MOXA MGate 5135/5435 Series Modbus TCP Gateways Installation Guide

MOXA MGate 5135/5435 Series Modbus TCP Gateways

Overview

The MGate 5135/5435 is an industrial Ethernet gateway for Modbus RTU/ASCII/TCP and EtherNet/IP network communications.

Package Checklist

Before installing the MGate 5135/5435, verify that the package contains the following items:

• 1 MGate 5135 or MGate 5435 gateway
• Quick installation guide (printed)
• Warranty card

NOTE: Please notify your sales representative if any of the above items are missing or damaged.

Optional Accessories (can be purchased separately)

• Mini DB9F-to-TB: DB9 female to terminal block connector
• WK-25: Wall-mounting kit, 2 plates, 4 screws, 25 x 43 x 2 mm

Hardware Introduction

LED Indicators

Ready

| Off| Power is off.

Green

| Steady: Power is on, and the MGate is

functioning normally.

Blinking (1 sec.): The MGate has been located by the MGate Manager’s Location function.

Red

| Steady: Power is on, and the MGate is booting

up.

Blinking (0.5 sec.): Indicates an IP conflict, or the DHCP or BOOTP server is not responding properly.
Blinking (0.1 sec.): the microSD card failed.

EtherNet/IP Adapter

| Off| No connection has been established.
Green| Steady: I/O data is being exchanged with all

of the connections.

Red

| Steady: Rejects the connection due to incorrect configurations.
Blinking (1 sec.): One or more connections

timed out.

Modbus RTU/ASCII/TCP

Client

| Off| No communication with Modbus device.
Green| Modbus communication in progress.

Red

| Blinking (1 sec.):Communication error.

1.    The Modbus slave device returned an error (exception).

2.    Received a frame error (parity error, checksum error).

3.    Timeout (the slave device does not

respond).

ETH 1, ETH 2

| Green| Steady ON: Ethernet link on at 100Mbps.
Blinking: Data transmitting at 100Mbps.
Amber| Steady ON: Ethernet link on at 10Mbps.
Blinking: Data transmitting at 10Mbps.
Off| Ethernet is not connected.

Dimensions

Reset Button

Restore the MGate to factory default settings by using a pointed object (such as a straightened paper clip) to hold the reset button down until the Ready LED stops blinking (approx. five seconds).

Hardware Installation Procedure

1. Connect the power adapter. Connect the 12 to 48 VDC power line or DIN-rail power supply to the terminal block of the MGate 5135/5435 device.
2. Use a Modbus serial cable to connect the MGate to a Modbus slave device.
3. Use an Ethernet cable to connect the MGate to the EtherNet/IP controller.
4. We designed the MGate 5135/5435 to attach to a DIN rail or mounted on a wall. For DIN-rail mounting, push down the spring and properly attach it to the DIN rail until it “snaps” into place. For wall mounting, install the wall-mount kit (optional) first and then screw the device onto the wall.

The following figure illustrates the two mounting options:

Wall- or Cabinet-mounting

We provide two metal plates for mounting the unit on a wall or inside a cabinet. Attach the plates to the unit’s rear panel with screws. With the plates attached, use screws to mount the unit on a wall. The heads of the screws should be 5 to 7 mm in diameter, the shafts should be 3 to 4 mm in diameter, and the length of the screws should be over 10.5 mm.

Software Installation Information

Please download the User Manual and Device Search Utility (DSU) from Moxa’s website: www.moxa.com Refer to the User’s Manual for additional details on using the DSU. The MGate 5135/5435 also supports login via a web browser. Default IP address: 192.168.127.254 Create your administration account and password when you log in the first time.

Pin Assignments

Modbus Serial Port (Male DB9)

*Signal ground Ethernet Port (RJ45)

Power Input and Relay Output Pinouts

V2+

| ****

V2-

| |

V1+

| ****

V1-

---|---|---|---|---
DC

Power Input 2

| DC

Power Input 2

| ****

N.O.

| ****

Common

| ****

N.C.

| DC

Power Input 1

| DC

Power Input 1

Specifications

Power Parameters

Power Input| 12 to 48 VDC
Power Consumption| MGate 5135 Series: 455 mA max.

MGate 5435 Series: 455 mA max.

Relays
Contact Current Rating| Resistive load: 2 A @ 30 VDC
Environmental Limits
Operating

Temperature

| Standard models: -10 to 60°C (14 to 140°F)

Wide temp. models: -40 to 75°C (-40 to 167°F)

Storage Temperature (package included)| -40 to 85°C (-40 to 185°F)
Ambient Relative

Humidity

| 5 to 95% RH
Physical Characteristics
Dimensions| MGate 5135 Series:

25 x 90 x 129.6 mm (0.98 x 3.54 x 5.1 in)

MGate 5435 Series:

42 x 90 x 129.6 mm (1.65 x 3.54 x 5.1 in)

Weight| MGate 5135 Series: 294 g (0.65 lb)

MGate 5435 Series: 403 g (0.89 lb)

---|---
Reliability
Alert Tools| Built-in buzzer and RTC
MTBF| MGate 5135 Series: 1,240,821 hrs.

MGate 5435 Series: 689,989 hrs.

ATTENTION

• Power terminal plug wiring size is 28-14 AWG, tighten to 1.7 in-lbs, wire Min. 80°C, Use copper conductors only.
• This device is an open-type equipment and intended to be installed in a suitable enclosure.
• If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
• When installing, the assembler is responsible for the safety of the system in which the equipment is incorporated.

NOTE

• This device is intended for use indoors and at altitudes up to 2,000 meters.
• Pollution degree 2.
• Clean the device with a soft cloth, dry or with water.
• The power input specification complies with the requirements of SELV (Safety Extra Low Voltage), and the power supply should comply with UL 61010-1 and UL 61010-2-201.

For any repair or maintenance needs, please contact us. Moxa Inc. No. 1111, Heping Rd., Bade Dist., Taoyuan City 334004, Taiwan +886-03-2737575

References

• Moxa - Your Trusted Partner in Automation
• Moxa - Support

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