to the gas bottle. Turn the gas supply “ON” at the regulator. Check with
    the use of soapy water for any gas leakage between the bottle and the regulator.

  4. Push down the front left control knob and keep pressing whilst turning anti-clockwise to the “HIGH” position (a clicking sound is heard), will light the left-hand burner. Observe if the burner has lit. If not repeat this process.

  5. If the burner has not lit after retrying wait 5 minutes and repeat step 4.

  6. Adjust the heat by turning the knob to the High/Low position.

  7. If the burner does not light. Light the appliance with a match using the lighting hole in the side
    of the appliance. Consult your gas dealer to rectify the ignition.

  8. To light the remaining burners in sequence from left to right, repeat step 4 above. The cross-lighting channel between the burners will light the burner adjacent to it. Never attempt to light other burners except for the left-hand burner first.

  9. To turn the barbecue ‘OFF’ turn the cylinder valve or regulator switch to the ‘OFF’ position and then turn the control knob on the appliance clockwise to the ‘OFF’ position.

Lighting Instructions (Side burner)

  1. Open the lid of the side burner.
  2. Push down the side burner control knob and keep pressing whilst turning anti-clockwise to the “HIGH” position (a clicking sound is heard), this will light the side burner. Observe if the burner has lit. If not, repeat this process.
  3. If the burner has not lit after retrying wait 5 minutes and repeat step 2.
  4. Adjust the heat by turning the knob to the High/Low position.
  5. If the burner does not light. Light the appliance with a match using a long match or taper. Consult your gas dealer to rectify the ignition.
  6. To turn the side burner ‘OFF’, turn the control knob clockwise to the ‘OFF’ position. If you wish to turn the complete barbecue ‘OFF’ turn the cylinder valve or regulator switch to the ‘OFF’ position and then turn the control knob on the appliance clockwise to the ‘OFF’ position.

Lighting instructions (Rear burner)

  1. Open the hood of the barbecue.
  2. Push down the rear burner control knob and turn it anti-clockwise to the ‘‘Ful rate‘‘ position, this will light the rear burner. Observe if the burner has lit. If not repeat this process.
  3. If the burner has not lit after retrying wait 5 minutes and repeat step 2.
  4.  Adjust the heat by turning the knob to the „high‘‘ / „low‘‘ position.
  5. If the burner does not light, light the appliance with a match using a long match or taper. Consult your gas dealer to rectify the ignition.
  6. To turn the rear burner ‘‘OFF‘‘ turn the control knob clockwise to the ‘‘OFF‘‘ position. If you wish to turn the complete barbecue ‘‘OFF‘‘ turn the gas supply or regulator switch to the ‘‘OFF‘‘ position and then turn the control knob on the appliance clockwise to the ‘‘OFF‘‘ position.

IMPORTANT WARNING:
Do not use a rotisserie burner when the main burners are in use.
WARNING: If the burner fails to ignite, turn the control knob off (clockwise) and also turn the cylinder valve off. Wait five minutes before attempting to relight with the ignition sequence. Before cooking for the first time, operate the barbecue for about 15 minutes with the lid closed and the gas turned on LOW. This will “heat clean” the internal parts and dissipate odor from the painted finish.
Clean your barbecue after each USE. DO NOT use abrasive or flammable cleaners, as it will damage the parts of the product and may start a fire. Clean in warm soapy water.
WARNING: Accessible parts may be very hot. Keep young children away from the hot appliance at all times (even while cooling down!). It is recommended to use protective gloves (eg oven gloves) when handling particularly hot components.

Cleaning and maintenance

CAUTION: All cleaning and maintenance should be carried out when the barbecue is cold and with the fuel supply turned OFF at the gas cylinder.
Cleaning
“Burning off” the barbecue after every use (for approx 15 minutes) will keep excessive food residue to a minimum.
Outer surface
Use mild detergent or baking soda and hot water solution. Non-abrasive scouring powder can be used on stubborn stains, then rinse with water.
Interior of barbecue bottom
Remove residue using a brush, scraper, and/or cleaning pad then wash with a soapy water solution.
Rinse with water and allow to dry.
Wooden surface
Wash with a soft cloth and a hot soapy water solution. Rinse with water. Do not use abrasive cleaners, degreasers or a concentrated barbecue cleaner on wooden parts.
Cooking grid
Use a mild soapy water solution. Non-abrasive scouring powder can be used on stubborn stains then rinse with water.
Burner cleaning

  • Turn the gas OFF at the control knob and disconnect the cylinder.
  • Remove grate.
  • Clean the burner with a soft brush or blow clean with compressed air and wipe with a cloth.
  • Clean any clogged ports with a pipe cleaner or stiff wire (such as an opened paper clip).
  • Inspect the burner for any damage (cracks or holes). If damage is found, replace it with a new burner.
    Reinstall the burner, and check to ensure that the Gas valve orifices are correctly positioned and secured inside the burner inlet (venturi).

Service
Your gas barbecue should be serviced annually by a competent registered person.

Troubleshooting

PROBLEM POSSIBLE CAUSE SOLUTION
The burner does not ignite using the ignition system 1. LP gas cylinder is

empty
2. Faulty regulator
3. Obstructions in the burner
4. Obstructions in gas jets or gas hose
5. Electrode wire loose or disconnected- ted on electrode or ignition unit
6. Electrode or wire is damaged faulty pushbutton igniter| 1. Replace with a full cylinder
2. have the regulator checked or replace
3. Clean burner
4. Clean jets and gas hose 5.Reconnect wire
6. Change electrode and wire change igniter
The burner can- not be ignited even with the
use of matches| 1. LG gas cylinder is empty
2. Faulty regulator
3. Obstructions in the burner
4. Obstructions in gas jets or gas hose| 1. Replace with a full cylinder
2. Have the regulator checked or replace
3. Clean burner
4. Clean jets and gas hose
Low flame or flashback (fire in burner tube-a
hissing or roaring noise may be heard)| 1. LP gas cylinder is too small
2. Obstructions in burner
3. Obstructions in gas jets or gas hose
4. Windy conditions| 1. Use a larger cylinder
2. Clean the burner
3. Clean jets and gas hose
4. Use BBO in a more sheltered place

CARE AND PROTECTION OF STAINLESS STEEL SURFAC ES
Your BBQ features Stainless Steel components, using moderate grade Stainless steel. All Stainless Steel grades require a level of care and protection to retain their appearance. Stainless Steels are not immune to corrosion and neither are they maintenance-free, contrary to popular public perception. Even the highest marine grades of Stainless Steel require frequent cleaning with fresh water to avoid oxidation and other corrosive issues. After assembly, we recommend that owners apply a thin layer of Olive Oil with a clean rag, to all exposed Stainless Steel areas. This should then be polished in and buffed off with another clean rag to a non-oily finish. This process will aid protection against dirt and other corrosive contaminants, by providing a temporary food- safe shield. The Olive Oil layer also makes later polishing and removal of fingerprints easier. This process should be repeated frequently when cleaning your grill. You may have bought a protective cover for your BBQ. It is recommended that a BBQ cover should be used at all times when the BBQ is not in use to protect your investment. However, it is vital to understand that unless the BBQ is cool, clean, and dry when the cover is fitted, the use of a cover can in fact be detrimental. A cover placed on a warm, wet or unclean BBQ (or any mix of these factors) can in fact be a very effective corrosion breeder! For this reason, the BBQ should always be cool, cleaned of any surface contaminants or dirt, and thoroughly dry before a protective cover is fitted. This is especially important before a BBQ is stored for any length of time i.e. if the BBQ doesn’t get frequent use, or when the BBQ is stored away over winter months. In order to maintain the quality of the finish of your Stainless Steel BBQ, the owner must be vigilant with care and maintenance according to this advice. Look after your investment carefully and it will serve you well for many years to come.

Parts list

A
Grill

G21 Grill Arizona BBQ - WARNING INFORMATION 5

A1 Cooking rack 1 A6 Side table shell-left back 1
A2A Hot plate 1 A7 Grill body assembly(with rear burner) 1
A2B Gril plate 1 A8 Side table shell-right front 1
A3 Flame tamer 4 A9 Right side table shell assembly 1
A4 Side table shell-left front 1 A10 Side table shell-right back 1
A5 Left side table shell assembly 1 A11 Drip tray 1
A12 Trolley left side assembly 1 A17 Trolley rear panel 1
A13 Trolley bracket-front 1 A18 Trolley right side assembly 1
A14 Left door assembly 1 A19 Trolley bottom shelf 1
A15 Door handle 2 A20 Castor 3” 2
A16 Right door assembly 1 A21 Castor 3” 2

B
Hotplate
G21 Grill Arizona BBQ - WARNING INFORMATION 6

B1 Grill assembly 1 B7 Door handle 1
B2 Burner gate 1 B8 Door assembly 1
B3 Trolley bracket front 1 B9 Trolley bottom shelf assembly 1
B4 Trolley left side assembly 1 B10 Castor 3” 2
B5 Trolley rear panel 1 B11 Castor 3” 2
B6 Trolley right side assembly 1
C1 Chop board 1 C7 Drain hose 1
C2 Tap with nut 1 C8 Water tube 1
C3 Lavabo assembly 1 C9 Trolley rear panel 1
C4 Trolley left side assembly 1 C10 Trolley right side assembly 1
C5 Trolley bracket front 1 C11 Door handle 1
C6 Drain assembly 1 C12 Door assembly 1
C13 Trolley bottom shelf assembly 1 C15 Castor 3” 2
C14 Castor 3” 2

C
Sink

G21 Grill Arizona BBQ - WARNING INFORMATION 7 Hard Wares List

| A| B| C
---|---|---|---
A| ST4.2×10| 8| 0| 0
B| M5×12| 4| 4| 4
C| M5×50| 4| 4| 4
D| M6×12| 34| 20| 20
E| M6×50| 4| 4| 4
F| M6×95| 0| 4| 4
G| M6| 16| 4| 4

Assembly
A
Grill

G21 Grill Arizona BBQ - Assembly| G21 Grill
Arizona BBQ - Assembly 1
---|---

B
Hotplate

G21 Grill Arizona BBQ - Assembly 2

C
Sink

G21 Grill Arizona BBQ - Assembly 3G21 Grill
Arizona BBQ - Assembly 4

C6|
---|---
1| Drain cover
2| M5 x 18
3| Drain funnel
4| Drain base

G21 Grill Arizona BBQ - Assembly 5Untighten the screws (both side), keep 6mm gad, as shown.

G21 Grill Arizona BBQ - Assembly 6

Hang the side table on the pre-fixed screws, then tighten the screws with a screwdriver.

G21 Grill Arizona BBQ - Assembly 7

Remove those 8 M6x50 screws and 8 M6 nuts from the trolley rear panel of the Grill, from the trolley rear panel of the Hotplate, and from the trolley rear panel of the Sink and replace them with 8 longer M6x95 screws and 8 M6 nuts.

G21 Grill Arizona BBQ - Assembly 8

1 Valve Hotplate
2 Valve Grill
3 Regulator
4 Single hose

Accessories

Motor kit

G21 Grill Arizona BBQ - Motor kit

1 Motor 1
2 Motor mounting bracket 1
3 Rotisserie bracket 1
4 M6 nut 4
5 M6X12 screw 4

G21 Grill Arizona BBQ - Motor kit 1

Rotisserie shaft kit

G21 Grill Arizona BBQ - Kit 2

6 Meat prong 2
7 Lock ring 1
8 Rolling ring 1
9 Rotisserie shaft tail 1
10 Handle 1
11 Rotisserie needle 1

G21 Grill Arizona BBQ - Assembly 10

0359/17

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