SEALEY RE2281 1000KG Coil Spring Compressor Wishbone Suspension Instruction Manual

INSTRUCTIONS FOR-
COIL SPRING COMPRESSOR-
WISHBONE SUSPENSION 1000KG
MODEL NO: RE2281

RE2281 1000KG Coil Spring Compressor Wishbone Suspension

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will if used according to these instructions and properly maintained, give you years of trouble-free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND CAUTIONS.  USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE  AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY INSTRUCTIONS

• DANGER! Stop compressing the spring before the coil windings touch.

• WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.
  ✓ Ensure that a vehicle that has been jacked up is adequately supported with axle stands and that the wheels are chocked, refer to the vehicle manufacturer’s service instructions or a proprietary manual.

• WARNING! Wear approved safety eye protection (standard spectacles are not adequate).

• WARNING! Measure the outer diameter of the spring to be compressed and select the correct set of yokes to fit the spring.
  X DO NOT operate the spring compressor if parts are damaged or missing as this may cause failure and/or personal injury.
  X DO NOT force the spring compressor to achieve a task it is not designed to perform.
  X DO NOT allow untrained persons to use the spring compressor.
  ✓ Familiarise yourself with the applications, limitations, and potential hazards of the spring compressor.
  ✓ Maintain the spring compressor in good condition. Replace or repair damaged parts. Use genuine parts only. Unauthorized parts may be dangerous and will invalidate the warranty.
  ✓ Keep the work area clean, and uncluttered and ensure there is adequate lighting.
  ✓ Keep hands and body clear of the spring when operating the spring compressor.
  ✓ Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
  ✓ Remove ill-fitting clothes. Remove ties, watches, rings, and other loose jewelry. Contain and/or tie back long hair.
  ✓ Wear appropriate protective clothing.
  ✓ When not in use clean and store the spring compressor in a safe, dry, childproof location.

TECHNICAL SPECIFICATION

Model No: ……………………………………………….RE2281
Contents: ……………………………………………Yokes (x4),
……………………………………………………….Force Screw,
………………………………… 23 to 19mm Drive Extension
……………………. 19mm Combination Ratchet Spanner
………………………………………. 8mm T-Handle Hex Key
Capacity:………………………………………………….1000kg
Size/Suitability: ………………………………….Ø60-170mm
Jaw Opening: ………………………………………30-245mm
Drive: ………………………………………….19 & 23mm Hex

INTRODUCTION

Designed for use on wishbone suspension using access points in the rear suspension arm. Features two pairs of carefully shaped yokes that prevent the coil spring from bowing. Saves time over traditional methods of demounting springs.

INSTRUCTIONS FOR USE

 Warning! Measure the outer diameter of the spring to be compressed and select the correct set of yokes.
IMPORTANT! Do not start by using the coil spring compressor fully extended, but adjusted to a length of approx. 200mm. This will ensure adequate travel to fully expand  and compress the spring regardless of the initial spring tension.
 Ensure that the coil spring to be compressed is free from dirt and grease where the yokes will be in contact with it.
4.1. Jack up the vehicle to remove the coil spring. Ensure that the vehicle is safely and properly supported.
4.1.1. Insert the yoke (Fig.1-2 or 4) into the lower spring windings.
4.1.2. Insert yoke (Fig.1-1 or 3) into the upper spring windings. Ensure that the spring windings sit between the inner and outer rims of the yoke.
4.1.3. Insert the main body of the spring compressor into the inside of the spring from below with the hexagonal drive nut facing downwards (Fig.2). Guide the compressor through the lower yoke and up into the upper yoke, when the compressor has passed through the upper yoke turn the body through approx 50° so it locates in the locking grooves on the yoke (Fig.3).
4.1.4. Fit the 23 to 19mm Drive Extension to the hexagonal drive nut and begin to turn the hexagonal drive nut with the 19mm Combination Ratchet Spanner, until the yokes are firmly in contact with the spring. Before proceeding ensure that the spring is correctly placed within both yokes and that yokes are correctly aligned on the compressor body.  Insert the 8mm  T-Handle Hex Key into the lower end of the Force Screw, to hold the Force Screw stationary whilst the Drive Extension is being turned (Fig.4).
4.1.5. Now continue to compress the spring.
 Warning! An air wrench must not be used. use of an air wrench will invalidate the warranty.
 Warning! Spring compression muST CeASe beFOre the windings touch. DO NOT allow the compressor to reach the limit of its travel in either direction.
4.1.6. Remove the spring and compressor assembly from the vehicle as soon as you have attained sufficient compression.
4.1.7. With the spring adequately supported drive the compressor in the opposite direction and remove the compressor and yokes from the spring.
4.1.8. To re-mount the spring back in the wishbone assembly, reverse the compress procedure.

5. MAINTAINING THE COMPRESSOR

5.1. General Maintenance.
5.1.1. Before each use check the compressor to ensure it is not damaged or worn.  If suspect, do not use the unit, but contact your local Sealey Dealer who will be able to advise you regarding repair kits and spare parts.
5.1.2. Grease the compressor spindle as necessary, at least every six months using graphite grease.
5.1.3. Keep the compressor clean, and when not in use store it in a safe, dry, childproof location.

Environmental protection.
** Recycle unwanted materials instead of disposing of them as waste. All tools, accessories, and packaging should be sorted, taken to a recycling center, and disposed of in a manner that is compatible with the environment.
NOTE: It is our policy to continually improve products and as such, we reserve the right to alter data, specifications, and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
Warranty: The guarantee is 12 months from the purchase date, proof of which will be required for any claim.
Information:** For a copy of our latest catalog and promotions call us at 01284 757525 and leave your full name and address, including postcode.

Sole UK Distributor, Sealey group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
01284 757500
01284 703534
sales@sealey.co.uk
www.sealey.co.uk

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