BUSHWACKER 20105-02 Fender Flares Instruction Manual
- June 13, 2024
- BUSHWACKER
Table of Contents
Ford Pocket Style®
Fender Flares – Front pair
Set Part #20105-02
#20143-02
Rev-1 02/11/2022
20105-02 Fender Flares
For complete fitment info visit:
www.bushwacker.com
TOOLS FOR EASY INSTALLATION:
- Utility Knife
-
2 Phillips Driver
- 1/2” Wrench
- Socket Wrench
- 7/32” Socket
- 9/32” Socket
- 10mm Socket
- Grease Pencil
PLEASE READ: Dirt and debris can become lodged between the fender flares and the vehicle’s fenders, causing scratching and paint wear from vibration. Lund International is not responsible for any damage, and the installation of our fender flares is done with the buyer’s understanding that this scratching and paint wear may occur.
LIMITED LIFETIME WARRANTY AGAINST ANY MANUFACTURING DEFECTS
- To claim a warranty, you must provide Proof of Purchase.
STEP 1 – PRIOR TO INSTALLATION
A) Bushwacker® only approves installing the flares according to these written
instructions with the hardware provided.
WARNING: Failure to install according to these instructions will
invalidate the warranty. This includes, but is not limited to using
alternative installation methods, hardware, or materials. DO NOT USE: Loctite,
SuperGlue, or similar products on the hardware or the flares.
B) Fit: Verify the fit of the flares to vehicle. (Some filing, sanding,
or cutting may be necessary to ensure proper fit).
C) Painting : (Optional) if paint is desired it must be done prior to
installing flares on vehicle. Clean outer surface with a good grade degreaser.
DO NOT USE LACQUER THINNER OR ENAMEL REDUCER AS A DEGREASER. Wipe outer
surface thoroughly with a tack rag prior to paint. Application of plastic
adhesion promoter for ABS plastic as per your paint system manufacturer’s
recommendations is required. Paint flares using a high quality enamel, or
polyurethane automotive paint. If painting edge trim (not recommended), use a
flex additive.
D) Performance: Using larger Tires may increase the area required to turn
the vehicle. Some Tire/Rim combinations may require lowering bump stops and or
installing steering stops to prevent tire from contacting flare.
E) Exhaust System: Modifications may be necessary to maintain a minimum
4” clearance between flares and exhaust pipes. (Exhaust gases should not vent
directly onto flares)
F) Metal Protection: All exposed fasteners and bare metal should be
treated with rust resistant paint BEFORE installing flares. Spray inner fender
wells with undercoating AFTER flare attachments have been completed.
G) Decals: Flares may interfere with existing decals on vehicle. If you
wish, remove decals prior to installation of flares.
H) Care & Cleaning: Bushwacker fender flares are built to last; any
detergent you use to wash your vehicle is sufficient to clean the flare. Do
not use any harsh abrasive detergents.
Included in Hardware Kit:
| | |
---|---|---|---
CL1-0022,
10 “U” Clip,
6 pcs| SW1-0058,
10 x 5/8″ Phillips
SS Truss Screw,
6 pcs| SW1-0067,
5/16 x 18 x 3/8″
SS Torx Screw,
16 pcs| WA1-0012,
.320 x.700 x.03
SS Washer,
16 pcs
| | |
NU1-0019,
5/16-18 Jam Fin.
Nylock Nut,
16 pcs| SW1-0052,
T-45 Torx Bit,
1 pc| ET1-0002,
Edge Trim Tool,
1 pc| GP1-0025,
EX4008 Wiper
Style Edge Trim,
168 inches
Component List:
If your flares already have the edge trim and pocket hardware installed, skip to Front Flare Installation Step 4.
STEP 2 – EDGE TRIM INSTALLATION
A. Peel two to three inches of red vinyl backing away from Edge Trim
(GP1-0025) tape. Applying the adhesive side of the edge trim to the inner side
of the flare, affix the edge trim to the top edge of the flare (the portion
that comes in contact with the vehicle).
B. Press edge trim into place along the top edge of the flare in one-foot
increments, pulling red vinyl backing free as you continue to work your way
around the top edge of the flare. Trim flush with ends of flare.
Pocket Hardware Installation:
Put a Washer (WA1-0012) on each Bolt (SW1-0067).
Put each Bolt/Washer combination through a pocket hole in the
flare, Bolt head and Washer on the outside. 
Place a Nut (NU1-0019) over the end of each Bolt and tighten,
using a 1/2” wrench for the Nut and the supplied Torx Bit (SW1-0052) for the
Bolt. Repeat for remaining pockets.
Front Flare Installation Procedures (Passenger’s Side):
Remove six factory screws
with a 7mm socket wrench. Save screws for reinstallation.
Note: For Platinum Edition, after you remove the factory flare, there are
additional screws to be removed. These screws will be used for
reinstallation.
Verify 3 “U”clips installed on the inner bracket
as shown. If they are not installed, attach 3 “U”clips (CL1-0022) to the inner
bracket as shown.
Line up the holes in the inner piece with the
three uppermost factory holes. NOTE: Driver’s side inner piece is marked with
an “LR” and passenger’s side inner piece is marked with an “RR”.
Using a 7mm socket wrench,
reinstall the factory screws through the inner piece.
Position flare on fender, pressing inward on the
flare, line up the flare mounting holes with the mounting clips on the inner
piece. Install 3 Phillips Truss Screws (SW1-0058) through the flare and into
the clips on the inner piece. Do not tighten. (3 locations)
Still holding flare to
fender, re-install remaining factory screws removed in Step 4 using 7mm socket
and wrench. Tighten all screws.
Completed front flare installation.
Edge Trim Tool Procedures:
Using supplied Edge Trim Tool (ET1-0002), seat edge trim
against vehicle by hooking curved end under edge trim at one end of flare.
Next, slide around outer edge of flare to the other end.
Using flat end of supplied Edge Trim Tool (ET1-0002), seat
edge trim against flare by inserting straight end between edge trim and flare
at one end. Next, slide around entire edge to the other end.
4325 HAMILTON MILL D.
• BUFORD, GA 30518
• 1-800-241-7219 (USA AND CANADA)
• FAX 800-438-3788
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>