Clarke PM1600 1600W Paddle Mixers Instruction Manual

June 4, 2024
Clarke

Clarke logo Clarke PM1600 1600W Paddle Mixers1200/1600W PADDLE MIXERS
MODEL NO: PM1200 & PM1600
PART NO: 6479560 6479565
OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
GC10/23

INTRODUCTION

Thank you for purchasing this CLARKE Paddle Mixer.
Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.

SPECIFICATIONS

| PM 1200| PM1600
---|---|---
Product Dimensions (L x W x H)| 840 X 330 X 195 mm| 880 x 330 x 195mm
Weight| 4.45 kg| 5.2 kg
Chuck connection| M14 female thread
Paddle length| 590mm (fitted)
IP Rating| IPXO
Rated Voltage / Frequency| 230 V / 50 Hz
Input Wattage| 1200 W| 1600 W
Input Ampere (typical load)| 4.45 A| 7.4 A
Rated No Load Spindle Speed| 0-750 rpm (variable)| 0-600/ 0-900 rpm
Duty Cycle Classification| 51 (continuous)
Sound pressure| 92 dB (A)
Sound Power Measured (Lwa dB)| 100 dB (A)
Guaranteed sound power level| 103 dB (A)
Uncertainty factor| 3.0 dB
Vibration (handle)| 3.157 m/s2
Uncertainty factor| 1.5 m/s2

GENERAL SAFETY PROCEDURES

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.
WORK ENVIRONMENT

  1. Keep the work area clean, tidy and well lit. Cluttered and dark areas invite accidents
  2. DO NOT operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
  3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

PERSONAL SAFETY

  1. Stay alert, watch what you are doing and use common sense when operating a power tool. DO NOT use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in personal injury.
  2. Avoid accidental starting. Ensure the switch is in the off position before plugging in. Plugging in power tools that have the switch on invites accidents.
  3. DO NOT overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  4. Dress properly. DO NOT wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
  5. Gloves, manufactured to the current UK & European safety standards should be worn.
  6. Eye protection manufactured to the current UK & European safety standards should be worn when operating rotating equipment. Eye protection must provide protection from flying particles from the front and the side.

GENERAL USE AND CARE OF POWER TOOLS

  1. ALWAYS check for any damage or condition that could affect the machine’s operation. Any damaged part should be properly repaired.
  2. NEVER use the mixer if it is defective or operating abnormally.
  3. NEVER abuse the mains power cable. Never yank the cable to disconnect it from the socket. Keep the cable away from sharp edges/hot surfaces.
  4. NEVER carry out any alterations or modifications to this product.
  5. NEVER wipe the machine clean with solvents. Wipe plastic parts with a soft cloth, slightly dampened with soapy water.
  6. NEVER attempt any repairs yourself. If you have a problem with this product contact your local CLARKE dealer.
  7. DO NOT use the machine for any purpose than that described in this manual.
  8. ALWAYS maintain the machine with care. Keep it clean for the best and safest performance.
  9. DO NOT force a power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate which it was designed.
  10. DO NOT use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  11. Store idle tools out of the reach of children and DO NOT allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  12. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  13. Use the power tool and accessories in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations  different from intended could result in a hazardous situation.

ELECTRICAL SAFETY

  1. Power tool plugs must match the outlet. NEVER modify the plug in any way. DO NOT use adapter plugs with earthed (grounded) power tools. Correct plugs and matching outlets will reduce the risk of electric shock.
  2. DO NOT abuse the cable. NEVER use it for carrying, pulling or unplugging the power tool. Keep the cable away from heat, oil, sharp edges or moving parts. Damaged or entangled cables increase the risk of electric shock.
  3. DO NOT expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. If operating the power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
  4. When operating a power tool outdoors, use an extension cable suitable for outdoor use. Use of a cable suitable for outdoor use reduces the risk of electric shock.

ADDITIONAL PRECAUTIONS FOR PAINT MIXERS

  1. NEVER use third party mixing attachments. Replacement parts can be obtained from you CLARKE dealer.

Please keep these instructions in a safe place for future reference.

SAFETY SYMBOLS

The meanings of the markings and symbols on the product are shown below

| Read this manual before use and keep in a safe place for future reference
---|---
| Wear ear protection when using this product
| Wear eye protection when using this product
| Wear protective clothing

ENVIRONMENTAL PROTECTION

Do not dispose of this product with general household waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of according to the laws governing Waste Electrical and Electronic Equipment.
Through the purchase of this product, the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment, recycling & recovery and environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general household waste. It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal facility.

ELECTRICAL CONNECTIONS

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS FULLY BEFORE CONNECTING THE MACHINE TO THE MAINS SUPPLY.
This product is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug, for connection to a standard, domestic electrical supply. Should the plug need changing, make sure that a plug of identical specification is used.
WARNING: THE WIRES IN THE CABLE ARE COLOURED AS FOLLOWS: BLUE = NEUTRAL BROWN = LIVE
If the colours of the wires in the power cable do not correspond with the markings on the terminals of your plug, proceed as follows.Clarke PM1600
1600W Paddle Mixers - overview

  • Connect the blue wire to the terminal which is marked N.
  • Connect the brown wire to the terminal which is marked L.

We recommend that this machine is connected to the mains supply via a Residual Current Device (RCD)
If in doubt, consult a qualified electrician. DO NOT attempt any repairs yourself
IconThis symbol indicates that this is a Class II product, and does not require an earth connection.
CABLE EXTENSIONS
Always use an approved cable extension suitable for the power rating of this tool (see specifications), the conductor size should also be at least the same size as that on the machine, or larger. When using a cable reel, always unwind the cable completely

OVERVIEW

Clarke PM1600 1600W Paddle Mixers - OVERVIEW 1

No Description
1 Carbon brush cover
2 Replacement carbon brushes
3 Tool holder
4  Safety trigger
5 Dual Speed control (PM1600 only)
6 Mixing paddle
7 Drive shaft
8 Spanners

The items above are supplied loose in the carton. If any are missing or damaged please contact the CLARKE dealer where you purchased the product.

BEFORE USE

WARNING: BEFORE REMOVING, OR INSTALLING THE MIXING BLADE, MAKE SURE THAT THE MAINS PLUG HAS BEEN REMOVED FROM THE MAINS POWER SUPPLY.
FITTING THE MIXING BLADE

  1. Screw the mixing blade shaft into the tool holder.
  2. Use the two spanners supplied to tighten the mixing blade locking nut as shown.
  3. Screw the mixing paddle to the other end of the drive shaft and tighten with the spanners.

SWITCHING ON AND OFF

  1. Ensure the mixing container is securely positioned on the floor.

  2. Dip the mixing paddle into the substance to be mixed.

  3. Set the speed control to low speed

  4. Always hold the mixer with both hands.

  5. Press and hold the safety trigger interlock button, then squeeze the trigger switch. Gradually increase  the mixing speed to the desired maximum speed (sothat thesubstance will not splash around and the motor will not be overloaded).
    WARNING: THE MIXING BLADE WILL CONTINUE TO RUN FOR A SHORT PERIOD AFTER THE TRIGGER SWITCH HAS BEEN RELEASED. WAIT FOR IT TO STOP BEFORE REMOVING THE MIXING BLADE FROM THE MATERIAL BEING MIXED.

  6. To stop, release the trigger switch before removing from the substance being mixed.

  7. Disconnect the power supply and clean off the mixing paddle.

VARIABL ESPEEDS
The PM1200 trigger switch offers variable speed control by squeezing harder to increase the speed.
The PM1600 has two speed settings in addition to the variable speed trigger. and possesses a soft start feature.

CARE & MAINTENANCE

GENERAL MAINTENANCE

  1. After use, clean the mixing blades and allow to dry.
  2. Keep the unit clean and free from build up of any residual media material.

The drive motor and bearings are sealed units and require no regular maintenance. Should you require assistance, contact your local CLARKE service agent.
With the exception of changing the carbon brushes, there are no other user serviceable parts on this mixer.
Always have any damaged or worn parts repaired or replaced by qualified service personnel.

CHANGING THE CARBON BRUSHES

  1. Remove the dust caps from the top and bottom of the mixer.
  2. Remove the brush caps using a flat bladed screwdriver.
  3. Remove the old carbon brushes and replace it with a new ones (a spare pair of brushes is supplied).

CLEANING & STORAGE
Clean the exterior the machine if required using a mild detergent. Never immerse the machine in water.
To reduce overheating, keep the cooling vents free of debris.
Store the machine in a clean, dry location, out of reach of children.

COMPONENT PARTS-PM1600

Clarke PM1600 1600W Paddle Mixers - COMPONENT PARTS

No Description
1 Screw ST3.9×13
2 Rear cover
3 Carbon brush cover
4 Carbon brush
5 Brush holder
6 Housing
7 Stator
8 Screw ST4.8×60
9 Bearing holder 22
10 Bearing 608
11 Rotor
12 Fibre sealing ring
13 Bearing 6001
14 Upper handle
15 Switch
16 Capacitor
17 Cable clamp
18 Lower handle
19 Plug
20 Cable Sheath
21 Fan cover
22 Spindle
23 Oil port cover
24 Screw M4x14
25 Speed shift knob
26 Steel ball
27 Spring
28 Circlip 28
29 Bush
30 Screw st4.8x50x25
31 Gearbox
32 Pin
33 Oil seal gasket
34 Bearing 6003
35 Circlip 35
36 Circlip 17
37 Second driven gear
38 Bearing 607
39 Second connecting spindle
40 Key 3×10
41 Helical gear
42 Circlip 10
43 Bearing 698
44 Screw M3x8
45 Connector
46 Oil seal
47 Middle cover
48 Screw M4x6

COMPONENT PARTS-PM1200

Clarke PM1600 1600W Paddle Mixers - COMPONENT PARTS 1

No Description
1 Screw ST3.8×13
2 Rear cover
3 Carbon brush cover
4 Carbon brush
5 Brush holder
6 Housing
7 Stator
8 Screw ST4.8×55
9 Upper handle
10 Speed control
11 Corner moulding
12 Lower handle
13 Bearing holder
14 Bearing 608
15 Rotor
16 Capacitor
17 Cable clamp
18 Handle
19 Cable plug
20 Cable sleeve
21 Fan cover
22 Spindle
23 Key 5×10
24 Oil seal
25 S/t Screw 4.8×50
26 Gearbox
27 Pin
28 Oil seal gasket
29 Bearing 6003
30 Circlip 35
31 Circlip 17
32 Large gear
33 Circlip 14
34 Bearing HK0808
35 Bearing 698
36 Primary gear shaft
37 Woodruff key
38 Helical gear
39 Shaft ring 10
40 Screw M3x8
41 Oil cover
42 Connector
43 Middle cover
44 Screw M4x6

DECLARATIONS OF CONFORMITY – PM1600

Clarke PM1600 1600W Paddle Mixers - DECLARATIONS OF
CONFORMITY DECLARATION OF CONFORMITY – PM1200Clarke PM1600 1600W Paddle Mixers - DECLARATIONS OF
CONFORMITY 1

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assembly 6
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Clarke logo PARTS & SERVICE:
0208 988 7400
Parts Enquiries
Parts@clarkeinternational.com
Servicing & Technical Enquiries
Service@clarkeinternational.com
SALES: UK 01992 565333 or Export 00 44 (0)1992 565335
Clarke INTERNATIONAL Hemnall Street, Epping, Essex CM16 4LG
www.clarkeinternational.com

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