Owners Manual
FOR POTABLEWATER
HEATING ONLY
NOT SUITABLE FOR
SPACEHEATING
NOT FOR USE IN
MOBILE HOMES

Model No.
153.3304OI 40 Gal. High Altitude
153.330451 40 Gal.
153.330501 S0 Gal. High Altitude
153.330551 50 Gal.
153.330701 75 Gal. High Altitude
153.330751 75 Gal Caution:
Read and Follow All Safety Rules and Operating Instructions Before First Use of This Product.
Save this Manual for Future Reference.

POWER MISER™ 12 GAS WATER HEATER

• Safety Instructions
• Installation
• Operation
• Care and Maintenance
• Troubleshooting
• Parts List

For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER

WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result, causing property damage, personal ,nlury or death.

• Do not store or use gasoline or other flammable vapors and liq- uids in the vicinity of _is or any other appliance.
• WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electr,’cal switch; do not use any phone in your building.
• Immediately call your I_as supplier from a neighbor’s phone.Follow the gas suppher’s mstructlons.
• If you can not reach your gas supplier, call the fire department.
• Instalation and service must be performed by a qualified installer, service agency or the gas suppher.

WARNING
Improper istallation, adlustment, alteration, service or mmntenance can cause DEATH, SERIOUS BOD!LY INJURY, OR PROPERTY DAM- I AGE: Refer to this manual for ass,stance or consult the local Sears Servtce Center or gas utility for further informatin.
WARNING
Flammable vapors may be drawn by air currents from other areas of the structure to this appliance•
WARNING
READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERATING THIS WATER HEATER.

Safety Precautions

WARNING
Improper installation, adjustment, alteration, service or maintenance can cause DEATH, SERIOUS BODILY INJURY, oR PROPERTY DAMAGE. Refer to this manual for assistance or consult your local Sears Service[ Center for further information.
WARNING WATER HEATERS EQUIPPED FOR ONE TYPE GAS ONLY: This water heater is equipped for one type gas only. Check the model rating plate near the gas control valve for the correct gas. DO NOT USE THIS WATER HEATER WITH ANY GAS OTHER THAN THE ONE SHOWN ON THE MODEL RATING PLATE. Failure to usethe correct gascan cause problems which can result in DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. If you have any questions or doubts consult your gassupplieror local utility.
WARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS (VAPORS) ARE LIKELY TO BE PRESENT OR STORED (GARAGES, STORAGE, AND UTILITY AREAS, ETC): Flammable liquids (such as gasoline, solvents, propane (LP) or butane, etc.), all of which emit flammable vapors, may be improperly stored or used in such are.as.
The gaswater heater pilot light or main burner can igmte such vapors. The resulting flashback and fire can cause death or serious burns to anyone in the area, as well as property damage.
If installation in such areas is your only option, then the installation must be accomplishedin a way that the pilot flame end main burner flame are elevated from the floor at least 18 inches.While this may reduce the chancesof flammable vaporsfrom a floor spillbeingignited, gasoline and other flammable substancesshouldnever be stored or used in the same room or area containing a gas water heater or other open flame or sparkproducingappliance.
NOTE: Flammable vapors may be drawn by air currents from other areasof the structure to the appliance.
WARNING
If this water heater will be used in beauty shops,barber shops,cleaning establishments, or self-service laundries with dry cleaning equipment, it is Imperative that the water heater or water heaters be installed so that com- bustion and ventilation alr be taken from outside these areas. Refer to the “Facts to Consider About the Location” section of this manual and also the latest edi- tion of the National Fuel Gas Code, ANSI Z223.1, also referred to as NFPA 54 for specificsprovided concerning air required.
WARNING
A fire can start, if combustible such as clothing cleaning, or flammable liquidsare placed against or next to the water heater.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause DEATH, SERIOUS BODILY INJURY, oR PROPERTY DAMAGE. Refer to this manual for assistance or consult your local Sears Service[ Center for further information.
WARNING WATER HEATERS EQUIPPED FOR ONE TYPE GAS ONLY: This water heater is equipped for one type gas only. Check the model rating plate near the gas control valve for the correct gas. DO NOT USE THIS WATER HEATER WITH ANY GAS OTHER THAN THE ONE SHOWN ON THE MODEL RATING PLATE. Failure to usethe correct gascan cause problems which can result in DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. If you have any questions or doubts consult your gassupplieror local utility.
WARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS (VAPORS) ARE LIKELY TO BE PRESENT OR STORED (GARAGES, STORAGE, AND UTILITY AREAS, ETC): Flammable liquids (such as gasoline, solvents, propane (LP) or butane, etc.), all of which emit flammable vapors, may be improperly stored or used in such are.as.
The gaswater heater pilot light or main burner can igmte such vapors. The resulting flashback and fire can cause death or serious burns to anyone in the area, as well as property damage.
If installation in such areas is your only option, then the installation must be accomplishedin a way that the pilot flame end main burner flame are elevated from the floor at least 18 inches.While this may reduce the chancesof flammable vaporsfrom a floor spillbeingignited, gasoline and other flammable substancesshouldnever be stored or used in the same room or area containing a gas water heater or other open flame or sparkproducingappliance.
NOTE: Flammable vapors may be drawn by air currents from other areasof the structure to the appliance.
WARNING
If this water heater will be used in beauty shops,barber shops,cleaning establishments, or self-service laundries with dry cleaning equipment, it is Imperative that the water heater or water heaters be installed so that com- bustion and ventilation alr be taken from outside these areas. Refer to the “Facts to Consider About the Location” section of this manual and also the latest edi- tion of the National Fuel Gas Code, ANSI Z223.1, also referred to as NFPA 54 for specificsprovided concerning air required.
WARNING
At the time of manufattur this water heater was provid- ed with a combination temperature-pressures relief valve certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials, as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, and the latest edition of ANSI 221.22 and the code requirements of ASME. If replaced, the valve must meet the requirements of local codes, but not less than a combination temperature and pressure relief valve certified as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22 by a nationally rec- ognized testing laboratory that maintains periodic
inspection of production of listed equipment or materials.
The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater (150 ibs./sq. in.) and a discharge capacity not less than the water heater input rate as shown on the model rating plate. (Electric heaters – watts divided by 1000 x 3415 equal BTU/Hr. rate.)
Your local jurisdictional authority, while mandating the use of a temperature- pressure relief valve complying with ANSI Z21.22 and ASME, may require a valve model different from the one furnished with the water heater.
Compliance with such local requirements must be satis- fied by the instafler or end user of the water heater with a locally prescribed temperature-pressure relief vatve installed in the designated opening in the water heater in place of the factory furnished valve.
For safe operation of the water heater, the relief valve must not be removed from it’s designated opening or plugged.
The temperature-pressure relief valve must be installed directly into the fitting of the water heater designated for the relief valve. Position the valve downward and provide tubing so that any discharge will exit only within 6 inches above, or at any distance below the structural floor. Be certain that no contact is made with any live electrical part. The discharge opening must not be blocked or reduced in size under any circumstances. Excessive length, over 30 feet, or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve.
No valve or other obstruction is to be placed between the relief valve and the tank. Do not connect tubing directly to discharge drain unless a 6″ air gap is provided.
Yo prevent bodily injury, hazard to life, or property dam- age, the relief valve must be allowed to discharge water in quantities should circumstances demand. If the dis- charge pipe is not connected to a drain or other suitable means, the water flow may cause property damage.
The Discharge Pipe:

• Must not be smaller in size than the outlet pipe size of the valve, or have any reducing couplings or other restrictions.
• Must not be plugged or blocked.
• Must be of material listed for hot water distribution.
• Must be installed so as to allow complete drainage of both the temperature-pressure relief valve, and the dis- charge pipe.
• Must terminate at an adequate drain.
• Must not have any valve between the relief valve and tank.

WARNING
A gas water heater cannot operate properly without the correct amount of air for combustion. Do not install in a confined area such a closet, unless you provide air as shown In the “Facts to Consider About the Location” sec- tion. Never obstruct the flow of ventilation air. If you have any doubts or questions at all, call your gas company. Failure to provide the proper amount of combustion air can result in a fire or explosion and can cause DEATH SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.

WARNING
HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a temperaturo which will satisfy clothes washing, dish washing, and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water than others. These include the elderly, children, the infirm, or physicallylmentally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap, then you must take special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such as a mixing valve, should be used at the hot water taps used by these people or at the water heater. Mixing valves are available at plumbing supply or hardware stores. Follow manufac- turers instructions for installation of the valves. Before changing the factory setting on the thermostat, reed the
“Temperature Regulation” section in this manual.
WARNING
Soot build-up indicates a problem that requires correction before further use. Turn “OFF” gas to water heater and leave “OFF” until repairs are made, becausefailure to correct the cause of the sooting can result in a fire or explosion causing DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.
WARNING
BEFORE LIGHTING [PROPANE (L.P.) GAS WATER HEATERS]: Propane (I-R) gas is heavier than air. Should there be a leak in the system, the gas will settle near the ground. Basements, crawl spaces, skirted areas under mobile homes (even when ventilated), closets and areas below ground level will serve as pockets for the accumulation of this gas. Before attempting to light or relight the water heater’s pilot or turning on a nearby electrical light switch, be absolutely sure there is no accumulated gas in the area. Search for odor of gas by sniffing at ground level in the vicinity of the appliance. If odor is detected, follow steps indicated at “For Your Safety” on the cover page of this manual then leave the premises.
WARNING
This water heater must not be installed directly on carpeting.
Carpeting must be protected by a metal or wood panel beneath the appliance extending beyond the full width and depth of the appliance by at least 3 inches (76.2mm) in any direction, or if the appliance is installed in an alcove or closet, the entire floor must be covered by the panel. Failure to heed this warning may result in a fire hazard.
WARNING
VENT DAMPERS – Any vent damper, whether it is operated thermally or otherwise must be removed if its use inhibits proper drafting of the water heater.
Thermally Operated Vent Dampers: Gas-fired water heaters having thermal efficiency in excess of 80% may )roduce a relatively low flue gas temperature. Such tem- _atures may not be high enough to properly open ther_ally operated vent dampers. This would cause spillage of flue gases and may cause carbon monoxide poisoning.
Vent dampers must bear evidence of certification as com- plying with the latest edition of American National Standard ANSI Z21.68 (ANSI Z21.66 & 67, respectively, cover electrically and mechanically actuated vent dampers). Before installation of any vent damper, consult your local Sears Service Center or the gas utility for fur- ther information.

WARNING

• The appliance and its individual shutoff vaive must be disconnected from the gas supply piping system during any pressure testing of the gas system at test pressures in excess of ½ pound per square inch (3.5kPa).
• The appliance must be isolated from the gas supply pip- ing system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping sys- tem at test pressures equal or less than _ pound per square inch (3.SkPa).

WARNING
Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors. Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach, and process chemicals are typical compounds which are potentially corrosive.

WARNING
Obstructed or deteriorated vent systems may present a serious heath risk or asphyxiation.
WAIRNING
The water heater with draft hood installed must be prop-erly vented to a chimney which terminates outdoors.
Never operate the water heater unlessit is vented.to the outdoors and has adequate air supply to avoid risks of improper operation, explosionor asphyxiation.
WARNING
Minimum clearances between the water heater and com- bustlhleconstruction are I” at the sidesand rear, 4″ at the front, and 6″ from the vent pipe. Clearance from the top of the jacket is 18″ on most models. Note that a lesser dimension may be allowed on some models. Refer to the label on the water heater adjacent to the gas control valve for all clearances.
WARNING
Do not use this appliance if any part of it hasbeen under water. Immediately call a Sears Service Technician to inspect the appliance and to replace the gas control or any I part of the burner system which hasbeen under water .

WARNING
HYDROGEN GAS:Hydrogen gascanbe producedin a hot water system that hasnot been usedfor a long period of time (generally two weeks or more). Hydrogen gas is extremely, flammable and explosive.To prevent the possibility of inlury under these conditions,we recommend the hot water faucet be opened for several minutes at the kitchen sink before any electrical appliances which are connected to the hot water system are used (such as a dishwasher or washing machine). If hydrogen gas,is present, there will probablybe an unusualsound simlar to escaping through the pipe as the hot water faucet is opened. There must be no smoking or open flame near the faucet at the time it is open.

WARNING
INSULATING JACKETS: When installing an external water heater insulationjacket on a gaswater heater:

• DO NOT cevet”the temperature-pressure relief valve.
• DO NOT put insulation over any part of the top of the gaswater heater.
• DO NOT put insulationover the gascontrol valve or gas control valve/burner cover, or any access areas to the burner.
• DO NOT let insulation around the g._ water heater to get within 8 inches of the floor (mr must get to the burner).
• DO NOT cover or remove operating !nstructions, and safetyrelated warning labelsand materials affixed to the water heater.
  Failure to heed this _nll result in the possibilityof a fire or explosion.

CATION
WATER HEATER EVENTUALLY LEAK: installation of the water heater mustbe accomplished in sucha manner that if the tank or any connectionsshouldleak,the flow of water will not causedamage to the structure. For this
reason, it is not advisableto install the water heater mannr attic or upper floor.When suchlocationscannot be avoided, a suitable drain pan should be installed under the water heater. Drean pans are available at your local Sears store. Sucha drain pan must be not greater than 1½inches deep, have a minimum length and width of at least 2 inches greater than the water heater dimensions and must be piped to an adequate drain. The pan must not restrict combustion air flow. Under no circumstances is the man.ufactureror Sears to be held liable for water damage m connectionwith this water heater.

Customer ResponSibilities

Thank You for purchasinga Sears water heater.
Properly installed and maintained, it should give you years Of trouble free service. If you should decide that you want the new water heater professionally installed by Sears call the local Sears Service Center or any Sears store. They will arrange for prompt,
quality installation by Sears authorized contractors.
Abbreviations Found In This Instruction Manual
I.A.S. – International Approval Services, A Division of CSA
A.N.S.I. – American National Standards Institute
N.EP.A. – National Fire Protection Agency

WARNING
This gas-fired water heater is design certified by the International Approval Services, A Divisionof CSA under American National Standard/CgA Standardfor GasWater Heaters ANS Z21.10.1 • CSA 4.1 (latest edition). The installation must conform with this manual, Local Codes and with the latest edition of the National Fuel Gas Code,ANSI Z223.1.
This publication is available from your local government or public library, gas company, or by writing NFPA, Battery march Park,Quincy,MA 02269.

• Read the “Safety Precautions” section, pages 2 through 4 of this manual first and then the entire manual carefully. If you don’t follow the safety rules, the water hearer will not operate properly. It could cause DEATH, SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.

• This manual contains instructions for the installation, Operation, and maintemanc¢ 0f the gas-fired water heater. “It also contains warnings through out the manual that you inust read and be aware of. All warnings and all instructions are essential to the proper operation of the water heater and your safety. Since we cannot put everything on the first few pages, READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER.

• The installation must conform with the instructions in this manual; gas company rules; and Local Codes, or in the absence of Local Codes, with the latest edition of the National Fuel Gas code, ANSI Z223.1, also referred to as NFPA 54. This publication is available from your local government or public library or gas company or by writing NFPA, Batterymarch Park,Quincy, MA 02269.

• If after reading this manualTou have any questions or do not understand any portion orthe instructions, call the Sears Service Center.

• Carefully plan the place where you are going to put the water heater. Correct combustion, vent action, and vent pipe instal- lation are very important in preventing death from possible carbon monoxide poisoning and fires.
  Examine the location to ensure the water heater complies with the “Facts to Consider about the Location” section in this manual.

• For California installation this water heater must be braced, anchored, or strapped to avoid falling or moving during an earthquake. See instructions for correct installation procedures.
  Instructions may be obtained from your local dealer, wholesaler, public utilities or California Office of the State Azchisect, 400 P Street, Sacramento, CA 95814.

Product Specifications

MODEL NUMBER| TANK CAPACITY
IN GALLONS| TYPE OF GAS| B.T.U. RATE| RECOVERY RATE GALS. PER HOUR @90°F RISE| MINIMUM VENT
PIPE| DIMENSIONS IN INCHES
---|---|---|---|---|---|---
DIAMETER| HEIGHT TO
JACKET TOP
153.330401| 40| NATURAL| 40,000| 46.0| 3″ or 4″| 18″| 60″
153.330451| 40| NATURAL| 40,000| 46.0| 3″ or 4″| 18″| 60″
153.330501| 50| NATURAL| 40,000| 46.0| 3″ or 4″| 20″| 591/4″
153.330551| 50| NATURAL| 40,000| 46.0| 3″ or 4″| 20″| 591/4″
153.330701| 75| NATURAL| 55,000| 59.| 4″| 24″| 60″
153.330751| 75| NATURAL| 55,000| 59.| 4″| 24″| 60″

Materials and Basic Tools Needed

Materials Needed
To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials, depending on your type of installation.

Basic Tools
You may or may not need all of these tools, depending on your type of installation. These tools can be purchased at your local Sears store.

• Pipe Wrenches (2) 14″
• Screwdriver
• Tin Snips
• 6 Foot Tape of Folding Rule
• Garden Hose
• Drill
• Pipe dope or Teflon Tape

ADDITIONAL TOOLS NEEDED WHEN SWEAT SOLDERING

• Tubing Cutters or Hacksaw
• Propane Torch
• Soft Solder
• Solder Flux
• Emery Cloth
• Wire Brushes

Installation Instructions

Removing the Old Water Heater

1. Turn “OFF” the gas supply to the water heater.
   WARNING
   If the main gas line shutoff serving all gas appbances is used,also shut “OFF” the gas at each appliance.Leaveall gas appliances shut “OFF” until the water heater installa-tion is complete•

2. Turn “OFF” the water to the water heater. Some installations require that the water be turned off to the entire house.

3. Check a_ain to make sure the gas supply is ‘ OFF to the water heater. Then dis-Connect the gas supply connection from the gas control valve.

4. Attach a hose to the water heater drain valve and put the other end in a floor drain or outdoors. Open the water heater drain valve. Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining. WARNING
   The water passing out of the drain valve may be extremely hot. To avoid beingscalded,make sure all connectionsare] tight and that the water tlow is directed away from any person.

5. Disconnect the vent pipe from the draft hood where they connect to the water heater. In most installations the vent pipe can be lifted off after any screw or other attached devices are removed. Dispose of the draft hood. The new water heater has the draft hood which must be used for proper operation.

6. a. If you have copper piping to the water heater, the two copper water pipes can be cut with a hacksaw approximately 4″ away from where they connect to the water heater, This will avoid cutting off the pipes too short. Additional cuts can be made later if necessary. Disconnect the temperature-pressure relief valve drain line, When the water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is now completely disconnected and ready to be removed. 6. b. If you have galvanized pipe to the water heater, loosen the two galvanized pipes with a pipe wrench at the union in each line. Also disconnect the piping remain- ing to the water heater. These pieces should be saved since they may be need- ed when reconnecting the new water heater. Disconnect the temperature-pres- sure relief valve drain line. When the water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is now completely disconnected and ready to be removed. CAUTION
   Mineral buddupor sedge accumulatedin the old water heater. This causesthe water heater to bemuch heavier than normal and this residue, if spilledout, could causestaining.

Facts to Consider About the Location
You should carefully choose an indoor location for the new water heater, because the placement is a very important consid- eration for the safety of the occupants in the building and for the most economical use of the appliance. This water heater is not for use in mobile homes or outdoor installation.
Whether replacing an old water heater or putting the water heater in a new location, the following critical points must be observed.

• The location selected should be indoors as close as practical to the gas vent or chimney to which the water heater vent is going to be connected, and as centralized with the water pip-ing system as possible. The water heater, as all water heaters, will eventually leak. Do not install without adequate drainage provisions where water flow will cause damage.

  CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak, the flow of water will not cause damage to the structure. For this reason, it is not advisable to install the water heater in an attic or upper floor. When such locations cannot be avoided, a suitable drain pan should be installed under the water heater. Drain pans are avail- able at your focal Sears store. Such a drain pan must be not greater than 1’/ inches deep, have a minimum length and width of at least 2 inches greater than the water heater dimensions and must be piped to an adequate drain. The pan must not restrict combustion air flow. Under no circumstances is the manufacturer or Sears to be held liable for any water damage in connection with this water heater.

WARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS (VAPORS) ARE LIKELY TO BE PRESENT OR STORED (GARAGES, STORAGE, AND UTILITY AREAS, ETC):
Fiammiable liquids (such as gasoline, solvents, propane (LP) or butane, etc.), all of which emit flammable vapors, may be improperly stored or used in such areas. The gas water heater pilot light or main burner can ignite such vapors. The resulting flashback and fire can cause death or serious burns to anyone in the area, as well as property damage.
If installation in such areas is your only option, then the installa- tion must be accomplished in a way that the pilot flame and main burner flame are elevated from the floor at least 18 inches. While this may reduce the chances of flammable vapors from a floor spill being ignited, gasoline and other flammable substances should never be stored or used in the same room or area con- taining a gas water heater or other open flame or spark produc- ing appliance.
NOTE: Flammable vapors may be drawn by air currents from other areas of the structure to the appliance.

WARNING
Propellants of aerosol sprays and volatile compounds, (clean- ers, chlorine based chemicals, refrigerants, etc.) in addition to being highly flammable in many cases, will also change to cor- rosive hydrochloric acid when exposed to the combustion products of the water heater. The results can be hazardous, and also cause product failure.

• The location selection must provide adequate clearances for servicing and proper operation of the water heater.

WARNING
This water heater must not be installed directly on carpeting.
Carpeting must be protected by a metal or wood panel beneath the appliance extendingbe.yondthe full width and depth of the appliance by at least 3 inches(76.2mm) in any direction,or if the applianceis installedin an alcoveor closet, the entire floor mustbe coveredby the panel.Failureto heed this warning may result inafire hazard.
WARNING
Minimum clearances between the water heater and combustlble construction are I” at the sides and mar, 4″ at the front,and 6″ fromthe vent pipe.Clearancefromthe top of the acketis 18″onmostmodelsNote that a lesser dimension may be allowed on some models. Referto the label onthe water heateradjacentto the gascontrolvalvefor all clearance.

WARNING
A gas water heater cannot operate properly with out the correct amount of airfor combustion.Do not installin a confined areasucha dosot,unless you provide air as shown in the “Facts to Considerab out the Location”section.Never obstruct the flowof ventilation air. If you have any doubts or questionsat all, call your gas company.Failure to provide the prope ramount of combustion air can result in a fire or explosion and can cause DEATH,SERIOUS BODILY  INJUR OR PROPERTY DAMAGE.
WARNING
If this water heater will be used in beauty shops, barber shops, cleaning establishments, or self-service laundries with dry cleaning equipment, it is imperative that the water heater or water heaters be installed so that combustion and ventilation air be taken from outside these areas. Refer to the “Facts to Consider About the Location” section of this manual and also the latest edition of the National Fuel Gas Code, ANSI Z223.!, also referred to as NFPA 54 for specifics provided concerning air required.

Combustion Air and Ventilation for Appliances Located in Unconfined Spaces

Unconfined Space is a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, chrough openings not furnished with doors, are considered a art of the unconfined space fn unconfined spaces in buildings, infiltration may be adequate to provide air for combustion, ventilation and dilution of flue gases. However, in buildings of tight construction (for example, weather stripping, heavily insulated, caulked, vapor barrier, etc.), additional air may need to be provided using the methods described in Combustion Air and Ventilation for Appliances Located in Confined Spaces, b.

Combustion Air and Ventilation for Appliances Located in Canfined Spaces

Confined Space is a space whose volume is less than 50 cubic feet per 1,000 Btu per hour of the aggregate input rating of all appliances installed in that space.
a. ALL AIR FROM INSIDE BUILDINGS:
(See Page 9 Figure 1, and Figure 2 below)
The confined space shall be provided with two permanent openings communicating directly with an additional room(s) oF sufficient volume so that the combined volume of all spaces meets the criteria for an unconfined space. The total input of all gas utilization equipment installed in the com- bined space shall be considered in making this determination.
Each opening shall have a minimum free area of one square inch per 1,000 BTU per hour of the total input rating of all gas utilization equipment in the confined space, but not less than 100 square inches. One opening shall commence within 12″ of the top and one commencing within 12″ of the bot- tom of the enclosure. b. ALL AIR FROM OUTDOORS: (see Figures 3-5)
The confined space shall be provided with two permanent openings, one commencing within 12″ of the cop and one commencing within 12″ from che bottom of the enclosure.
The openings shall communicate directly, or by ducts, with the outdoors or spaces (crawl or attic) that freely communi- cate with the outdoors.

1. When directly communicating with the outdoors, each open- ing shall have a minimum free area of 1 square inch per 4,000 BTU per hour of total input rating of al equipment in the enclosure. (See Figure 3.)

2. When communicating with the outdoors through vertical ducts, each opening shall have a minimum free area of 1 uare inch per 4,000 BTU per hour of total input rating of all equipment in the enclosure. (See Figure 4.)

3. When communicating with the outdoors through horizontal ducts, each opening shall have a minimum free area of 1 square inch per 2,000 BTU per hour of total input rating of al equipment in the enclosure. (See Figure 5.)

4. When ducts are used, they shall be of the same cross-sectional area as the free area of the openings to which they connect.
   The minimum short side dimension of rectangular air ducts shall not be less than 3″. (See Figure 5.)

5. Louvers and Grilles: In calculating free area, consideration shall be given to the blocking effect of louvers, grilles or screens protecting openings. Screens used shall not be smaller than 4″ mesh. If the free area through a design of louver or grille is known, it should be used in calculating the size open- ing required to provide the free area specified. If the design and free area is not known, it may be assumed that wood lou- vers will be 20-25 percent free area and metal louvers and grilles will have 60-75 percent free area. Louvers and grilles shall be fixed in the open position or interlocked with the equipment so that they are opened automatically during equipment operation.

6. Special Conditions Created by Mechanical Exhausting or Fireplaces: Operation of exhaust fans, ventilation systems, clothes dryers or fireplaces may create conditions requirin special attention to avoid unsatisfactory operation of installed gas utilization equipment.

Water Piping
WARNING
HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a temperature which will satisfy clothes washing, dish washing, and other sanitizing needs can scald and permanently injure you upon contact. Some peo- ple are more likely to be permanently injured by hot water than others. These include the elderly, children, the infirm, or physical- tyimentally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap, then you must take special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such as a mixing valve, should be used at the hot water taps used by these people or at the water heater. Mixing valves are available at plumbing supply or hardware stores. Follow man- ufacturers instructions for installation of the valves. Before changing the factory setting on the thermostat, read the “Temperature Regulation” section in this manual.
This water heater shall not be connected to any heating systems or component(s) used with a non-potable water heating appliance.
If a water heater is installed in a closed water supply system; such as one having a back-flow preventer, check valve, water meter with a check valve, etc… in the cold water supply; means shall be provided to control thermal expansion. Ceneact the local utility or local Sears Service Center on how to control this situation.
NOTE: To protect against untimely corrosion of hot and cold water erings, it is strongly recommended that di-elec- tric unions or couplings be installed on this water heater when connected to copper pipe.
The illustration shows the attachment of the water piping to the water heater. The water heater is equipped with 4″ water con- nections.
NOTE: If using copper tubing, solder tubing to an ter before attaching the adapter to the cold water inlet one tion. Do not solder the cold water supply line directly to the cold water inlet. It will harm the dip tube and damage the tank.

• Look at the top cover of the water heater. The water outlet is marked hot. Put two or three turns of teflon tape around the threaded end of the threaded-to-sweat coupling and around both ends of the 4″ threaded nipple. Using flexible connec- tors, connect the hot water pipe to the hot water outlet on the water heater.
• Look at the top cover of the water heater. The cold water inlet is marked cold. Put two or three turns of teflon tape around the threaded end of the threaded-to-sweat coupling and around both ends of the 4″ threaded nipple. Usin ext ble connectors, connect the cold water pipe to the cold water inlet of the water heater.

NOTE: This water heater is super insulated to minimize heat loss from the tank. Further reduction in heat loss can be accomplished by insulating the hot water lines from the water heater.

Temperature-Pressure Relief Valve
WARNING
At the time of manufacture this water heater was provided with a combination temperature-pressures relief valve certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or mate- rials, as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, and the latest edition of ANSI Z21.22 and the code require- ments of ASME. ff replaced, the valve must meet the require- ments of local codes, but not less than a combination tempera- ture and pressure relief valve certified as meeting the require- ments for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22 by a nationally recog- nized testing laboratory that maintains periodic inspection of production of listed equipment or materials.
The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater (150 Ibs./sq. in.) and a discharge capacity not less than the water heater input rate as shown on the model rating plate. (Electric heaters – watts divided by 1000 x 3415 equal BTU/Hr. rate.)
Your local jurisdictional authority, while mandating the use of a temperature- pressure relief valve comptying with ANSI Z21.22 and ASME, may require a valve model different from the one furnished with the water heater.
Compliance with such local requirements must be satisfied by the installer or end user of the water heater with a locally pre- scribed temperature-pressure relief valve installed in the desig- nated opening in the water heater in piace of the factory fur- nished valve.
For safe operation of the water heater, the relief valve must not be removed from it’s designated opening or plugged.
The She erature: pressure relief valve must be installed directly into the fitting of the water heater designated for the relief valve.
Position the valve downward and provide tubing so that any dis- charge will exit only within 6 inches above, or at any distance below the structural floor. Be certain that no contact is made with any live electrical part. The discharge opening must not be blocked or reduced in size under any circumstances. Excessive length, over 30 feet, or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve.
No yalve or other obstruction is to be placed between the relief valve and the tank. Do not connect tubing directly to discharge drain unless a 6″ air gap is provided. To prevent bodily injury, haz- ard to life, or property damage, the refief valve must be allowed
to discharge water in quantities should circumstances demand. If the discharge pipe is not connected to a drain or other suitable means, the water flow may cause property damage.

The Discharge Pipe:

• Must not be smaller in size than the outlet pipe size of thevalve, or have any reducing couplings or other restrictions.
• Must not be plugged or blocked.
• Must be of material listed for hot water distribution.
• Must be installed so as to allow complete drainage of both the temperature-pressure relief valve, and the dischargepipe.
• Must terminate at an adequate drain.
• Must not have any valve between the relief valve and tank.

WARNING

The temperature-pressure relief valve must be manually operated at least once a year. Caution should be taken to ensure that (1) no one is in front of or around the outlet of the temperature-pressure relief valve discharge line, and (2) the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot.
If after manually operating the valve, it fails to completely reset and continues to release water, immediately close the cold water inlet to the water heater, follow the draining instructions, and replace the temperature- pressure retief valve with a new one. RELIEF VALVE OPENING
At the time of manufacture, this water heater was provided with a combination tem- perature-pressure relief valve listed as complying with the standard for relief valves and automatic gas shut-off devices for hot water supply systems, ANS! 221.22. For safe operation of the water heater, the relief valve must not be removed from its des- ignated point of installation or plugged. four local jurisdictional authority, while mandating the use of a temperature-pressure relief valve complying with ANSI Z21.22 and ASME, may require a valve mode! differ- ent from the one furnished with the water heater. Compliance with such focal requirements must be satisfied by the installer or end user of the water heater with a locally prescribed cemperature-pressure relief valve
installed in the designated opening in the water heater.
See manual heading -““Temperature-Pressure Relief Valves” for installation and mainte- nance of relief valve, discharge line, and other safety precautions.

Filling the Water Heater
CAUTION
Never use this water heater unless it is completely filled with water. To prevent damage to the tank, the tank must be filled with water. Water must flow from the hot water faucet before turning “ON” gas to the water heater.

To fill the water heater with water:

• Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the lower front of the water heater.

• Open the cold water supply valve to the water heater.
  NOTE: The cold water supply valve must be left open when the water heater is in use.

• To insure complete filling of the tank, allow air to exit by opening the nearest hot water faucet. Allow water to run until a constant flow is obtained. This will lec air out of che water heater and the piping.

• Check all new water piping for leaks. Repair as needed.

Venting

WARNING

VENT DAMPERS – Any vent damper, whether it is operated thermally or otherwise must be removed if its use inhibits prop- er drafting of the water heater.
Thermally Operated Vent Dampers: Gas-fired water heaters having thermal efficiency in excess of 80% may produce a rela- tively low flue gas temperature. Such temperatures may not be high enough to properly open thermally operated vent dampers. This would cause spillage of flue gases and may cause carbon monoxide poisoning.
Vent dampers must bear evidence of certification as complying with the latest edition of American National Standard ANSI 221.68 (ANSI Z21.66 & 67, respectively, cover electrically and mechanically actuated vent dampers). Before installation of any vent damper, consult your local Sears Service Center or the gas utility for further information.

WARNING
To insure proper venting of this gas-fired water heater, the correct vent pipe diameter must be utilized. Any additions or deletions of other gas appliances on a common vent with this water heater may adversely affect the operation of the water heater. Consult the local Sears Service Center or gas utility if any such changes are planned.

For proper venting in certain installations, a larger diameter vent pipe may be necessary. Due to great variances in installations, unforeseeable by the manufacturer of the water heater, you must consult your gas company to aid you in determining the proper
venting for your water heater from the vent tables in the latest edition of the National Fuel Gas Code ANSI Z223.1, also referred to as NFPA 54.
Check the venting system for signs of obstruction or deteriora- tion and replace if needed,
The combustion and ventilation air flow must not be obstructed.

WARNING
Obstructed or deteriorated vent systems may present a serious health risk or asphyxiation.

• Place the draft hood legs in the receiving holes on the top of the water heater. The legs will snap in the holes to give a ught fit.
• Place the vent pipe over the draft hood. With the vent pipe in position, drill a smail hole through both the vent pipe and draft hood. Secure them together with a sheet metal screw.

  WARNING
The water heater with draft hood installed must be properly vented to a chimney which terminates outdoors. Never oper- ate the water heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation, explo- sion or asphyxiation.

WARNING
The vent pipe from the water heater must be no less than the diameter of the draft hood outiet on the water heater, and must slope upward to the chimney at least ‘inch per linear foot.

All vent gases must be completely vented to the outdoors of the structure (dwelling). Install only the draft hood provided with the new water heater and no other draft hood.
Vent pipes must be secured at each joint with sheet metal screws. There must be a minimum of 6″ clearance between single wall vent pipe and any combustible material. Fill and seal any clear- ance between single wall vent pipe and combustible material with mortar mix, cement, or other noncombustible substance.
For other than single wall, follow vent pipe manufacturer’s clear- ance specifications. To insure a tight fit of the vent pipe in a brick chimney, seal around the vent pipe with mortar mix cement.

A WARNING
Failure to have required clearances between vent piping and
combustible material will result in a fire hazard.
WARNING
Be sure vent pipe is properly connected to escape of dangerous flue gases which could cause deadly asphyxiation.
 WARNING
Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors. Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach, and process chemicals are typical compounds which are potentially corrosive.

Gas Piping
WARNING
Make sure the gas supplied is the same type listed on the model rating plate. The inlet gas pressure must not exceed 10.5 in. water column (2.6kPa) for natural gas or 13 in. water column (3.2kPa) for propane (L.P) gas. The minimum inlet gas pressure listed on the model rating plate is for the pur- pose of input adjustment.
WARNING
if the gas control valve is subjected to pressures exceeding ‘A pound per square inch (3.5kPa), the damage to the gas con- trol valve could result in a fire or explosion from leaking gas.
WARNING
If the main gas line shutoff serving all gas appliances is used, also turn “OFF” the gas at each appliance. Leave all gas appii- ances shut off until the water heater installation is complete.
A gas line of sufficient size must be run to the water heater.
Consult the latest edition of National Fuel Gas Code ANSI 2223.1, also referred to as NFPA 54 and the gas company con- cerning pipe size.
There must be:

• A readily accessible manual shut off valve in the gas supply line serving the water hearer, and
• A drip leg (sediment trap) ahead of the gas control valve to help prevent dic and foreign materials from entering the gas control valve,
• A flexible gas connector or 2 ground joint union between the shutoff valve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting the water heater. Use a soapy water solution, not a match or open flame. Rinse off soapy solution and wipe dry.
Standard Models are for installation up to 3,300 feet above sea level.
High Altitude Models are for installation from 3,300 to 5,500 feet above sea level.
If a standard model is installed above 3,300 feet or a high altitude model is installed above 5,500 feet, the input rating must be reduced at the rate of 4 percent for each 1,000 feet above sea level.
Contact your local Sears Service Center or gas utility for furcher information.

WARNING
The appliance and its gasconnection must be leak tested beforeplacingthe appliance inoperation.

WARNING

• The appliance and its individual shutoff vaive must be discon- nected from the gas supply piping system during any pressure testing of the gas system at test pressures in excess of pound per square inch (3.5kPa).
• The appliance must be isolated from the gas supply piping sys- tem by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pres- sures equal or less than 4 pound per square inch (3.5kPa).

WARNING
Use pipe joint compound or teflon tape marked as being resistant to the action of petroleum [Propane (L.P)] gases.
SEDIMENT TRAP
A sediment trap shall be installed as close to the inlet of the water heater as practical at che time of water heater installation.
The sediment trap shall be either a tee fitting with a capped nip- ple in the bottom outlet or other device recognized as an effec- tive sediment trap. If a tee fitting is used, it shall be installed in conformance with one of the methods of installation shown below.
Connecting the iping to the gas control valve of the water heater can Fe accomplished by either of the two methods shown.
WARNING
Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion. Before attaching the gas line be sure that all gas pipe is clean on the inside. To trap any dirt or foreign material in the gas supply line, a drip leg (sometimes called a sediment trap) must be incorporated in the piping. The drip leg must be readily accessible. Install in accordance with the “Gas Piping” section. Refer to the latest edition of the National Fuel Gas Code, ANSI! Z223.1, also referred to as NFPA 54.

GAS PIPING WITH FLEXIBLE CONNECTOR GAS PIPING WITH ALL BLACK IRON PIPE TO GAS CONTROL

Installation Checklist
BEFORE LIGHTING THE PILOT:

• Check the gas lines for leaks.
  a. Use a soapy water solution. DO NOT test for gas leaks using a match or open flame.
  b. Brush the soapy water solution on all gas pipes, joints and fittings.
  c. Check for bubbling soap. This means you have a leak.
  Turn “OFF” gas and make the necessary repairs.
  d. Recheck for leaks.
  e. Rinse off soapy solution and wipe dry.

• Is che new temperature-pressure relief valve properly installed and piped to an adequate drain? See “Temperature-Pressure Relief Valve” section.

• Are the cold and hot water lines connected to the water heater correctly? See “Water Piping” instructions in the “Installation Instructions” section.

• Is che water heater completely filled with water? See “Filling” inscructions in the “Installation Instructions”.

• Will a water leak damage anything? See the “Facts to Consider About the Location” section.

• Is there proper clearance between the water heater and any- thing that might catch fire? See the “Facts to Consider About the Location” section.

• Do you have adequate ventilation so that the water heater will operate properly? See “Combustion Air and Ventilation” in the “Facts to Consider About the Location” section.

• Is the draft hood vent piping properly secured? See “Venting” instructions in the “Installation Instructions” section.

• Is chere proper clearance between the vent pipe and anything that might catch on fire? See “Venting” instructions in the “Installation Instructions” section.

• Is the vent pipe Properly sloped and does the vent terminate outdoors? See “Venting” instructions in the “Installation Instructions” section.

• Do you need to call your gas company to check the gas pipe and ics hookup?

CHECK FOR LEAKS
Be sure co check all your gas pipes for leaks before lighting your water heater. Use a soapy water solution, not a match or open flame. Check the factory gas fittings after pilot is lit and gas con- trol knob is still in “PILOT” position. Then, check the fittings
when the main burner is turned “ON”. Use a soapy water solu- tion for this, too.

Operating Instructions

Lighting
WARNING
BEFORE LIGHTING PROPANE (L.P)} GAS WATER HEATERS:
Propane (L.P) gas is heavier than air. Should there be a leak in the system, the gas will settle near the ground. Basements, crawl spaces, skirted areas under mobile homes (even when ventilated), closets and areas below ground level will serve as pockets for the accumulation of this gas. Before attempting to fight or relight the water heater’s pilot or turning on a nearby electrical light switch, be absolutely sure there is no accumulat- ed gas in the area. Search for odor of gas by sniffing at ground level in the vicinity of the appliance. If odor is detected, follow steps indicated at “For Your Safety” on the cover page of this manual then leave the premises.
Lighting and operating instructions are located on front of the water heater, above or to one side of the gas control valve.
WARNING
AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER.
FOR YOUR SAFETY IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone inyour building.

• Immediately call your gas supplier from a neighbor’s phone.
  Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, cal! the fire department.

WARNING
DO NOT force the gas control knob. Use only your hand to push it down to light the pilot, or to turn it to “ON”, “OFF” or “PILOT”. Never use a tool such as a lever, wrench or pli- ers. Do not hit or damage the knob. A damaged knob may result in an explosion and serious injury. If you have problem turning the knob, call the gas supplier immediately.

Lighting label on the water heater as it appears above the thermostat
FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING
If you do not follow these Instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A. This appliance has a pilot which must be lighted by hand.When lighting the pilot,follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because somegasis heav ierthan airand will settleon the floor.

WHATTODO IFYOUSMELLGAS

• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phonein your building.
• Immediately cally our gas supplier from a neighbor’s phone.Followthe gassupplier’sinstructions.
• If youcannot reachyour gas supplier,callthe fire department.
  C. Use only your handto pushin or turn the gas control knob.Neveruse tools. If the knobwill not pushin or turn byhand,don’ttry to repair it, call a qualifiedservice technician.Forceor attemptedrepairmay result inafireorexplosion.
  D. Donot use this applianceif any part hasbeenunder water.Immediately call a qualified servicet echnician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

1. STOP!Read the safety information above on this label.
2. Removeouterdoor.
3. Set the thermostat to lowestsettlnq by turning the water temperature dial clockwise,( ) to its lowest temperature setting (withar ro won dial)as shown.DO NOT FORCE.
4. Turn gas control knob clockwise to “OFF” post. tion. Knob cannot be turned from “PILOT” to “OFF” unless knob is depressed slightly. DO NOT FORCE. (Figure 6, page 17)
5. Wait five ®) minutes to clear out any gas. If you then smell gas, STOP! Follow “B” in the safety information above on this label. If you don’t smell gas, go to the next step.
6. Remove (or open) inner door located below the gas control unit.
7. Find pilot-follow metal tube from gas control. The pilot is located on the right hand side of the burner.
8. If you don’t smell gas, tum knob on gas control counter clockwise to “PILOT” position. (Figure 7, page 17)
9. Push in control knob all the way and hold down.
   Immediately light the pilot with a match. Continue to hold control knob in for about one “ minute after the pilot is lit. Release knob and It will pop back up. Pilot should remain lit. If it goes out, repeat steps 3: through 8.

• If knob does not pop up when released, stop and immediately call your service techniclan or gas supplier.
• If the pilot will not stay lit after several tries, depress and turn the gas contro! knob clockwise to “OFF” and call your service technician or gas supplier. (Figure 6, page 17) 10. Replace (or close) inner door. Replace outer door if door does not cover gas control on/off knob or tem- perature adjustment knob. (Figure 9, page 17) 11. At arms length away, turn gas contro! knob counter- clockwise to the full “ON” position. Waming do not use gas control knob to regulate gas flow. (Figure 8, page 17) 12. At arms length away, set the thermostat to desired setting. The mark ( ) indicative of approximate 120°F is prefetred Starting point. Some focal laws may require a lower starting point. If hotter water is desired, see instruction manual and “warning” below. 13. Renlace the outer dont if not renlaced in step 10 .

WARNING
Hotter water increases the risk of scald injury. Before changing temperature setting see instruction manual.
TO TURN OFF GAS TO APPLIANCE

1. Set the thermostat to lowest setting by turning the , water temperature dial clockwise ( ) to its lowest temperature setting (with arrow on dial) as shown. DO NOT FORCE.
2. Turn gas control knob clockwise to “OFF” position. Knob cannot be turned from “PILOT” to “OFF” unless knob is depressed slightly. DO NOT FORCE.
3. Replace outer door (if removed).

Temperature Regulation
Due to the nature of the typical gas water heater, the water tem- perature in certain situations may vary up to 30°F higher or ower at the point of use such as, bathtubs, showers, sink, etc.
This means that when the temperature adjustment dial is set at the mark approximating 120°F, the actual water temperacure at any hot water tap could be as high as 150°F or as low as 90°F.
Any water heater’s intended purpose is to heat water. Hot water is needed for cleaning (bodies, Uishes, clothing). Hot water will present a scald hazard Depending on the time element, and the people involved (normal adults, children, toddlers, elderly, infirm, etc.) scalding may occur at different temperatures.
WARNING
HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a temperature which will satisfy clothes washing, dish washing, and other sanitizing needs can scald and permanently injure you upon contact. Some peo- ple are more likely to be permanently injured by hot water than others. These include the elderly, children, the infirm, or physical- ly/mentally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local code or state law
requiring a certain temperature water at the hot water tap, then you must take special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such as a mixing valve, should be used at the hot water
taps used by these people or at the water heater. Mixing valves are available at plumbing supply or hardware stores. Follow man- ufacturers instructions for installation of the valves. Before changing the factory setting on the thermostat, read the ‘Temperature Regulation” section in this manual.
WARNING
Never allow small children to use a hot water tap, or to draw their own bath water. Never leave a child or handicapped per- son unattended in a bathtub or shower.
The thermostat of this water heater has been factory set at its lowest position, to reduce the risk of scald injury. It is adjustable and must be reset to the desired temperature setting. The mark (A) indicative of approximately 120°F is the preferred starting point. Some states Rave a requirement for a lower setting. If you need hotter water, follow directions for temperature adjustment, but beware of the warnings in this section.

Turn the water temperature dial clockwise ( ) to decrease the temperature, or counterclockwise ( ) to increase the temperature.

PILOT
LIGHTING – Set here before lighting pilot.

– Is a thermostat setting of approximately 120°F, which will supply hot water at the most economical temperatures. The tempera- ture adjustment knob can be turned lower than 120°F if desired.
A —Is a thermostat setting of approximately 130°F.
B — Is a thermostat setting of approximately 140°F
C —Is a thermostat setting of approximately 150°F.

VERY HOT – Is a chermostat setting of 160°F It is recom- mended that the dial’ be set lower whenever possible.
NOTE: Water temperature range of 120°—140°F recom- mended by most dishwasher manufacturers.
WARNING
Should overheating occur or the gas supply fail to shut off, turn “OFF” the manual gas control valve to the appliance.

Service and Adjustment

Tank (Sediment) Cleaning
Sediment build-up on the tank bottom may create varying amounts of noise, and if left in the tank will cause premature tank failure. In some water areas, you may not be able to drain all sediment deposits by simply drainin the cank. In these cases Mag Erad (part no. 23600) can be used to help remove the sedi- ment deposits. This may be ordered from the Sears Service Cencer. For ordering, refer to the “Parts Order List” section.

Venting System Inspection
At least once a year a visual inspection should be made of the venting system. You should look for:

• Obstructions which could cause improper venting. The com- bustion and ventilation air flow must not be obstructed.
• Damage or deterioration which could cause improper vent- ing or leakage of combustion products.
• Rusted flakes around top of water heater.

WARNING
Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors.
Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach, and process chemicals are typical compounds which are potentially corrosive.
WARNING
Obstructed or deteriorated vent systems may present a serious health risk or asphyxiation.
WARNING
Be sure the vent piping is properly connected to prevent escape of dangerous flue gasses which could cause deadly asphyxiation.
WARNING
if after inspection of the vent system you found sooting or deterioration, something ts wrong. Call the local gas utility to correct the problem and clean or replace the flue and venting before resuming operation of the water heater.

Burner Inspection
WARNING
Do not use this appliance if any part of it has been under water. Immediately call a Sears Service Technician to inspect the appliance and to replace the gas control or any part of the burner system which has been under water.
At least once a year a visual inspection should be made of the main burner and pilot burner. The drawing is for your reference.
You should check for sooting which is not normal and will impair proper combustion. WARNING
Soot build-up indicates a problem that requires correction before further use. Turn “OFF” gas to water heater and leave “OFF” until repairs are made, because failure to correct the cause of the sooting can result in a fire or explosion causing DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.

Burner Cleaning
In the event your burner needs cleaning, use the following instructions:
If inspection of the burner shows thar cleaning is required, turn the gas control knob clockwise ( ) to the “OFF” position, depressing slightly.
NOTE: The knob cannot be turned from “PILOT” to “OFF” unless knob is depressed slightly. DO NOT FORCE.
Loose deposits on or around the burner can be removed by care- fully using the hose of a vacuum cleaner inserted through the access door of the water heater. If the burner needs to be removed for additional cleaning, call the Sears Service Center to remove and clean the burner and correct the problem that required the burner to be cleaned.

Draining
The water heater should be drained if being shut down during freezing temperatures. Also periodic draining and cleaning of sediment from the tank may be necessary.

• Turn the gas control knob to the “OFF” position.

• CLOSE the cold water inlet valve to the water heater.

• OPEN a nearby hot water faucet and leave open to allow for draining.

• Connect a hose co the drain valve and terminate to an adequate drain.

• OPEN the water heater drain valve ro allow for tank draining.
  NOTE: If the water heater is going to be shut down and drained for an extended period, the drain valve should be left open with hose connected allowing water to terminate to an adequate drain.

• Close the drain valve.

• Follow instructions in the “Filling The Wacer Heater” section.

• Follow the lighting instructions in the “Lighting” section to restart the water heater.

Temperature-Pressure Relief Valve Operation
The temperature-pressure relief valve must be manually operated at least once a year. Failure to install and maintain a new properly listed tempera- ture- pressure relief valve will release the manufacturer from any claim which might result from excessive temperature or pressure.
WARNING
If the temperature-pressure relief valve on the appliance weeps or discharges periodically, this may be due to thermal expansion. Your water heater may have a check valve installed in the water line or a water meter with a check valve. Consult the Sears Service Center for further informa- tion. Do not plug the temperature-pressure retief valve.

WARNING
When checking the temperature-pressure relief valve opera- tion, make sure that (I) no one is in front of or around the outlet of the temperature- pressure relief valve discharge line, and (2) that the water manually discharged will not cause any property damage because the water may be extremely hot. if after manually operating the valve, it fails to completely reset and continues to release water, immediately close the cold water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief valve with a new one.
Drain Valve Washer Replacement
NOTE: For replacement, use a A.” x “%&” x %” thick washer available at your nearest hardware store. For ordering replace- ment washers, refer to the “Parts Order List” section.

• Turn “OFF” gas supply to water heater.
• Follow “Draining” instructions.
• Turning counter clockwise, remove the hex cap below the screw handle.
• Remove the washer and put the new one in place.
• Screw the handle and cap assembly back into the drain valve and retighten using a wrench. DO NOT OVER TIGHTEN.
• Follow instructions in the “Filling The Water Heater” section.
• Check for leaks.
• Follow the lighting instructions in the “Lighting” section to restart the water heater.

Housekeeping
Vacuum around base of water heater for dust, dirt, and lint on a regular basis.
Combustible materials such as clothing, cleaning materials, or flammable liquids, etc. must not be placed against or adjacent co the water heater.
To insure sufficient ventilation and combustion air supply, prop- er clearances from the water heater must be maintained at all times.
Service
Before calling for repair service, read the Starr Up Conditions and Operational Conditions found in the Troubleshooting Guide of this manual.
If a condition persists or you are uncertain about the operation of the water heater, let a qualified person check it out.
Contact SEARS Repair Services at 1-800-4-MY-HOME (1-800-469-4663).

Troubleshooting Guide

Start Up Conditions CONDENSATION
Whenever the water heater is filled with cold water, a certain amount of condensation will form while the burner is on. A water heater may appear to be leaking when in fact the water is condensation. This usually happens vihen:

• When a new water heater is filled with cold water for the first time.
• When gas burns and water vapor is produced in water heaters, particularly high efficiency models where flue tem- peratures are lower.
• When you use large amounts of hor water in a short time and the refill water is very cold.

Moisture from the products of combustion condense on the cooler tank surfaces and form drops of water which may fall onto the burner or other hot surfaces to produce a “sizzling” or “frying” noise.
Excessive condensation can cause pilot outage due to water run- ning down the flue tube onto the main burner and putting out the pilor.
Because of the suddenness and amount of water, condensation water may be diagnosed as a “tank leak”. After the water in the tank warms up (about 1-2 hours), the condition should disappear.
Do not assume the water heater is leaking until chere has been enough time for the water in the tank to warm up.
An undersized water heater will cause more condensation. The water heater must be sized properly to meet the family’s demands for hot water including dishwashers, washing machines and shower heads.
Excessive condensation may be noticed during the winter and early spring monchs when incoming water temperatures are at their lowest.
Good venting is essential for a gas fired water heater to operate properly as well as to carry away products of combustion and water vapor.

WARNING
HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a temperature which will satisfy clothes washing, dish washing, and other sanitizing needs can scald and permanently injure you upon contact. Some peo- ple are more likely to be permanently injured by hot water than others. These include the elderly, children, the infirm, or physical- lyimentally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local code or state law
requiring 2 certain temperature water at the hot water tap, then you must take special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such as a mixing valve, should be used at the hot water
taps used by these people or at the water heater. Mixing valves are available at plumbing supply or hardware stores. Follow man- ufacturers instructions for installation of the valves. Before changing the factory setting on the thermostat, read the “Temperature Regulation” section in this manual.

SMOKE/ODOR
It is not uncommon to experience a small amount of smoke and odor during the initial start-up. This is due to burning off of oil from metal parts, and will disappear in a short while.

THERMAL EXPANSION
Water supply. systems may, because of high line pressure, fre- quent cut-offs, the effects of water hammer and others, have installed devices such as pressure reducing valves, check valves, back flow preventers, etc. to control these types of problems. When these devices are not equipped with an internal by-pass, and no other measures are taken, the devices cause the water sys- tem to be closed. As water is heated, it expands (thermal expan- sion) and closed systems do not allow for the expansion of heat- ed water.
The water within che water heater tank expands as it is heated and increases the pressure of the water system. If the relieving point of the water heater’s temperature-pressure relief valve is reached, the valve will relieve the excess pressure. The tempera- ture-preseure relief valve is not intended for the constant relief of thermal expansion. This is an unacceptable condition and must be corrected.
It is recommended that any devices installed which could create a closed system have a by-pass and/or the system have an expan- sion tank to relieve the pressure built by thermal expansion in the water system. Expansion tanks are available for ordering
through the Sears Service Centet. Contact the local plumbing inspector, water supplier and/or the Sears Service Center for assistance in controlling these situations.

Thermal Expansion Tank Specifications

Model Number| Tank Capacity In Gal ons| Dimensions in Inches| Pipe Fitting On Tank
---|---|---|---
Diameter| Length
153.331020| 2| 8 inches| 12¾ inches| ¾” Male
153.331050| 5| li inches| 14 ¾ inches| ¾” Male

Expansion Tank Sizing Chart

Expansion Tank
Capacity Needed| Inlet* Water Pressure| Water Heater Capacity (Gallons)
---|---|---
30| 40| 50| 66| 82
40psi| 2| 2| 2| 5| 5
50psi| 2| 2| 2| 5| 5
60psi| 2| 2| 5| 5| 5
70psi| 2| 2| 5| 5| 5
80psi| 2| 5| 5| 5| 5

*Highest recorded inlet water pressure in a 24 hour period or regulated water pressure.
NOTE: Expansion tanks are pre-charged with a 40 psi air charge. If the inlet water pressure is higher than 40 psi, the expansion tank’s air pressure must be adjusted to match that pressure, but must not be higher than 80 psi.

STRANGE SOUNDS
Possible noises due to expansion and contraction of some metal during periods of heat-up and cool-down do not represent Rermful or dangerous conditions.
Condensation causes sizzling and popping with the burner area during heating and cooling periods and should be considered normal. See “Condensation” section.
Operational Conditions
SMELLY WATER
In each glasslined water heater there is installed at least one anode rod (see parts section) for corrosion protection of the tank, Certain water conditions will cause a reaction between this rod and the water. The most common complaint associated with the anode rod is one of a “rotten egg smell”. This odor is derived from hydrogen sulfide gas dissolved in the water. The smell is the result oF four factors which must all be present for the odor to develop:
a. aconcentration of sulfate in the supply water.
b. litcle or no dissolved oxygen in the water.
c. a sulfate reducing bacteria within the water heater. (This harmless bacteria is non-toxic to humans.)
d. an excess of active hydrogen in the tank. This is caused by the corrosion protective action of the anode.
Smelly water may be eliminated or reduced in some water heater models by replacing the anode(s) with one of less active material, and then chlorinas the water heater tank and all hot water  lines. Contact Sears Service for further information concerning an Anode Replacement Kit #9001453 and this Chlorination Treatment.
If the smelly water persists after the anode replacement and chlo- rination treatment, we can only suggest that continuous chlori- nation and filtering conditioning equipment be considered to eliminate the water problem.
Do not remove the anode leaving the tank unprotected. By doing so, all warranty on the water heater tank is voided.

“AIR” IN HOT WATER FAUCETS
WARNING
HYDROGEN GAS: Hydrogen gas can be produced in a hot water system that has not been used for a long period of time {generally two weeks or more). Hydrogen gas is extremely able and explosive. To prevent the possibility of injury under these conditions, we recornmend the hot water faucet be opened for several minutes at the kitchen sink before any electrical appliances which are connected to the hot water sys- tem are used (such as a dishwasher or washing machine). If hydrogen gas is present, there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened. There must be no smoking or open flame near the faucet at the time it is open.

HIGH TEMPERATURE SHUT OFF SYSTEM
This water heater is equipped with an automatic gas shut off sys- tem. The high temperature shut off is built into the gas control valve. This system shuts off the gas supply to the water heater burners when high water temperatures are present. It is non- resettable. If che high temperature shut off activates, the gas con- trol valve must be placed | If this were to occur, turn “OFF” the entire gas supply to the water heater. Contact the Sears Service Center.
WARNING
Should overheating occur or the gas supply fail to shut off, turn “OFF” the manual gas control valve to the appliance.
NOT ENOUGH OR NO HOT WATER

• Check the manual gas shut off valve to be sure it is open.

• Check the pilot flame. It may have gone out. All models have an opening behind che outer door for viewing the pilot.

• If the pilot is not lit, follow che “Lighting” instructions in this manual or located above the gas control valve on the water heater co relight the pilor. If che water was extremely hot and is now cold, the high limit safety temperature shut off may have put out the burner and pilot. If the high temperature shut off activates, the control valve must be replaced. Contact the Sears Service enter

• The gas control knob must be turned to the “ON” position.

• The temperature adjustment dial may be set too low. See the

• Temperature Regulation” section.

• The gas company can check the gas input to see if it is correct.
  An underfired water heater will not heat water as quickly.

• Look for leaking or open hot water faucets. Make sure al! are closed.

• The cold wacer inlet temperature may be colder during the winter months. It will take longer to heat the water and seem like less hot water.

• If you cannot find what is wrong, call the Sears Service Center.

WATER IS TOO HOT

• The cemperature adjustment dial may be set too high. See the “Temperacure Adjustment” section.
  NOTE: A period of time is necessary after an adjustment has been made for the water temperature to reach the new temperature setting.

• If lower temperacure settings will not lower the water tempera- ture, call che Sears Service Center

WARNING
Due to the nature of the typical gas water heater, the water temperature in certain situations may be hotter than the thermostat setting.
Short, frequent draws of hot water – especially with very cold incoming water – can shock the thermostat into brief operation resulting in hotter and hotter layers of water closer to the top of the tank.
Changes in hot water usage patterns or raising the tem- perature differential between the cut-on of the thermo- stat and the cold water temperature will usually eliminate the problem.

Leakage Checkpoints

Use this guide to check a “Leaking” water heater. Many suspect- ed “Leakers” are not leaking tanks. Often the source of the water can be found and corrected.
If you are not thoroughly familiar with your local gas codes, your water heater, and eafety practices, contact the Sears Service Center to check the water heater. CAUTION
Read this manual first. Then before checking the water heater make sure the gas supply has been turned “OFF”, and never turn the gas “ON” before the tank is completely full of water.
CAUTION
Never use this water heater unless it is completely filled with water. To prevent damage to the tank, the tank must be filled with water. Water must flow from the hot water faucet before turning “ON” gas to the water heater.

A Water at the draft hood is water vapor which has condensed out of che combustion products. This is caused by a problem in the vent. Contact he Sears Service Center.
B  Condensation may be seen on pipes in humid weather or pipe connections may be leaking.
C   The primary anode rod fitting may be leaking. Small amounts of water from the temperacure-pressure
D relief valve may be due to thermal expansion or high water pressure in your area.
E  * The temperature-pressure relief valve may be leaking at the tank fitting.
F Water from a drain valve may be due to the valve opened slightly.
G* The drain valve may be leaking at the tank ficting.
H Combustion products contain water vapor which can condense on the cooler surfaces of the tank. Droplets form and drip into the fire or run on the floor. This is common at the time of startup after installation and when incoming water is cold.
I** Water in the water heater bottom or on the floor may be from condensation, loose connections, or che relief valve.
DO NOT teplace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken. Leakage from other appliances, water lines, or ground seepage should also be checked.
NOTE: To check where threaded portion enters tank, insert cotton swab between jacket opening and fitting. If cotton is wet, follow “Draining” instructions in the “Service and Adjustment” section and then remove fitting. Pat Pipe dope or teflon tape on the threads and replace. Then follow “Filling the Water Heater” instructions in the “Installation Instructions” section.

Parts Order List

POWER MISER™ 12 GAS WATER HEATERS
MODEL NUMBERS:

POWER MISER™ 12 GASWATER HEATERS MODEL NUMBERS:

PART NUMBERS
1| Temperature-Pressure Relief Valve| 9000071| 9000071| 9000071| 9000071| 9000071| 9000071
2| Primary Anode Rod| 9000734| 9000734| 9000734| 9000734| 9000734| 9000734
3| Cold Inlet Nipple (I leat Trap)| 9000948| 9000948| 9000948| 9000948| 9000948| 9000948
4| Drain Valve| 9000254| 9000254| 9000254| 9000254| 9000254| 9000254
5| Drain Valve Washer (17/32″ x ‘3/64″ x Vs” thick)*| 9001584| 9001584| 9001584| 9001584| 9001584| 9001584
6| Model Rating Plate| 270118| 270118| 270118| 270118| 270118| 270118
7| Pilot| 9000284| 9000284| 9000284| 9000284| 9000284| 9000284
8| Thermocouple| 4233900| 4233900| 4233900| 4233900| 4233900| 4233900
9| Pilot Tubing w/Fittings| 9000278| 9000278| 9000278| 9000278| 9000278| 9000278
10| Burner Orifice (Drill Size)| 0230141 #36 (HA)| 0230120 #33| 0230141 #36 (HA)| 0230120 #33| 0230160 #31 (HA)| 0230144 #29
11| Manifold| 9002615| 9002615| 9002617| 9002617| 9002621| 9002621
12| Burner| 9002411| 9002411| 9002411| 9002411| 9002411| 9002411
13| Manifold Cover| 9002494| 9002494| 9002494| 9002494| 9002494| 9002494
14| Inner Door| 9000281| 9000281| 9000281| 9000281| 9000281| 9000281
15| Gas Control Valve| F145-1277| F145-1277| F145-1277| F145-1277| F145-1277| F145-1277
16| Temperature Adjustment Knob| F145-1280| F145-1280| F145-1280| F145-1280| F145-1280| F145-1280
17| Restrictor Ring| 9001208| 9001208| 9001208| 9001208| 9000297| 9000297
18| Dip Tube| 9002444| 9002444| 9002443| 9002443| 9002444| 9002444
19| Flue Baffle| 9000944| 9000944| 9000945| 9000945| 9001452| 9001452
20| Draft Hood| 9000273| 9000273| 9000273| 9000273| 9000274| 9000274
21| Secondary Anode Rod and Hot Outlet Nipple (Heat Trap)| 9001792| 9001792| 9001792| 9001792| 9001792| 9001792

| Manual| 2915830|

| Mag-Erad| 23600|

• These parts are also available at most Sears retail stores.
  ** Also available at most hardware stores.
  Replaced only on return of damaged plate.

Now that you have purchased your Gas Water Heater, should a need ever exist for repair parts or service, simply contact any SEARS Service Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide pertinent facts when you call or visit.
All parts listed may be ordered from any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the parts you need are not stocked locally, your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling.
The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve. |

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
MODEL NUMBER PART DESCRIPTION
PART NUMBER NAME OF ITEM.
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST

Warranty

About Your Warranty
THE PRICE OF YOUR WATER HEATER DOES NOT INCLUDE A FREE CHECKUP SERVICE CALL. On Water Heater Installations Arranged By Sears, Sears warrants the installation.
ON INSTALLATIONS NOT MADE BY SEARS AUTHORIZED CONTRACTORS:

1. Your Sears warranty applies to the product only.
2. Sears does not warrant the installation.
3. A charge will be made on service calls due to poor or incomplete installation. These include:
   a. Adjusting thermostat.
   b. Lighting pilot.
   c. Leaks in pipes or fittings.
   d. Improper venting
   e. Condensation

This manual is in non-technical language. It may help you avoid the cost of a needless service call. Many service calls really aren’t needed. Such as when:

1. The gas is turned “OFF”.
2. The pilot is out.
3. A gas or water leak is due to loose pipe or connections.

FULL ONE YEAR WARRANTY ON WATER HEATER
For one year from the date of purchase, when your Sears Kenmore water heater is installed and operated in a single-family residence in accordance with the instructions in this manual, Sears will:

1. Repair defects in material or workmanship in this water heater, free of charge.
2. Furnish and install a new current model water heater of equal capacity and quality, free of charge, if a leak occurs in the tank.

LIMITED WARRANTY ON TANKS THAT LEAK
After one year and through 12 years from the date of purchase for water heaters used in a single-family residence, if a leak occurs in the tank, Sears will furnish a new current model water heater of equal capacity and quality. You will be charged for any installation.
LIMITED WARRANTY ON PARTS
After one year and through 12 years from the date of purchase, when your Sears Kenmore water heater is used in a single-family residence and is installed and operated in accordance with the information in this manual, if a part fails due to a materials or workmanship, Sears will furnish a replacement free of charge. You will be charged for labor.
If the water heater is subjected to commercial, institutional, industrial or use in residences of two families or more, the above warranty coverage for tanks that leak is effective for 2 years from the date of purchase and the above parts warranty is effective for 1 year from the date of purchase.
To obtain warranty service, SIMPLY CALL 1-800-4MY-HOME (1-800-469-4663). “This warranty applies only while this product is in use in the United States.”
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., Dept. 817 WA, HOFFMAN ESTATES, IL 60179

Sears Installation Warranty
In addition to any warranty extended to you on the Sears merchandise involved, which warranty becomes effective the date the merchandise is installed should the workmanship of any Sears arranged installation prove faulty within one year, Sears will, upon notice from you, cause such faults co be corrected at no additional cost to you. If you want this heater professionally installed by Sears contact your Sears Salesperson.
They will arrange for prompt, quality installation.
Sears Installation Policy
All installation labor arranged by Sears shall be performed in a neat, workmanlike manner in accordance with generally accepted trade prac- tices. Further, all installations shall comply with all local laws, codes regulations and ordinances. The customer shall also be protected, dur- ing installation, by insurance relating to property damage, Worker’s Compensation and Public Liability.
If you want this water heater professionally installed by Sears contact your Salesperson. They will arrange for prompt, qualicy installation by Sears authorized contractors.
The model number of your water heater is found on the model rating plate on the front of the water heater.

For in-home major brand repair service
Cail 24 hours a day, 7 days a week
1-800-4-MY-HOME
(1-600-469-4663)
Sears, Roebuck and Co.,
Hoffman Estates,
IL 60179 U.S.A.
0002915830-!

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