THOMSON PC-Series Precision Linear Actuator Instruction Manual

June 1, 2024
THOMSON

THOMSON PC-Series Precision Linear Actuator

Product Information

Specifications

  • Model: PC-Series Precision Linear Actuator
  • Edition: 2024-03
  • Manufacturer: Thomson

Product Usage Instructions

  1. General
  2. About this manual : It is essential to read this manual thoroughly before installing the actuator and ensure that you have the necessary qualifications for installation.
  3. Target group : This manual is intended for qualified mechanical and electrical personnel.
  4. Symbols used : Pay attention to symbols indicating warnings, instructions, or mechanical hazards.
  5. Transport and Storage
    • Transport and Storage: Handle with care during transport and store in a dry, secure location.
    • Disposal: Contact Thomson for proper disposal instructions if required by law.
  6. Support
    If you require technical support or information about the product, contact the nearest Thomson Service Center or visit www.thomsonlinear.com.

Frequently Asked Questions

  • Q: What should I do if I encounter technical issues during installation?
    A: Contact the nearest Thomson Service Center for assistance with technical issues.

  • Q: Can I dispose of the product myself?
    A: If required by law, contact Thomson for guidance on proper disposal methods.

Version History

Edition Reason for revision
2014-01 First edition
2023-07 PC45 changed to PC40 in table T.6.1.1 and new lit code (was

DW110697-GB)
2024-03| Table reference on page 21 in point 13 changed to T5.5.3.

Warranty

The Thomson PC-Series™ is warranted to be free from defects in materials and workmanship for twelve (12) months from the date of delivery. The application of this product is the responsibility of the buyer and Thomson makes no representation or warranty as to the suitability of the product for any particular use or purpose. For a copy of the entire warranty for this product that is contained in our standard terms and conditions of sale, please go to http://www.thomsonlinear.com/website/com/eng/support/terms_and_conditions.php.

Disclaimer

Technical changes to improve the performance of the equipment may be made without prior notice!
All rights reserved. No part of this work may be reproduced in any form (by printing, photocopying, microfilm or any other method) or processed, copied or distributed by electronic means without the written permission of Thomson.

General

About this manual
This manual describes how to install the Thomson PC-Series precision linear actuator mechanically and electrically. It also contains, among other things:

  • technical data
  • dimensional drawings
  • type designation key.

It is important to carefully read this manual before installing the actuator and to have the correct qualifications needed to perform the installation.

  • Target group
    This manual addresses qualified mechanical and electrical personnel.

  • Symbols used
    This symbol is shown to highlight a general warning, general instruction or as a warning for a mechanical hazard.

  • Transport and storage
    The actuator may only be transported and stored in the original packaging supplied by Thomson. The temperature during transportation and storage must be between -40 to +85 °C (-40 to +185 °F). Avoid shocks to the package. If the package is damaged, check the actuator for visible damage and notify the carrier, and if appropriate also Thomson.

  • Disposal
    Where required by law, used packaging and actuators are taken back by Thomson for professional disposal if the transportation cost is taken over by the sender. Please contact Thomson for information on where to ship it.

  • Support
    In case you need technical support or any information related to this product, please contact the nearest Thomson Service Center. See the back of this manual. You can also visit www.thomsonlinear.com for information on this product and how to get in touch with us.

Safety and Standards

Safety notes

  • Only properly qualified personnel are permitted to perform mechanical and electrical installation, service or maintenance on this product. Properly qualified personnel are familiar with mechanical or electrical installation work and have the appropriate qualifications for their jobs.
  • Read this manual and any other available documentation before working on the equipment. that the actuator is or shall be a part of.
  • Keep strictly to the data in this manual and on the nameplate on the actuator and never exceed the performance limits stated herein.
  • Never work on the actuator or its installation with the power on.
  • Never unplug any cables or connectors during operation or with power on.
  • Immediately stop using the actuator if it seems faulty or broken in any way and notify an appropriate person so that corrective actions can be taken.
  • Never try to open the actuator as that will compromise the sealing and the function of the actuator. There are no serviceable components inside.
  • Grease may be present on the extension tube. Contact is non-hazardous. The film should not be removed.

Standards

EC Declaration of Conformity

We, Tollo Linear AB
declare that this product corresponds with the directive 2006/42/EC annex 2.1.B, RoHS II directive 2011/65/EU, WEEE directive 2002/96/EC, low voltage directive 2006/95/EC (EN60204-1:2006+A1:2009) and also with the directive of electromagnetic compatibility 2004/108/EC (EN55014-1:2006+A1:2009, EN61000-6-3:2007, EN61000-3-2:2006+A2:2009, 61000-3-3:2008) and that the standard EN ISO 12100:2010, Safety of machinery, have been applied.

THOMSON-PC-Series-Precision-Linear-Actuator-Fig- \(1\)

Installation

Nameplate
The nameplate can be found on the actuator cover tube. It will tell you which model of actuator you have and its basic performance data. Please study the nameplate to see what type of actuator you have before starting any installation or service on the actuator. If you need any assistance from Thomson, please tell us the manufacturing date and the designation of the actuator(s) in question.

THOMSON-PC-Series-Precision-Linear-Actuator-Fig- \(2\)

Terminology

THOMSON-PC-Series-Precision-Linear-Actuator-Fig- \(3\)

  • A. inline style PC-Series actuator without RediMount system
  • B. inline style PC-Series actuator with RediMount system
  • C. parallel style PC-Series actuator with belt gear and RediMount system

1. input shaft| 5. front adaptor| 9. access plug for coupling clamping element
---|---|---
2. motor flange plate| 6. RediMount system| 10. belt gear with Redimount system
3. grease port| 7. cover tube|
4. front plate| 8. extension tube|

Operation environment

THOMSON-PC-Series-Precision-Linear-Actuator-Fig- \(4\)

The operation temperature range is between -20 to +70° Celcius. The protection degree against the ingress of water and particles is IP65.

General mounting guidelines
The unit can be mounted in any direction but do not mount the actuator so that the cover tube is subjected to any bending or twisting forces.

THOMSON-PC-Series-Precision-Linear-Actuator-Fig- \(5\)

Mount the actuator so that the the maximum permissible load and load torques for the input shaft or the extension tube never are exceeded during standstill or operation. See Table T6.1.1 for load and load torque data for each model.

Make sure to install the actuator so that the extension tube never runs into the mechanical end stops. The distance between the mechanical end stops (Send) is the ordering stroke (Smax) plus 2.5 (± 0.5) mm of extra travel in both ends (Safe).

THOMSON-PC-Series-Precision-Linear-Actuator-Fig- \(7\)

  • Warning! Do not hold the extension tube while the unit is energized.
  • Warning! The extension tube is not self-holding – in a vertical application a brake is required to hold the load at a standstill. If it is removed the extension tube may start moving with the possible risk of injury to people or damage to the equipment.
  • Warning! Never run into the mechanical ends of the unit.

Mounting of the unit using the mounting holes
All PC-Series actuators have mounting holes in the front plate while the parallel style also has mounting holes in the rear plate on the belt gear. The mounting holes can be used to attach the unit to the support or to the mounting accessories designed for the purpose (see point 4.7). Make sure to follow the general mounting guidelines (see point 4.4) when using the mounting holes.

Mounting of the unit using the front plate mounting holes
See the below drawings for the hole pattern, size and thread depth of the front mounting holes. Note that the mounting holes on PC32 and PC40 have a 14 mm long unthreaded part before the thread starts.

THOMSON-PC-Series-Precision-Linear-Actuator-Fig- \(8\)

| Mounting hole size| Total mounting hole depth [mm]| Outer unthreaded depth [mm]| Inner threaded depth [mm]
---|---|---|---|---
PC25| M3| 14| 0| 14
PC32| M6| 44| 14| 30
PC40| M6| 44| 14| 30

Mounting of the unit using the rear plate mounting holes on parallel-style units
See the below drawings for the hole pattern, size and thread depth of the rear mounting holes.

THOMSON-PC-Series-Precision-Linear-Actuator-Fig- \(9\)

| Mounting hole size| Mounting hole thread depth [mm]
---|---|---
PC25| M5| 8
PC32| M6| 8
PC40| M6| 8

Mounting of the unit using the extension tube rod end
The extension tube rod end always has either a male or a female threaded rod end mounted from the factory. A spherical joint (see point 4.7.1) or a clevis (see point 4.7.2) can also be mounted to the male threaded rod end, either from the factory or by the customer as a seperate part in which case you must follow the below instructions plus the instructions for the spherical joint or the clevis. The designation on the nameplate and the ordering key (table T6.2.1) will help you determine which rod end accessory the unit is equipped with. If a spherical joint or a clevis is delivered as a seperate part you have to determine which of them it is (see the part number on the accessory packaging labels) and the actuator model (see the nameplate) and follow the appropriate instructions to mount it (see point 4.7.1 or 4.7.2). If in doubt, contact customer support

  1. Male threaded rod end
    | A| B
    ---|---|---
    PC25| 22| M10 × 1.25
    PC32| 22| M10 × 1.25
    PC40| 26| M12 × 1.25
  2. Female threaded rod end

| A| B
---|---|---
PC25| 15| M10 × 1.25
PC32| 15| M10 × 1.25
PC40| 18| M12 × 1.25

The extension tube can handle some side load (see table T6.1.1 for load and load torque data for each model) but to improve overall performance and life it is good practice to follow the below points even if the side loads do not exceed the maximum permitted levels.

  • Make sure the extension tube travels in a straight line about the cover tube.
  • Try to align the centre of the load with the extension tube travel centre.
  • Avoid side loads altogether if possible.

Mounting of the unit using the mounting accessories
The unit can be shipped with mounting accessories mounted from the factory, in this case, the designation on the nameplate and the ordering key (table T6.2.1) will help you determine which accessory the unit is equipped with and which mounting instruction below to follow. Some of these mounting accessories can also be ordered as seperate parts and be mounted to the actuator by the customer. In this case, you have to determine which accessories (see the part number on the accessory packaging labels) and actuator models (see the nameplate) you have and select appropriate instructions. If in doubt, contact customer support.

Spherical joint
To be able to mount a spherical joint the extension tube must be equipped with a male threaded rod end. Screw the joint onto the rod end and secure it with the jam nut. Use a solid pin to connect the joint to the load. Keep in mind that any play between the pin and the joint may affect the accuracy.

| A (REF.) | B (REF.) | C| D (Ø)| E (H9)| F| G| H| p/n
---|---|---|---|---|---|---|---|---|---
PC25| 50| 64| 28| 10| 10.5| 14| 19| 17| D607 406
PC32| 50| 64| 28| 10| 10.5| 14| 19| 17| D607 407
PC40| 58| 74| 32| 12| 12| 16| 22| 19| D607 408

assuming a 2 mm gap from jam nut to shoulder.

Front clevis
To be able to mount a separate front clevis the extension tube must be equipped with a male threaded rod end. Screw the clevis onto the rod end and secure it with the jam nut.

| A (REF.) | B (REF.) | C| D (Ø h11)| E (B11)| F| p/n
---|---|---|---|---|---|---|---
PC25| 47| 59| 20| 10| 10| 20| D607 409
PC32| 47| 59| 20| 10| 10| 20| D607 410
PC40| 56| 70| 24| 12| 12| 24| D607 411

assuming a 2 mm gap from jam nut to shoulder.

Rear clevis – for PC25 parallel style models
The rear clevis is mounted to the rear plate of the belt gear housing. All necessary screws to attach it to the actuator are included. Make sure to tighten all four screws according to Table T6.3.1. Use a solid pin to connect the joint to the load. Keep in mind that any play between the pin and the joint may affect the accuracy.

THOMSON-PC-Series-Precision-Linear-Actuator-Fig-
\(14\)

| A| B| C| D| E (Ø H9)| F| G| H (h14)| I| p/n
---|---|---|---|---|---|---|---|---|---|---
PC25| 36| 45| 92| 51| 8| 64| 72| 16| 38| D607 412

Rear clevis – for PC32 and PC40 parallel-style models
The rear clevis is mounted to the rear plate of the belt gear housing. All necessary screws to attach it to the actuator are included. Make sure to tighten all four screws according to Table T6.3.1. Use a solid pin to connect the joint to the load. Keep in mind that any play between the pin and the joint may affect the accuracy.

THOMSON-PC-Series-Precision-Linear-Actuator-Fig-
\(15\)

| A| B| C| D| E (Ø H9)| F| G| H (H14)| I| p/n
---|---|---|---|---|---|---|---|---|---|---
PC32| 35,5| 60| 117| 64,5| 10| 65.5| 75,5| 26| 45| D607 413
PC40| 42,5| 70| 136| 73,5| 12| 75.5| 88| 28| 52| D607 414

Front mounting plate
The front mounting plate is mounted to the front plate of the cover tube. All necessary screws to attach it to the actuator are included. Make sure to tighten all four screws according to Table T6.3.1.

| A| B| C| D| E| F| p/n
---|---|---|---|---|---|---|---
PC25| 60| 10| 6.6 (2×)| –| 40| 76| D607 415
PC32| 64| 10| 7.0 (4×)| 32| 45| 80| D607 416
PC40| 72| 10| 9.0 (4×)| 36| 52| 90| D607 417

Foot mount for inline-style models
The foot mount consists of a front and rear bracket. All necessary screws to attach it to the actuator are included. Make sure to tighten all attachment screws according to Table T6.3.1.

THOMSON-PC-Series-Precision-Linear-Actuator-Fig-
\(17\)

| A (JS15)| B| C| D| E| F| G| H| I| J| K| L| p/n
---|---|---|---|---|---|---|---|---|---|---|---|---|---
PC25| 30| 26| 52| 37| 6.6| 6.6| 16| 64| 15| 22| 8.5| 28| D607 418
PC32| 32| 32| 65| 45| 6.6| 6.6| 24| 78| 15| 35| 8.5| 35| D607 419
PC40| 36| 36| 70| 52| 9| 6.6| 28| 85| 15| 36| 8.5| 38.5| D607 420

Foot mount for parallel-style models
The foot mount consists of a front and rear bracket. All necessary screws to attach it to the actuator are included. Make sure to tighten all attachment screws according to Table T6.3.1.

THOMSON-PC-Series-Precision-Linear-Actuator-Fig-
\(18\)

| A| B| C| D| E| F| G| H| p/n
---|---|---|---|---|---|---|---|---|---
PC25| 30| 26| 26| 37| 6,6| 16| 16| 40| D607 421
PC32| 32| 32| 32| 45| 6,6| 24| 24| 45| D607 422
PC40| 36| 36| 52| 52| 9| 28| 28| 52| D607 423

Fixed front trunnion
The fixed front trunnion consists of a plate with two shafts. All necessary screws to attach it to the actuator are included. Make sure to tighten all attachment screws according to Table T6.3.1. Contact your local bearing supplier for advice on suitable bearings between the trunnion pins and the support.

THOMSON-PC-Series-Precision-Linear-Actuator-Fig-
\(19\)

| A (REF.)| B (h14)| C (h14)| D (e9)| E| p/n
---|---|---|---|---|---|---
PC25| 66| 42| 12| 12| 14| D607 424
PC32| 74| 50| 12| 12| 14| D607 425
PC40| 95| 63| 16| 16| 19| D607 426

Fixed rear trunnion for parallel-style models
The fixed rear trunnion consists of two shafts. All necessary screws to attach it to the actuator are included. Make sure to tighten all attachment screws according to Table T6.3.1. Contact your local bearing supplier for advice on suitable bearings between the trunnion pins and the support.

| A (REF.)| B (h14)| C (h14)| D (e9)| E| p/n
---|---|---|---|---|---|---
PC25| 66| 42| 12| 12| 14| D607 433
PC32| 74| 50| 12| 12| 14| D607 434
PC40| 95| 63| 16| 16| 19| D607 435

Movable cover tube trunnion
The movable trunnion consists of two clamp units that are put around the profile of the unit at the desired position and joined and locked in place by the lock screws. Make sure to tighten the lock screws according to Table T6.3.1. Contact your local bearing supplier for advice on suitable bearings between the trunnion pins and the support.

THOMSON-PC-Series-Precision-Linear-Actuator-Fig-
\(21\)

| A| B| C (h14)| D (Ø e9)| E| F (h14)| p/n
---|---|---|---|---|---|---|---
PC25| 45| 51| 45| 12| 19| 12| D607 427
PC32| 74| 65| 50| 12| 25| 12| D607 428
PC40| 95| 75| 63| 16| 28| 16| D607 429

Mounting of sensor brackets
The bracket can be installed over the left or right corner of the cover tube surface under which the sensor magnet travels. The correct cover tube surface is marked with a magnet sign sticker (1). The bracket (2) is secured using the worm drive clamp (3) that is put around the cover tube and the bracket. Make sure the clamp tightening screw is correctly positioned in the slot of the bracket.

Mounting of sensors in the sensor brackets
The sensor is inserted in the slot of the sensor bracket and locked into position by the clamp screw (1).

  • If the sensor is mounted near magnetisable components, the switching characteristics of the sensor may change.

Motor installation on inline style actuators without RediMount system
The motor installation on a PC-Series actuator without a RediMount flange requires either a suitable bellhouse type of flange and a coupling or a gearbox to be mounted between the motor and the actuator. The flange dimensions for each actuator size can be found in the table below. Make sure that the maximum permissible drive shaft force and torque are not exceeded (see table T6.1.1.) at any time during stand still or operation.

| A| B| C| D| E| F| G
---|---|---|---|---|---|---|---
PC25| 6| 14.5| 2.5| 44| M4| 24| 27
PC32| 8| 16.5| 2.5| 44| M6| 32,5| 34
PC40| 12| 18.6| 2.4| 44| M6| 38| 41

Motor installation on actuators with RediMount system
The motor installation on a PC-Series actuator with a RediMount flange requires a suitable motor for the RediMount flange type the actuator in question is equipped with. Follow point 4.11.1 or 4.11.2 during installation depending on if the actuator is of inline or parallel style. Make sure that the maximum permissible drive shaft force and torque are not exceeded (see table T6.1.1.) at any time during stand still or operation. For removal of a motor see point 4.11.3.

Motor installation on inline style models with RediMount system

  1. Make sure the extension tube is fully retracted and then remove the sealing plug.
  2. Press the motor shaft onto the coupling inside of the flange.
  3. Use a hexagon key to tighten the coupling around the motor shaft. Correct tightening torque for PC25 models = 0.85 Nm and PC32 and PC40 = 2.0 Nm.THOMSON-PC-Series-Precision-Linear-Actuator-Fig- \(25\)
  4. Bolt the motor to the flange using four screws. Tighten the screws according to Table T6.3.1.
  5. Put the sealing plug back.

Motor installation on parallel style models with RediMount system

  1. Make sure the extension tube is fully retracted and then remove the sealing plug.
  2. Press the motor shaft on to the coupling inside of the belt gear flange.
  3. Use a hexagon key to tighten the coupling around the motor shaft. Correct tightening torque for PC25 models = 0.85 Nm and for PC32 and PC40 = 2.0 Nm.THOMSON-PC-Series-Precision-Linear-Actuator-Fig- \(27\)
  4. Bolt the motor to the flange using four screws. Tighten the screws according to Table T6.3.1.
  5. Put the sealing plug back.

Removal of the motor from a unit with the RediMount system
If removing a motor from a unit with the RediMount system the extension tube must be fully extended to make it possible to loosen the coupling.

Service and maintenance

  • General
    Regularly perform ocular control of the PC-Series unit and the installation it is a part of and service and repair if needed. If in doubt, please contact Thomson for advice.

  • Cleaning
    The PC-Series actuators are designed to withstand water washdown. If the actuator needs to be cleaned, clean it gently and do not use any tools that mechanically can damage the actuator. If detergents are to be used during cleaning it is recommended to stay within pH 3.5 – 8.5.

  • Lubrication
    Lubrication is needed after 600 hours of operation or 6 months depending on which happens first. Perform lubrication as described below.

  1. Make sure the extension tube is fully retracted to the mechanical end position. Retraction to the mechanical end position may only be done if the actuator is unloaded and the retraction motion may not exceed the maximum torque and speed listed in Table T5.3.1. Failing to do so may damage the actuator. Once in the mechanical end position, the retraction must be stopped immediately.
    T5.3.1 – Max. retraction torque and speed

    Model| Max. torque [Nm]| Max. speed [m/s)
    PC25| 0.25| 0.25
    PC32| 0.25| 0.25
    PC40| 0.50| 0.25

  2. Lubricate via the grease port (1) with a grease gun (nipple type DIN3405 D1/A) using a grease of type Urethyn E/M1 (semi-synthetic, high-temperature grease containing an organic thickener) with the amount listed in T5.3.2.

T5.3.2 – Grease amount and type

Model| Grease Amount [cm3/10 cm stroke]| Grease type
PC25| 0.75|

Urethyn E/M1

PC32| 0.75
PC40| 1.00

Replacement of coupling on inline models with RediMount flange
The coupling may break at overload in which case it can be replaced per the instructions below. Make sure when replacing a broken coupling that all other components are intact.

THOMSON-PC-Series-Precision-Linear-Actuator-Fig-
\(30\)

  1. Remove the cover lid (12) and loosen the screws on the coupling half (11) closest to the motor and remove it.
  2. Remove screws (6) and remove the motor.
  3. Make sure the extension tube on the unit (1) is fully retracted (this may not be changed until the screws (7) are tightened again).
  4. Remove screws (7) and the flange plate (3), the sealings (4) and the bell house (2).
  5. Loosen the lock screw on the coupling half closest to the unit (9) and remove it.
  6. Push on the new coupling and make sure the parts of the new coupling (9, 10 and 11) are fully pressed together.
  7. Make sure the coupling is at the correct LC distance as listed in Table T5.4.1.
  8. Tighten the lock screw on the coupling half as listed in Table T5.4.2.
  9. Make sure the sealing (4) is correctly positioned against the bell house (2) and the flange plate (3) before tightening screws (7) according to Table T6.3.1
  10. Mount the motor and tighten screws (6) according to table T5.4.2.
  11. Tighten the lock screw on the coupling half (11) according to the table.
  12. Check so that the o-ring (12) is not damaged, in which case it should be replaced, and put back the cover lid (12).
  13. Test run the unit without any load for 2 – 3 cycles to see that it runs smoothly and without any noise.

T5.4.1 – Distance LC

Model| LC [mm]
PC25| 10.0
PC32| 7.0
PC40| 14.0
T5.4.2 – Coupling half lock screw tightening torque

Model| Nm
PC25| 0.85
PC32| 2.00
PC40| 2.00

Replacement of belt gear timing belt
The belt may break at overload in which case it can be replaced per the instructions below. Make sure when replacing a broken belt that all other components are intact.

THOMSON-PC-Series-Precision-Linear-Actuator-Fig-
\(31\)

T5.5.1 – Screw size and tightening torque

Model| Screw in position| Number of screws and sizes| Tightening torque [Nm]

PC25

| 18| 4 × M5| 6.50

19

| 2 × M4| 3.30
4 × M3| 1.35
20| 2 × M4| 3.30

PC32

| 18| 4 × M6| 11.10
19| 6 × M4| 3.30
20| 4 × M4| 3.30

PC40

| 18| 4 × M6| 11.10
19| 6 × M5| 6.50
20| 4 × M5| 6.50

  1. Remove the cover lid (17) and loosen the lock screws on the coupling clamping unit (15).
  2. Remove screws (21) and washers (22) and remove the motor (2).
  3. Remove screws (18) and remove the plate (10).
  4. Remove screws (19) and carefully remove the rear belt gear housing (9).
  5. Check so that the belt wheel (14) and its bearing (12) are attached to the front belt gear housing and loosen the screw (20).
  6. Pull out the PC-Series unit (1) 5 mm from the rear housing and replace the belt (6).
  7. Push the unit (1) onto the housing again and tighten screw (20) according to table T5.5.1.
  8. Put back the front housing (9) and make sure pin (13) and the belt wheel (14) with its bearing (12) get correctly positioned.
  9. Mount screws (19) and tighten them according to Table T5.5.1.
  10. Mount plate (10) and tighten screws (18) med according to table T5.5.1.
  11. Mount the motor (2) and make sure it is correctly aligned to the coupling clamping unit (15) and its sleeve (23) before tightening screws (22).
  12. Make sure the coupling clamping unit (15) is positioned correctly at distance A (see table T5.5.2) from the upper edge of the bearing and that the sleeve (23) is inside of the clamping unit (15).
    T5.5.2 – Distance A

    Model| A [mm]
    PC25| 10.0
    PC32| 7.0
    PC40| 14.0

  13. Pre-tighten the clamping unit lock screws (15) and then tighten them crosswise until all have the correct tightening torque according to Table T5.5.3.
    T5.5.3 – Coupling clamping unit screw tightening torque

    Model| Nm
    PC25| 1.2
    PC32| 2.1
    PC40| 4.9

  14. Check so that the o-ring (16) is not damaged, in which case it should be replaced, and put back the cover lid (17).
  15. Test run the unit without any load 2 – for 3 cycles to see that it runs smoothly and without any noise.

Technical Specifications

Technical data

T6.1.1 – Technical Specifications(1)

| PC25| PC32| PC40
Profile size (w × h)| [mm]| 34 × 34| 45 × 45| 55 × 55
Linear speed, maximum| [m/s]| 1.33| 1.00| 1.66
Acceleration, maximum| [m/s2]| 10| 10| 10
Repeatability| [± mm]| 0.01| 0.01| 0.01
Input speed, maximum| [rpm]| 8000| 6000| 5000
Operation temperature limits| [°C]| -20 – +70| -20 – +70| -20 – +70
Dynamic load (Fx), maximum| [N]| 1250| 3200| 6000
Dynamic load (Fy), maximum| [N]| 20| 20| 50
Dynamic load (Fz), maximum| [N]| 20| 20| 50
Dynamic load torque (Mz, My), maximum| [Nm]| 10| 25| 25
Drive shaft force (Frd), maximum| [N]| 100| 300| 650
Input torque, maximum| [Nm]| 2.3| 5.1| 5.8
Drive shaft torque (Mta), maximum| [Nm]| 4.0| 9.2| 24
Weight of unit, inline style without RediMount| [kg]| 0.417 + (S [mm] × 0.0021)| 0.629 + (S [mm] × 0.0034)| 1.463 + (S [mm] × 0.0052)
Weight of unit, inline style with RediMount| [kg]| 0.543 + (S [mm] × 0.0021)| 0.893 + (S [mm] × 0.0034)| 1.853 + (S [mm] × 0.0052)
Weight of unit, parallel style| [kg]| 0.778 + (S [mm] × 0.0021)| 1.221 + (S [mm] × 0.0034)| 2.318 + (S [mm] × 0.0052)
Type of screw| ball screw| ball screw| ball screw
Protection class| IP65| IP65| IP65

  1. Specifications are subject to change without notice. It is the responsibility of the product user to determine the suitability of this product for a specific application.

Definition of forces

Ordering key

T6.2.1 – Ordering Key

1| 2| 3| 4| 5| 6| 7| 8| 9
PC| 25| LX| 423| B10–| 0270| M| J| 1
1. Actuator type

PC = PC-Series precision linear actuator

| 6. Stroke length (S max)

0000 – 9999 = distance in mm

---|---
2. Size

25 = profile size 34 × 34 mm

32 = profile size 45 × 45 mm

40 = profile size 55 × 55 mm


3. Transmission type

SX = inline style, directly coupled, no RediMount flange LX = inline style, directly coupled, RediMount flange PA = parallel style, 1:1 belt gear in standard position

| 7. Cylinder mounting

R = rear trunnion (fixed, mounted on belt gear)

C = rear clevis F = feet kit

M = trunnion (movable)

T = front trunnion (fixed, mounted on front housing)

P = front mounting plate

X = without any cylinder mounting


4. RediMount motor ID

000 – 999 = code for flange

XXX = code used when the unit has no RediMount flange.

| 8. Rod’s end

M = male thread (standard) F = female thread

J = spherical joint

C = front clevis

5. Screw type and lead

B03– = ball screw, 3 mm lead B04– = ball screw, 4 mm lead B05– = ball screw, 5 mm lead B10– = ball screw, 10 mm lead B20– = ball screw, 20 mm lead

| ****

9. Environmental

1 = IP65 rating (standard)

Screw tightening torque

T6.3.1 – Screw tightening torque

Screw size| Tightening torque [Nm]
M3| 1.35
M4| 3.30
M5| 6.50
M6| 11.10

Contact Information

EUROPE

United Kingdom

  • Thomson Office 9, The Barns Caddsdown Business Park Bideford, Devon, EX39 3BT
  • Phone: +44 1271 334 500
  • E-mail: [email protected]

Germany

  • Thomson Nürtinger Straße 70 72649 Wolfschlugen
  • Phone: +49 7022 504 403
  • Fax: +49 7022 504 405
  • E-mail: [email protected]

France

Italy

  • Thomson Via per Cinisello 95/97 20834 Nova Milanese (MB)
  • Phone: +39 0362 366406
  • Fax: +39 0362 276790
  • E-mail: [email protected]

Sweden

  • Thomson Bredbandsvägen 12 29162 Kristianstad
  • Phone: +46 44 590 2400
  • Fax: +46 44 590 2585
  • E-mail: [email protected]

USA, CANADA and MEXICO

ASIA

China

  • Thomson Rm 805, Scitech Tower 22 Jianguomen Wai Street Beijing 100004
  • Phone: +86 400 606 1805
  • Fax: +86 10 6515 0263
  • E-mail: [email protected]

India

  • Kollmorgen – Div. of Altra Industrial Motion India Private Limited Unit no. 304, Pride Gateway, Opp. D-Mart, Baner Road, Pune, 411045 Maharashtra
  • Phone: +91 20 67349500
  • E-mail: [email protected]

South Korea

  • Thomson 3033 ASEM Tower (Samsung-dong) 517 Yeongdong-daero Gangnam-gu, Seoul, South Korea (06164)
  • Phone: + 82 2 6001 3223 & 3244
  • E-mail: [email protected].

SOUTH AMERICA

Brazil

  • Thomson Av. João Paulo Ablas, 2970 Jardim da Glória – Cotia SP – CEP: 06711-250
  • Phone: +55 11 4615 6300
  • E-mail: [email protected].

www.thomsonlinear.com

PC_Series_Installation_Operation_MNUK-0023-02 | 20240321TJ
Specifications are subject to change without notice. It is the responsibility of the product user to determine the suitability of this product for a specific application. All trademarks are the property of their respective owners. ©2024 Thomson Industries, Inc.

References

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