BUSHWACKER Forge Fender Flares Set of 4 User Guide

: June 3, 2024
: BUSHWACKER

Table of Contents

PRIOR TO INSTALLATION
Included in Hardware Kit
Component List
Flare Installation Procedures
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

Forge Fender Flares Set of 4
User Guide

PRIOR TO INSTALLATION

Bushwackee® only approves installing the flares according to these written instructions with the hardware provided. WARNING: Failure to install according to these instructions will invalidate the warranty. This includes, but is not limited to using alternative installation methods, hardware, or materials. DO NOT USE: Loctite, SuperGlue, or similar products on the hardware or the flares.
Custom Paint Job: Please test fit all the flares first to ensure you have the correct flares for your vehicle. We are not responsible for any costs you may incur if you did not confirm the flares before having it painted. We recommend hiring professionals to custom paint the products. It is also ideal to have the painting done prior to the installation to eliminate any over-spraying issues.
Remove existing fender flares. (Skip this step if you don’t have existing fender flares.)
Remove all the screws and fasteners currently holding the existing flare to the vehicle. Write down and save all the screws you have removed for re-use with the fender flares. If certain areas of the existing flares are held on with double-sided tape, you will have to pry your existing flare off. Please do so carefully to avoid damage to your vehicle body.
Test Fitting: Hold each and every flare up to the fender. Make sure you align the flare to the contour of the body, and the mounting holes lineup to the existing mounting holes on the inner fender lip (if applicable). Don’t worry if not all the holes line up, as some holes are meant to be used with different installation hardware that is provided. The flares may not be sifting flush at this time, our flares are designed to flex into the bodyline when you actually install them using the provided and existing hardware. At any time, do not drill or modify the fender flare in any way, as you will void your
Remove other existing parts.
Some vehicles may require the removal of existing parts that will interfere with the installation. A common item would be mud flaps; however, using fender flares, they act as another form of mud deflector. If you are not confident in doing so, this will be a good time to take your vehicle to a professional for installation. Save existing screws and fasteners from the vehicle.
Cleaning the vehicle.
Make sure to wash your vehicle, especially the area the fender flares will be mounted to including the inner fender lip. Any dirt or debris that has not been cleaned or removed can potentially cause the improper fitment of the fender flare. If you are covering existing rust, we recommend sanding down the rust and primer over to prevent further deterioration of the metal in the fender. Make sure the vehicle is dry before the installation. The fender flares come ready to be installed, however, if you need to clean them, please use a mild detergent to wash and then dry them completely.

Forge™ Fender Flares Set of 4
Set Part #58137-08
I-Sheet #IBAF-137
Rev-0 07/20/2021
For complete fitment info visit: www.bushwacker.com

TOOLS FOR EASY INSTALLATION:

Razor Blade
Phillips Screwdriver
Socket Wrench

PLEASE READ: Dirt and debris can become lodged between the fender flares and the vehicle’s fenders, causing scratching and paint wear from vibration. Lund International is not responsible for any damage, and the installation of our fender flares is done with the buyer’s understanding that this scratching and paint wear may occur.
LIMITED LIFETIME WARRANTY AGAINST ANY MANUFACTURING DEFECTS

To claim a warranty, you must provide Proof of Purchase.

G) For Rivet Installation:
Install the rivet screws and nuts to each of the rivet holes on the flare. Our rivets are designed to screw onto the fender flares only, and they shouldn’t be touching the vehicle body at all. Using hand tools, tighten nuts until the fastener is snug. DO NOT OVERTIGHTEN as this may damage the fender flare.
Installation of the Rubber Seal: Before you start cutting any rubber seal, please study the diagram. Do not use the rubber seal in any other areas other than indicated; otherwise, you will end up with a shortage of rubber seal on your last flare. Start the installation of the rubber seal as indicated in the diagram. Then cut the rubber seal with a razor. Follow the same
H) Instructions for the remaining flares.
*Each roll of the rubber seal provided is long enough to complete the 4 fender flares and with extra to spare, however, we are not responsible for the improper use of the rubber seal. Contact Bushwacker to purchase additional rolls of the rubber seal.

Included in Hardware Kit

Component List

BUSHWACKER Forge Fender Flares Set of 4 - Figure 2

Flare Installation Procedures

Start with any fender flare you like. If parts have a protective film applied, please remove it now. First, hold ing the flare against the fender. Make sure that all the body line is lined up, and insert the first mounting hardware towards the middle of the flare. That way it will hold up the flare.
Next, you will continue the installation of all the remaining hardware from the middle outward. Before tightening any hardware, make sure the flare is lined up correctly.
TIP : It may be a good idea to line up all the necessary hardware in order on the floor next to the wheel so you will have easy access to them, which will help avoid any confusion and mistakes.
Finally, you will tighten the hardware fasteners. If it’s a clip type, make sure the clips are firmly clipped into place, and that they lock into retention slots on the flare. (refer to the diagram for the correct way to mount the hardware)
Now you can try to use your hand and lightly pry on the flare at the mounting location to see if any hardware is loose
Repeat the same steps for the rest of the flares.