REC Alpha Pure Series Solar Panels Instruction Manual
- June 10, 2024
- REC
Table of Contents
- REC Alpha Pure Series Solar Panels
- Product Information
- Technical Properties:
- Usage Instructions
- Mounting Methods
- Connections and Connectors
- Cable Management
- Panel Maintenance
- Recycling and Disposal
- INTRODUCTION
- SAFETY MEASURES
- INSTALLATION OF REC ALPHA SERIES PANELS
- INSTALLATION OF REC ALPHA PURE SERIES PANELS
- **INSTALLATION OF REC ALPHA PURE-R SERIES PANELS
- PANEL CHARACTERISTICS
- INSTALLATIONS ON WATER PLATFORMS
- INSTALLATIONS USING MODULE LEVEL POWER ELECTRONICS
- SIX-POINT MOUNTING CONFIGURATION
- EC DECLARATION OF CONFORMITY
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
REC Alpha Pure Series Solar Panels
Product Information
The REC Alpha Panels are certified according to IEC 61215 & IEC 61730 Standards. The product comes with an installation manual that includes safety measures, panel handling instructions, choosing an installation location, electrical installation, mechanical installation, panel installation, mounting methods, connections and connectors, cable management, panel maintenance, recycling, disposal of old electrical and electronic equipment, panel characteristics, and annexure for installations on water platforms, installations using module level power electronics, and six-point mounting configuration. The product has different series such as REC Alpha Series, REC Alpha Black Series, REC Alpha Pure Series, and REC Alpha Pure-R Series.
Technical Properties:
- REC Alpha Series – Technical Properties: Refer to Annexure 1
- REC Alpha Black Series – Technical Properties: Refer to Annexure 2
- REC Alpha Pure Series – Technical Properties: Refer to Annexure 3
- REC Alpha Pure-R Series – Technical Properties: Refer to Annexure 4
Usage Instructions
Before starting the installation process, read the installation manual carefully.
Panel Handling
Handle the panels with care and avoid dropping them. Do not place heavy
objects on the panels. Do not expose the panels to direct sunlight or heat
sources for an extended period of time.
In order to avoid damage, all REC solar panels should be handled with care and
protected from damage at all times. All warnings and instructions on the
packaging should be observed. Follow these guidelines when unpacking,
transporting, carrying, installing or storing panels:
- Record the serial numbers prior to installation and note the information in the system documentation,
- Carry the panels using both hands and do not use the junction box or cables as a grip,
- Do not allow the panels to sag or bow under their own weight when being carried,
- Do not subject panels to loads or stresses, e.g., leaning on them or through the placing of weight on them,
- Do not stand or walk on the panels,
- Avoid dropping the panels as any damage caused may be unseen,
- Keep all electrical contacts clean and dry,
- Do not apply force to the backsheet,
- Avoid using sharp or pointed objects if panels require marking,
- Never apply paints, adhesives or detergents to the front or rear of the panel,
- Do not use any solar panel that is damaged or has been tampered with,
- Never attempt to disassemble, modify, or adapt the panels or labels in any way as this will void the warranty.
NOTE
Use clean and protective gloves when handling the panel as this will avoid the
transfer of any fingerprints or soiling to the highly-sensitive and anti-
reflective glass surface, ensuring improved light transmission and avoiding any
contamination
The pallet packaging is not water- or weatherproof. Prior to installation, and
to avoid damage or degradation to the packaging or panel components, pallets
and panels must be stored in a controlled environment, ideally internal, where
it is protected from the elements, e.g., rain, dust, and direct sunlight. If
overnight storage in an uncontrolled environment is unavoidable, the panels
and the pallet packaging must be protected from direct exposure to the
elements and from contact with the ground, including earth, mud etc.
Choosing an Installation Location
Select an installation location that provides maximum sunlight exposure
throughout the day. Install the panels at an angle of 30-40 degrees from the
horizontal plane.
REC solar panels are designed to provide decades of durable and stable output
in installations up to 2000 m above sea level. Ambient operating temperatures
must be between -40° and +85°C.
The panels are not suitable for installation in potentially hazardous
locations nor should they be installed in the following locations: .
- Near sources of flammable gas or vapor e.g., gas containers or spray paint facilities,
- Near open flames,
- Where the panels are exposed to direct contact with salt water/spray,
- Under water or in water features,
- Where exposed to sulfur e.g., near sulfur springs or volcanoes,
- Where exposed to artificially concentrated sunlight,
- Where the panels may be exposed to harmful chemicals.
NOTE
For information regarding installations on water platforms, e.g., floating
pontoons, see Annex 1 at the rear of this manual.
Electrical Installation
Ensure that the electrical installation is performed only by a qualified
electrician. Follow the electrical installation instructions provided in the
manual.
DANGER – Electrical shock
Safety is paramount when working on an electrical installation. Always follow
the electrical requirements to avoid the risk of sparking, fire hazards, burns
and lethal electric shocks.
ELECTRICAL REQUIREMENTS
Application Class
REC solar panels are rated for use in electrical Application Class A,
Protection Safety Class II; at hazardous levels of voltage (>35V),
current(>8A) and power (>240W) where general contact access is anticipated
(panels qualified for safety through IEC 61730-1 and -2).
System Requirements
REC solar panels are only for use where they meet the specific technical
requirements of the complete system. Ensure other components will not cause
mechanical or electrical damage to the panels. Only panels of the same type
and power class should be connected.
String configuration
When connecting panels in a string, plan and execute according to the inverter
manufacturer’s instructions. The number of panels connected to an inverter
must not exceed the voltage limits and operating range permitted by the
manufacturer, nor under any circumstance exceed the maximum system voltage as
stated in the technical specifications for the product at the rear of this
manual. The maximum system fuse rating (overcurrent protection rating) and the
maximum reverse current for each panel can be found in the technical
specifications for the product at the rear of this manual.
The maximum number of panels in a string can be calculated by dividing the
maximum system voltage of the panel by its VOC accounting for the lowest
ambient temperature at site, e.g.: for a 1000V system, if the lowest ambient
temperature is 15°C, the panel has a VOC of 44.3 V and a temperature
coefficient of VOC of -0.24%/°C, the maximum panels per string is 22 (∆T°C =
25° – 15° = 10°; 10° x 0.24 = 2.4%; 44.3 + 2.4% = 45.4; 1000 V / 45.4 = 22.0,
so a total of 22 panels or 976 V). Qualified system designers can make exact
calculations that account for specific project requirements and site
conditions.
String connection
Panels connected in series must have the same current rating (A). The maximum
number of panels that can be connected in series or parallel depends upon
system design, inverter type and environmental conditions. String
configuration must correspond to the specifications of other system components
e.g., inverter. Refer to the reverse current rating of the panel indicated in
the technical characteristics at the rear of this manual or on the panel
datasheet.
Wiring layout
To minimize voltage surges (e.g., indirect lightning strikes), cables of the
same string must be bundled together so loops are as small as possible. String
configurations must be checked before commissioning. If open circuit voltage
(Voc) and short circuit current (Isc) deviate from specification, this may
indicate a configuration fault. Correct DC polarity must be observed at all
times.
Electrical Ratings
Electrical ratings are within a specific tolerance of measured values at
Standard Test Conditions (STC) as given in the technical characteristics for
each panel at the rear of this manual. Allow for increased panel output as a
result of conditions different to STC by multiplying the ISC and VOC values by
a factor of 1.25 (or according to local regulations) when determining
component voltage ratings, conductor ampacities, overcurrent device ratings
and size of controls connected to the PV output.
Mechanical Installation
Follow the mechanical installation instructions provided in the manual. Secure
the panels using clamps and continuous rails or short rails.
FIRE GUIDELINES
The REC solar panels covered by this manual have a Class C (referencing UL
790) fire classification. REC Alpha panels are rated Type 2 fire
classification according to IEC 61730-2:2016 (ref. ANSI/UL 1703); Utilize the
following fire safety guidelines when installing REC solar panels:
- Check with all relevant local authorities for fire safety requirements for any building or structure on to which the panels will be installed,
- The system design must ensure that it can be easily accessed in the event of a building fire,
- Check with relevant authorities for applicable regulations concerning setbacks or other placement restrictions that may apply for roof-mounted arrays,
- The use of DC ground fault interrupters is recommended. This may also be required by local and national codes,
- All electrical appliances are a fire risk. The panel must be mounted over a fire retardant roof covering rated for the application and a distance of at least 20 mm between the panel and the mounting surface, to allow the free circulation of air beneath the panels at all times.
ORIENTATION
The optimal mounting position of a panel results in the sun’s rays falling
perpendicular (i.e., at 90°) to the surface. To maximize system output, panels
should be installed at the optimum orientation and tilt angle. The specifics
of this depend on location and can be calculated by a qualified system
designer. All panels in a string should, wherever possible, have the same
orientation and tilt to ensure the system does not underperform due to
mismatched outputs. Dependent on local conditions, a lower angle of
installation will potentially increase the requirement for regular cleaning.
NOTE
The IP rating of the junction box provides a level of protection that allows
panels to be mounted in any orientation.
Panel Installation
Follow the panel installation instructions provided in the manual. Ensure that
the panels are installed securely and there is no movement or vibration.
REC solar panels are designed for capturing solar radiation and can be
installed where they conform to all local structural regulations. If
installing REC solar panels in overhead or vertical constructions, the
installer must ensure that all local building codes and regulations specific
to such installations are correctly followed. There are different options for
securing REC solar panels depending on the design of the array. Mounting
hardware is not supplied by REC. Ensure the mounting structure can withstand
anticipated wind and snow loads. Follow the mounting hardware manufacturer’s
instructions and recommendations at all times.
NOTE
Panels must be installed so that the cells are not shaded as this will reduce
electrical output. If partial shading is inevitable at certain times of the
day or year, it must be kept to an absolute minimum. Remove any labels or
stickers that may be on the front of the panels and ensure no residue is left
on the glass.
CAUTION
There must be a minimum clearance gap of 20 mm between the uppermost part of
the installation surface (e.g., rooftop) and the lowest part of the panel
(i.e., underside of panel frame) to avoid any damage to the panel and to
ensure sufficient airflow for cooling, helping to improve performance.
The surface below the panels must be kept clear of any objects that may cause
damage to the panel.
SECURING OF PANELS
A typical installation of solar panels will be carried out with suitable rails
and clamps. Other types of panel support, e.g., plates, must meet the same
specifications. Such installations have been found to be in compliance with
IEC 61215 & IEC 61730 requirements for the below stated maximum test loads:
- REC Alpha Series panels: + 7000 Pa downwards pressure and -4000 Pa upwards pressure (+4666 Pa/-2666 Pa design loads).
- REC Alpha Pure Series panels: + 7000 Pa downwards pressure and -4000 Pa upwards pressure (+4666 Pa/-2666 Pa design loads)
- REC Alpha Pure-R Series panels: + 7000 Pa downwards pressure and -3000 Pa upwards pressure (+4666 Pa/-2000 Pa design loads)
Site-specific factors such as high wind or snow levels must be taken into
consideration to ensure this limit is not exceeded.
When installing on mounting rails, ensure they run underneath the panel and
provide support to the frame. The positioning of the rail must ensure that the
minimum clamp grip length (fig. 1) and the central point of the fixation,
e.g., the bolt, is fully within the required clamping zone as indicated on the
following pages.
REC modules must be secured with a torque as shown in the table below.
Clamp installation must be carried out according to the manufacturer’s
instructions, including specific hardware and torque requirements. Ensure the
clamps used are suitable for the planned installation and expected system
design loads.
-
The grip area must not extend onto the panel glass and/or cause cell shading,
Avoid the application of excessive pressure to prevent frame deformation, -
The panel must be secured, e.g., clamped, at least once in each of the four marked zones shown below.
NOTE
- In areas of snow build-up, panels can be subjected to forces in excess of the stated limit even when snow depth does not appear extreme, potentially causing damage to the panel. If the installation may be affected by this, further panel support is recommended, especially on the lower row of panels. For a detailed look see Annex 3 for 6-point mounting.
- In the case of any questions regarding mounting systems, or if the mounting system to be used does not match any of the instructions shown in this installation manual, please contact REC for further support.
Mounting Methods
The panels can be mounted using slide-in systems or mounting holes. Refer to the manual for detailed instructions on each method.
MOUNTING METHODS: SLIDE IN SYSTEMS
When installing using slide in systems the mounting system must meet the same
specifications including grip lengths, depths and spacing as specified for
clamping and the mounting system must be able to withstand the correct load
pressures.
When installing solar panels using a slide-in system, the drainage holes found
in the underside of the panel frame (fig. 15) must not be covered. For any
questions regarding installation on such systems, please contact REC directly.
MOUNTING METHODS: MOUNTING HOLES
The REC solar panels covered by this manual can be installed utilizing the four mounting holes (11 x 6.6 mm) on the underside of the panel in conjunction with a device, e.g., screws or lockbolts, with specifications suitable for the installation .
Installing REC Alpha solar panels using the mounting holes has been found to
comply with IEC 61215 & IEC 61730 requirements for downward pressure,e.g.,
snow, of up to 5400 Pa (3600 Pa design load) and upward pressure,e.g., wind,
of up to 2400 Pa (1600 Pa design load) according to the following
instructions (*design loads apply a safety factor of 1.5 to the stated test
load, e.g., test load 5400 Pa / 1.5 = 3600 Pa design load).
CAUTION
The product warranty will be voided if additional holes are made in the frame.
All fixing and fastening materials must be corrosion resistant.
When installing using mounting holes, the frame and panel edge of each panel
must be supported by two rails of aluminium or galvanized steel suitable for
the application and appropriate for the local environment. Observe the
following procedures when using mounting holes:
- The mounting construction must be of a corrosion resistant material, e.g., aluminum or galvanized steel, and appropriate for the local environment,
- All four mounting holes in the frame must be used,
- \
- A washer must be used between frame and rail,
- Additional electrical bonding to Ground is required for the support structure,
- REC modules must be secured with a torque between 12 – 25 Nm. Refer to the fixing device manufacturer’s installation instructions for preload or torque values.
DRAINAGE HOLES
On the long and short sides of the REC frame small drainage holes can be found that allow humidity and water to exit the frame easily and minimize the potential for damage . These are spaced 55 mm from the corner of the panel. These holes must not be used for mounting the panel, and they must not be covered by any part of the mounting structure. To enable effective drainage, the holes must remain fully open and enable water egress during and after installation. The shape and dimensions of the drainage holes may vary depending on product and/or frame design.
GROUNDING
Local regulations may require grounding of the panels. Installers are responsible for ensuring compliance with relevant local regulations. Grounding must be done using an electrical connection from the panel frame. REC solar panels have a small round grounding hole positioned near each corner of the panel on both the long side and the short side, as shown in fig. 15 and can be further identified by the grounding symbol stamped in the frame next to it. Check all applicable requirements before beginning installation:
- Suitable grounding clips, lugs or other constructions must be used,
- Attach grounds to the grounding holes in the panel frames,
- Follow the grounding device manufacturer’s installation instructions to ensure a safe and conductive connection, including any supplementary hardware, e.g., star washer, and tighten according to recommended torque,
- Where common grounding hardware (nuts, bolts, star washers, split-ring lock washers, flat washers and the like) are used to attach a grounding device, the attachment must be made in conformance with the grounding device manufacturer’s instructions.
NOTE
- To avoid galvanic corrosion, galvanized or hot dipped zinc plated fasteners are preferred, however stainless steel fastening materials are equally suitable.
- The support bars across the rear of REC Alpha panels are connected to the frame via specially designed grounding clips and do not need to be individually grounded.
- Negative grounding of the panels is not required by REC.
Connections and Connectors
The connectors used on REC panels are indicated in the Panel Characteristics
at the rear of this manual. The connector IP rating is only valid when
correctly connected. All connectors and cables must be secure and tight as
well as electrically and mechanically sound. UV-resistant cables and
connectors approved for outdoor use must be used. Conductor gauge must be
chosen to ensure DC power losses (voltage drop) are kept to a minimum (<1%).
Observe all local regulations when selecting cables.
- For string connections, use minimum 4 mm2 copper wires insulated for a maximum operating temperature of 90°C,
- Avoid exposing cables to direct sunlight and permanent tension.
In order to ensure a safe connection between panels and BOS equipment, the
following instructions must be followed to protect the connections from the
elements.
DANGER – Electrical shock
Safety is paramount when working with electrical connectors.
- Ensure that any installation work is not carried out on live or load-carrying parts.
- Connections must not be disconnected under load and the system must be isolated from the grid before carrying out any maintenance or repair work.
CONNECTORS
To ensure connector compatibility and reduce the potential for damage to the
panels and the wider installation, REC only permits the mating of connectors
of the same manufacturer, type, and system rating (like-for-like).
NOTE
Some countries and/or regions have specific regulations regarding the mating
of connectors. Installers are responsible for ensuring the compliancy of the
system with such local regulations.
CUTTING THE CABLES
The cutting of cables is only permitted in order to replace a factory-
installed connector with another brand of connector to ensure ‘like-for-like’
mating when connected to a non-REC external device. All other changes are
prohibited and will invalidate the REC warranty.
- The connector replacement procedure must be carried out correctly and according to the replacement connector manufacturer’s instructions.
- The selected replacement connector must also fulfil all relevant technical specifications and be certified according to applicable standards (e.g., IEC 62852 or UL 6703) to ensure they are fit for purpose and safety.
- Use of any chemicals or lubricants on the connectors or contacts may only be carried out in line with the connector manufacturer’s instructions.
The REC warranty does not extend to cover any fault traceable to the replaced connectors. Any other modification to the panel is prohibited, including the opening of the junction box, unless explicitly authorized by REC. Doing so will invalidate the warranty.
Cable Management
To ensure a long life span of the cables and reduce the potential for damage to the cables, follow the instructions below:
-
To prevent stress on the junction box casing, ensure the cable exits the junction box in a straight line before any bend in the cable and ensure cables are free from any external load,
-
The cables must have a minimum bending radius of 30 mm to avoid damage to the insulation,
-
Ensure cables do not hang loose where they may be damaged through friction or stress, e.g., caused by mechanical abrasion or grazing animals,
-
Protect connectors from falling or dropping water by locating them directly beneath a panel,
-
Cables must be firmly secured to the structure, without over-tightening, as this can deform the cable insulation using UV-resistant cables,
-
When securing the connector, place it so that it has with sufficient air circulation all around. This allows the connector to dry effectively and avoids the risk of damage or degradation of the connection,
-
Secure the cable either side of the connectors to ensure no stress is exerted on the connector casing or cable entry,
-
To enable correct cooling and drying of the connectors, do not add extra protection to the connector, e.g., heat shrink, grease or tape.
More detailed information is given in the Guide to Best Practice – Connections and Connectors which can be found via the REC online Download Center (www.recgroup.com/downloads)
Panel Maintenance
Clean the panels regularly using a soft cloth and water. Avoid using harsh chemicals or abrasive materials. Check the panels for any damage or cracks periodically.
CLEANING INSTRUCTIONS
REC solar panels have been designed for easy maintenance, however cleaning
solar panels can assist in optimizing electricity output. The need for
cleaning will vary dependent on location, rainfall, pollution levels and the
angle of installation – the lower the angle of installation, the more cleaning
will be required. ‘Normal’ rainfall will naturally clean the panels if
installed at a sufficient angle to ensure water runs off the surface. To
optimize electrical output it is recommended to clean the panels when dirt can
clearly be seen on the glass surface.
CAUTION
- Panel cleaning must always be carried out when the panels are cool, e.g., early morning, to avoid breakage through thermal shock.
- Use of high pressure hoses or cleaners is not permitted as these may damage the panels, laminate or cells.
NOTE
- Avoid putting pressure on the on the panel surface when cleaning or drying, e.g., leaning, standing or resting buckets on it.
- Use only deionized water free from grit and physical contaminants, at ambient temperature and use a sponge, microfiber cloth or a soft brush to wipe away the dirt (rainwater, tap water or diluted alcohol may also be used as a secondary solution).
- For further cleaning a mild, biological and biodegradable washing-up liquid may be used.
- If stains require more effort to be removed, Isopropyl alcohol of a concentration less than 10% may be used. Acidic or alkaline detergent may not be used.
Using a soft rubber squeegee, wipe the panel surface from the top downwards to
remove any residual water from the panel glass. Take care not to scratch the
surface or introduce foreign elements that may cause damage to the panel.
Always rinse the panel with plenty of water. Panels can be left to dry in the
air or wiped dry with a clean and soft cloth or chamois.
For more information on cleaning REC solar panels, consult the REC Cleaning
Information Sheet which is available to download from the online REC Download
Center www.recgroup.com/downloads. If in doubt at any time when cleaning the
panels, stop and obtain professional advice.
SYSTEM INSPECTION
The system should be inspected regularly to ensure that:
- Fasteners are secure, tight and free from corrosion,
- Electrical connections are secure, tight, clean and free of corrosion,
- The mechanical integrity of the cables is intact,
- Bonding points to ground are tight, secure and free from corrosion (which could break the continuity between the panels and ground).
Recycling and Disposal
Dispose of old electrical and electronic equipment according to the local
regulations. The panels can be recycled, and the process should be carried out
as per the local regulations.
For more detailed information, refer to the installation manual provided with
the product.
REC makes every effort to ensure panel packaging is kept to a minimum. Please
check local recycling capability. The paper and cardboard packaging can be
recycled and the protective wrapping and panel separating blocks are also
recyclable in many areas. Recycle packaging and panels according to local
guidelines and regulations.
Panels should be recycled at the end of their useful life according to local
guidelines and regulations. By ensuring REC solar panels are disposed of
correctly, you will help prevent any negative impact on the environment and
human health. The majority of the panel components can be recycled.
For installations in the European Union, REC solar panels are subject to WEEE
regulations. The symbol in fig. 17 as found on the label on the rear of the
panel indicates that this product must not be treated as household waste and
must be disposed of at an appropriate collection point for the recycling of
electrical and electronic equipment. The recycling of the different components
and materials will help to conserve natural resources.
The European WEEE (Waste Electrical and Electronic Equipment) Directive
regulates the correct recycling of electronic and electrical waste in all
member states of the European Union (EU). For end-customers it is a free of
charge disposal system, financed by the manufacturers and importers, where
panels can be brought to a local recycling depot, or in the case of larger
numbers, be picked up from site, as is the case with other electrical
equipment, e.g., refrigerators or televisions. The extensive process steps for
proper disposal are strictly regulated and place no further obligations on the
owner of the panels. For more information about the recycling of this product,
please contact your local recycling authority or recycling center.
INTRODUCTION
Thank you for choosing REC photovoltaic panels for your installation. REC
solar panels are ideal for delivering long-lasting and reliable power output.
They have been created through intelligent design and are manufactured to the
highest quality and environmental standards. With correct installation and
maintenance, REC panels will provide decades of clean and renewable energy.
Please read this entire manual carefully. It contains critical information on
safety, as well as detailed instructions for the installation, operation and
maintenance of the panels. Failure to follow these procedures will invalidate
the warranty. Review all instructions and safety notes in this manual before
working on the system. Failure to do so may lead to injury or damage to
property.
HOW TO USE THIS MANUAL
This manual describes the procedures for the terrestrial installation of all
REC Alpha solar panels certified according to IEC 61215 & IEC 61730 standards.
This includes all variants (indicated by the appropriate suffix in the panel
name). The installed panel is considered to be in compliance with IEC 61215 &
IEC 61730 only when mounted in the manner specified by this installation
manual. Note that any panel without a frame (laminate) is not considered to
comply with the requirements of IEC 61215 & IEC 61730 unless mechanically
installed with hardware that has been tested and evaluated with the panel
under this standard or by a field inspection certifying that the installed
panel complies with the requirements of IEC 61215 & IEC 61730.
Except where specifically stated, the information and drawings in this manual
refer to all frame, backsheet, and cell types; the illustrations are a generic
representation of the instructions regardless of color or exact design.
Throughout the manual, you will see sections which highlight important
information or notes:
DANGER
Indicates potential for damage to personal safety.
CAUTION
Indicates potential for damage to the array or property.
NOTE
Indicates important notes to help with the installation.
YOUR RESPONSIBILITY AS AN INSTALLER
Installers are responsible for the safe and effective installation and
operation of the system and for adhering to all applicable local standards and
regulations. Prior to installation installers must check all current
regulations and permits concerning solar installations and ensure all local
directives are observed. Furthermore, installers are responsible for the
following:
- Only qualified personnel must perform work on photovoltaic systems such as installation, commissioning, maintenance and repairs
- Be sure to follow the safety instructions for all system components
- Ensuring the REC panels are in a suitable condition for use and appropriate for the particular installation and environment
- Using only parts that comply with the specifications set out in this manual
- Ensuring a safe installation of all aspects of the electrical array
- All tools and equipment should be properly maintained and inspected prior to use
As this manual contains instructions for different product variants, ensure
you follow the instructions for the correct product where specified.
SUPPORT
Do not attempt to install REC solar panels if you are unsure of the procedure
or suitability. For further support, questions or guidance with your
installation, please call your distributor or contact your REC sales office,
which can be found at:
www.recgroup.com/contacts.
LIABILITY DISCLAIMER
REC SOLAR PTE. LTD. accepts no liability for the usability and functionality
of its photovoltaic panels if the instructions in this guide are not observed.
Since compliance with this guide and the conditions and methods of
installation, operation, use and maintenance of the panels are not checked or
monitored by REC SOLAR PTE. LTD., REC SOLAR PTE. LTD. accepts no liability for
damage arising from improper application or incorrect installation, operation
or maintenance. This does not apply to damages due to a panel fault, in cases
of loss of life, bodily injury or damage to health or in the event of a
grossly negligent breach of obligations on the part of REC SOLAR PTE. LTD.
and/or in the event of an intentional or grossly negligent breach of
obligations by a legal representative or vicarious agent. REC reserves the
right to make changes or amendments to this manual at any time, without prior
notice.
This document may be produced in different languages. If there is any
conflict, the English language version shall be definitive.
LIMITED WARRANTY
The REC Limited Warranty is available to download from
www.recgroup.com/warranty. Ignoring any of the instructions in this manual may
be classed as improper installation or use and invalidate the Warranty Terms
and Conditions. If you have any questions about installation and the Warranty
validity, please contact REC.
SAFETY MEASURES
Installers are responsible for the safe and effective installation and
operation of the system and for adhering to all applicable local and national
standards and regulations. All relevant local codes and regulations must be
referred to and observed.
DANGER – Electrical shock
Solar panels generate direct current (DC). Once current is flowing, breaking a
connection (e.g., disconnecting two panels) can cause an electrical arc.
Unlike low voltage AC wiring, DC arcs are not self-extinguishing; they are
potentially lethal burn and fire hazards, capable of high temperatures that
can destroy contacts and connectors:
- Isolate the system and remove/open the inverter AC fuse/circuit breaker from the grid before carrying out any maintenance or repair work.
- Follow inverter manufacturer’s installation, handling and operating instructions.
- High-voltage components need sufficient time to discharge. Wait for the time specified by the manufacturer before commencing work.
- Do not use a panel which is broken or damaged. If the panel front glass is broken or laminate back sheet is damaged, it can expose personnel to hazardous voltages.
SAFETY IN THE WORKING AREA
Installation of REC solar panels may involve working on rooftops or raised
platforms. Ensure all local regulations regarding working at heights and fall
protection are followed. Before beginning work on an installation, ensure all
working surfaces are structurally sound and capable of bearing the weight of
employees and required equipment.
Preventing current generation
To prevent the panels automatically generating current (electricity) when
exposed to light, shield the system with a non-transparent cover during
installation, maintenance or repair work.
Specific hazards of DC electricity
The voltage produced by a single panel, and panels connected in series
(voltages added together), or in parallel (currents added together) can be
dangerous. Although the fully insulated plug contacts on the panel’s output
cables provide touch-safe protection, the following points must be observed
during handling to avoid the risk of sparking, fire hazards, burns and lethal
electric shocks:
- Exercise extreme caution when wiring panels and look out for damaged or dirty cables etc,
- Never insert metallic or other conductive objects into plugs or sockets,
- Ensure that all electrical connections are completely dry before assembly,
- Keep all materials, tools, and working conditions dry and tidy,
- Use appropriate safety equipment e.g., non-slip footwear, insulated gloves and insulated tools,
- Solar panels produce current when exposed to sunlight. Do not connect the system to the inverter during solar exposure.
INSTALLATION OF REC ALPHA SERIES PANELS
MOUNTING REC ALPHA SERIES PANELS WITH CONTINOUS RAILS PARALLEL TO SHORT
SIDE OF THE PANEL
A continous rail (or other support structure) spans the complete underside of
the panel.
Clamping of REC Alpha Series panels with rails parallel to short side of
the panel
Legend| Clearance Gap
Clamping zone
| 20-40 mm| 40-60 mm| >60 mm| <20 mm
---|---|---|---|---|---
Test Load (Design Load)| Test Load (Design Load)| Test Load (Design Load)|
Test Load (Design Load)
Rail position| Long Side Mounting| 0 – 208 mm| X| +1200 Pa / -1200 Pa (+800
Pa /-800 Pa)| +2400 Pa / -2400 Pa (+1600 Pa /-1600 Pa)| X
208 – 340 mm| +1800 Pa / -1800 Pa (+1200 Pa /-1200 Pa)| +4200 Pa / -2400 Pa
(+2800 Pa /-1600 Pa)| +5400 Pa / -2400 Pa (+3600 Pa /-1600 Pa)| X
340 – 565 mm| +1800 Pa / -1800 Pa (+1200 Pa /-1200 Pa)| +6200 Pa / -4000 Pa
(+4133 Pa /-2666 Pa)| +7000 Pa / -4000 Pa (+4666 Pa /-2666 Pa)| X
565 – 605 mm| +1200 Pa / -1200 Pa (+800 Pa /-800 Pa)| +3000 Pa / -2400 Pa
(+2000 Pa /-1600 Pa)| +5400 Pa / -2400 Pa (+3600 Pa /-1600 Pa)| X
605 – 695 mm| +2400 Pa / -2400 Pa (+1600 Pa /-1600 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| +2400 Pa / -2400 Pa (+1600 Pa /-1600 Pa)| X
Rail position
| Short Side Mounting| 0 – 100 mm| X| +1200 Pa / -1200 Pa (+800 Pa /-800
Pa)| +1600 Pa / -1600 Pa (+1066 Pa /-1066 Pa)| X
100 – 250 mm| X| +800 Pa / -800 Pa (+533 Pa /-533 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| X
| Once a module is secured in each of the 4 zones (fig. 2), additional clamps,
i.e., ≥5, may be freely located on panel frame without affecting the warranty.
Loads marked with a were not certified as part of IEC 61215/61730 testing;
these have been evaluated by REC’s internal testing process.
MOUNTING REC ALPHA SERIES PANELS WITH CONTINOUS RAILS PARALLEL TO LONG SIDE
OF THE PANEL
A continous rail (or other support structure) spans the complete underside of
the panel.
Clamping of REC Alpha Series panels with rails parallel to long side of the
panel
Legend| Clearance Gap
Clamping zone
| 20-40 mm| 40-60 mm| >60 mm| <20 mm
---|---|---|---|---|---
Test Load (Design Load)| Test Load (Design Load)| Test Load (Design Load)|
Test Load (Design Load)
Rail position| Long Side Mounting| 0 – 695 mm| +1200 Pa / -1200 Pa (+800 Pa
/-800 Pa)| +3000 Pa / -2400 Pa (+2000 Pa /-1600 Pa)| +5400 Pa / -2400 Pa
(+3600 Pa /-1600 Pa)| X
Rail position
| Short Side Mounting| 0 – 100 mm| X| +1200 Pa / -1200 Pa (+800 Pa /-800
Pa)| +1600 Pa / -1600 Pa * (+1066 Pa /-1066 Pa)|
X
100 – 250 mm| X| +800 Pa / -800 Pa * (+533 Pa /-533 Pa)| +2400 Pa / -2400 Pa (+1600 Pa /-1600 Pa)|
X
| Once a module is secured in each of the 4 zones (fig. 2), additional clamps, i.e., ≥5, may be freely located on panel frame without affecting the warranty. Loads marked with a * were not certified as part of IEC 61215/61730 testing; these have been evaluated by REC’s internal testing process.
CAUTION
The center point of each clamp and the minimum grip length must be fully
located in the same clamping zones to be rated to that load (fig. 4). If the
panel is secured in zones with different load values, it is rated to the
lowest load value only.
MOUNTING REC ALPHA SERIES PANELS WITH SHORT RAILS
A short rail (or other short support structure) has a minimum length of 25 mm
and does not span the complete underside of a panel.
Clamping of REC Alpha Series panels using short rails
Legend| Clearance Gap
Clamping zone
| 20-40 mm| 40-60 mm| >60 mm| <20 mm
---|---|---|---|---|---
Test Load (Design Load)| Test Load (Design Load)| Test Load (Design Load)|
Test Load (Design Load)
Rail length under module 25 – 100 mm| Long Side Mounting| 0 – 208 mm| X| +1200
Pa / -1200 Pa (+800 Pa /-800 Pa)| +1600 Pa / -1600 Pa (+1066 Pa /-1066
Pa)| X
208 – 340 mm| +1200 Pa / -1200 Pa (+800 Pa /-800 Pa)| +4100 Pa / -2400 Pa
(+2733 Pa /-1600 Pa)| +4500 Pa / -2400 Pa (+3000 Pa /-1600 Pa)| X
340 – 565 mm| +1200 Pa / -1200 Pa (+800 Pa /-800 Pa)| +3000 Pa / -3000 Pa
(+2000 Pa /-2000 Pa)| +4200 Pa / -4000 Pa (+2800 Pa /-2666 Pa)| X
565 – 605 mm| +1200 Pa / -1200 Pa (+800 Pa /-800 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| +3600 Pa / -2400 Pa (+2400 Pa /-1600 Pa)| X
605 – 695 mm| +1800 Pa / -1800 Pa (+1200 Pa /-1200 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| +2400 Pa / -2400 Pa (+1600 Pa /-1600 Pa)| X
Short Side Mounting| 0 – 100 mm| X| +1200 Pa / -1200 Pa (+800 Pa /-800 Pa)|
+1600 Pa / -1600 Pa (+1066 Pa /-1066 Pa)| X
100 – 250 mm| X| +800 Pa / -800 Pa * (+533 Pa /-533 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| X
Rail length under module
100 – 200 mm|
Long Side Mounting
| 0 – 208 mm| X| +1200 Pa / -1200 Pa * (+800 Pa /-800 Pa)| +1600 Pa / -1600 Pa
- (+1066 Pa /-1066 Pa)| X
208 – 340 mm| +1200 Pa / -1200 Pa (+800 Pa /-800 Pa)| +3600 Pa / -2400 Pa (+2400 Pa /-1600 Pa)| +3600 Pa / -2400 Pa (+2400 Pa /-1600 Pa)| X
340 – 565 mm| +1200 Pa / -1200 Pa (+800 Pa /-800 Pa)| +3000 Pa / -3000 Pa (+2000 Pa /-2000 Pa)| +3000 Pa / -3000 Pa (+2000 Pa /-2000 Pa)| X
565 – 605 mm| +1200 Pa / -1200 Pa (+800 Pa /-800 Pa)| +2400 Pa / -2400 Pa (+1600 Pa /-1600 Pa)| +3600 Pa / -2400 Pa (+2400 Pa /-1600 Pa)| X
605 – 695 mm| +1800 Pa / -1800 Pa (+1200 Pa /-1200 Pa)| +2400 Pa / -2400 Pa (+1600 Pa /-1600 Pa)| +2400 Pa / -2400 Pa (+1600 Pa /-1600 Pa)| X
Short Side Mounting| 0 – 100 mm| X| +1200 Pa / -1200 Pa (+800 Pa /-800 Pa)| +1600 Pa / -1600 Pa (+1066 Pa /-1066 Pa)| X
100 – 250 mm| X| +800 Pa / -800 Pa (+533 Pa /-533 Pa)| +2400 Pa / -2400 Pa (+1600 Pa /-1600 Pa)| X
| Once a module is secured in each of the 4 zones (fig. 2), additional clamps, i.e., ≥5, may be freely located on panel frame without affecting the warranty. Loads marked with a were not certified as part of IEC 61215/61730 testing; these have been evaluated by REC’s internal testing process.
INSTALLATION OF REC ALPHA PURE SERIES PANELS
MOUNTING REC ALPHA PURE SERIES PANELS WITH CONTINOUS RAILS PARALLEL TO
SHORT SIDE OF THE PANEL
A continous rail (or other support structure) spans the complete underside of
the panel.
Clamping of REC Alpha Pure Series panels with rails parallel to short side
of the panel
Legend| Clearance Gap
Clamping zone
| 20-40 mm| 40-60 mm| >60 mm| <20 mm
---|---|---|---|---|---
Test Load (Design Load)| Test Load (Design Load)| Test Load (Design Load)|
Test Load (Design Load)
Rail position
| Long Side Mounting| 0 – 255 mm| X| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| X
255 – 375 mm| +1800 Pa / -1800 Pa
(+1200 Pa /-1200 Pa)| +4200 Pa / -2400 Pa
(+2800 Pa /-1600 Pa)| +5400 Pa / -2400 Pa
(+3600 Pa /-1600 Pa)| X
375 – 505 mm| +1800 Pa / -1800 Pa
(+1200 Pa /-1200 Pa)| +6200 Pa / -4000 Pa
(+4133 Pa /-2666 Pa)| +7000 Pa / -4000 Pa (+4666 Pa /-2666 Pa)| X
505 – 610 mm| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +3000 Pa / -2400 Pa
(+2000 Pa /-1600 Pa)| +5400 Pa / -2400 Pa
(+3600 Pa /-1600 Pa)| X
610 – 700 mm| +2400 Pa / -2400 Pa (+1600 Pa /-1600 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| +2400 Pa / -2400 Pa (+1600 Pa /-1600 Pa)| X
Rail position| Short Side Mounting|
0 – 200 mm
|
X
| +1200 Pa / -1200 Pa (+800 Pa /-800 Pa)| +1600 Pa / -1600 Pa (+1066 Pa
/-1066 Pa)| X
200 – 300 mm|
X
| +800 Pa / -800 Pa * (+533 Pa /-533 Pa)| +2400 Pa / -2400 Pa (+1600 Pa /-1600 Pa)|
X
| Once a module is secured in each of the 4 zones (fig. 2), additional clamps, i.e., ≥5, may be freely located on panel frame without affecting the warranty. Loads marked with a * were not certified as part of IEC 61215/61730 testing; these have been evaluated by REC’s internal testing process.
MOUNTING REC ALPHA PURE SERIES PANELS WITH CONTINOUS RAILS PARALLEL TO LONG
SIDE OF THE PANEL
A continous rail (or other support structure) spans the complete underside
of the panel.
Clamping of REC Alpha Pure Series panels with rails parallel to long side
of the panel
Legend| Clearance Gap
Clamping zone
| 20-40 mm| 40-60 mm| >60 mm| <20 mm
---|---|---|---|---|---
Test Load (Design Load)| Test Load (Design Load)| Test Load (Design Load)|
Test Load (Design Load)
Rail position| Long Side Mounting| 0 – 700 mm| +1200 Pa / -1200 Pa (+800 Pa
/-800 Pa)| +3000 Pa / -2400 Pa (+2000 Pa /-1600 Pa)| +5400 Pa / -2400 Pa
(+3600 Pa /-1600 Pa)| X
Rail position| Short Side Mounting| 0 – 200 mm| X| +1200 Pa / -1200 Pa (+800
Pa /-800 Pa)| +1600 Pa / -1600 Pa (+1066 Pa /-1066 Pa)| X
200 – 300 mm| X| +800 Pa / -800 Pa (+533 Pa /-533 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| X
| Once a module is secured in each of the 4 zones (fig. 2), additional clamps,
i.e., ≥5, may be freely located on panel frame without affecting the warranty.
Loads marked with a * were not certified as part of IEC 61215/61730 testing;
these have been evaluated by REC’s internal testing process.
MOUNTING REC ALPHA PURE SERIES PANELS WITH SHORT RAILS
A short rail (or other short support structure) has a minimum length of 25 mm
and does not span the complete underside of a panel.
Clamping of REC Alpha Pure Series panels using short rails
Legend| Clearance Gap
Clamping zone
| 20-40 mm| 40-60 mm| >60 mm| <20 mm
---|---|---|---|---|---
Test Load (Design Load)| Test Load (Design Load)| Test Load (Design Load)|
Test Load (Design Load)
Rail length under module
25 – 100 mm
| Long Side Mounting| 0 – 255 mm| X| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +1600 Pa / -1600 Pa
(+1066 Pa /-1066 Pa)| X
255 – 375 mm| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +4100 Pa / -2400 Pa
(+2733 Pa /-1600 Pa)| +4500 Pa / -2400 Pa
(+3000 Pa /-1600 Pa)| X
375 – 505 mm| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +3000 Pa / -3000 Pa
(+2000 Pa /-2000 Pa)| +4200 Pa / -4000 Pa
(+2800 Pa /-2666 Pa)| X
505 – 610 mm| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| +3600 Pa / -2400 Pa
(+2400 Pa /-1600 Pa)| X
610 – 700 mm| +1800 Pa / -1800 Pa
(+1200 Pa /-1200 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| X
Short Side Mounting| 0 – 200 mm| X| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +1600 Pa / -1600 Pa
(+1066 Pa /-1066 Pa)| X
200 – 300 mm| X| +800 Pa / -800 Pa
(+533 Pa /-533 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| X
Rail length under module
100 – 200 mm| Long Side Mounting| 0 – 255 mm| X| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +1600 Pa / -1600 Pa
(+1066 Pa /-1066 Pa)| X
255 – 375 mm| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +3600 Pa / -2400 Pa
(+2400 Pa /-1600 Pa)| +3600 Pa / -2400 Pa
(+2400 Pa /-1600 Pa)| X
375 – 505 mm| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +3000 Pa / -3000 Pa
(+2000 Pa /-2000 Pa)| +3000 Pa / -3000 Pa
(+2000 Pa /-2000 Pa)| X
505 – 610 mm| +1200 Pa / -1200 Pa (+800 Pa /-800 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| +3600 Pa / -2400 Pa
(+2400 Pa /-1600 Pa)| X
610 – 700 mm| +1800 Pa / -1800 Pa (+1200 Pa /-1200 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| +2400 Pa / -2400 Pa (+1600 Pa /-1600 Pa)| X
Short Side Mounting| 0 – 200 mm| X| +1200 Pa / -1200 Pa (+800 Pa /-800 Pa)|
+1600 Pa / -1600 Pa (+1066 Pa /-1066 Pa)| X
200 – 300 mm| X| +800 Pa / -800 Pa (+533 Pa /-533 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| X
| Once a module is secured in each of the 4 zones (fig. 2), additional clamps,
i.e., ≥5, may be freely located on panel frame without affecting the warranty.
Loads marked with a * were not certified as part of IEC 61215/61730 testing;
these have been evaluated by REC’s internal testing process.
**INSTALLATION OF REC ALPHA PURE-R SERIES PANELS
**
MOUNTING WITH CONTINOUS RAILS PARALLEL TO SHORT SIDE OF THE PANEL
A continous rail (or other support structure) spans the complete underside
of the panel.
Clamping of REC Alpha Pure-R Series panels with rails parallel to short
side of the panel
Legend| Clearance Gap
Clamping zone
| 20-40 mm| 40-60 mm| >60 mm
---|---|---|---|---
Test Load (Design Load)| Test Load (Design Load)| Test Load (Design Load)
Rail position| Long Side Mounting| 90 – 290 mm| X| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)
290 – 410 mm| +1800 Pa / -1800 Pa
(+1200 Pa /-1200 Pa)| +4200 Pa / -2400 Pa
(+2800 Pa /-1600 Pa)| +5400 Pa / -2400 Pa
(+3600 Pa /-1600 Pa)
410 – 520 mm| +1800 Pa / -1800 Pa
(+1200 Pa /-1200 Pa)| +6200 Pa / -3000 Pa
(+4133 Pa /-2000 Pa)| +7000 Pa / -3000 Pa
(+4666 Pa /-2000 Pa)
520 – 570 mm| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +3000 Pa / -2400 Pa
(+2000 Pa /-1600 Pa)| +5400 Pa / -2400 Pa
(+3600 Pa /-1600 Pa)
570 – 730 mm
| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)
Rail position| Short Side Mounting| 0 – 200 mm| X| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +1600 Pa / -1600 Pa
(+1066 Pa /-1066 Pa)
200 – 300 mm| X| +800 Pa / -800 Pa
(+533 Pa /-533 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)
| Installations with a clearance gap between the uppermost part of the roof
and lowest part of the panel (i.e., frame) with a clearance gap of <20 mm are
not permitted.
Once a module is secured in each of the 4 zones (fig. 2), additional clamps,
i.e., ≥5, may be freely located on panel frame without affecting the warranty.
Loads marked with a were not certified as part of IEC 61215/61730 testing;
these have been evaluated by REC’s internal testing process.
CAUTION
The center point of each clamp and the minimum grip length must be fully
located in the same clamping zones to be rated to that load . If the panel is
secured in zones with different load values, it is rated to the lowest load
value only.
MOUNTING REC ALPHA PURE-R SERIES PANELS WITH CONTINOUS RAILS PARALLEL TO
LONG SIDE OF THE PANEL
A continous rail (or other support structure) spans the complete underside of
the panel.
Clamping of REC Alpha Pure-R Series panels with rails parallel to long side
of the panel
Legend| Clearance Gap
Clamping zone
| 20-40 mm| 40-60 mm| >60 mm
---|---|---|---|---
Test Load (Design Load)| Test Load (Design Load)| Test Load (Design Load)
Rail position| Long Side Mounting| 90 – 730 mm| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +3000 Pa / -2400 Pa
(+2000 Pa /-1600 Pa)| +5400 Pa / -2400 Pa
(+3600 Pa /-1600 Pa)
Rail position| Short Side Mounting| 0 – 200 mm| X| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +1600 Pa / -1600 Pa
(+1066 Pa /-1066 Pa)
200 – 300 mm| X| +800 Pa / -800 Pa
(+533 Pa /-533 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)
| Installations with a clearance gap between the uppermost part of the roof
and lowest part of the panel (i.e., frame) with a clearance gap of <20 mm are
not permitted.
Once a module is secured in each of the 4 zones (fig. 2), additional clamps,
i.e., ≥5, may be freely located on panel frame without affecting the warranty.
Loads marked with a * were not certified as part of IEC 61215/61730 testing;
these have been evaluated by REC’s internal testing process.
CAUTION
The center point of each clamp and the minimum grip length must be fully
located in the same clamping zones to be rated to that load . If the panel is
secured in zones with different load values, it is rated to the lowest load
value only.
MOUNTING REC ALPHA PURE-R SERIES PANELS WITH SHORT RAILS
A short rail (or other short support structure) has a minimum length of 25 mm
and does not span the complete underside of a panel.
Clamping of REC Alpha Pure-R Series panels using short rails
Legend| Clearance Gap
Clamping zone
| 20-40 mm| 40-60 mm| >60 mm
---|---|---|---|---
Test Load (Design Load)| Test Load (Design Load)| Test Load (Design Load)
Rail length under module
25 – 100 mm| Long Side Mounting| 90 – 290 mm| X| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +1600 Pa / -1600 Pa
(+1066 Pa /-1066 Pa)
290 – 410 mm| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +4100 Pa / -2400 Pa
(+2733 Pa /-1600 Pa)| +4500 Pa / -2400 Pa
(+3000 Pa /-1600 Pa)
410 – 520 mm| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +3000 Pa / -3000 Pa
(+2000 Pa /-2000 Pa)| +4200 Pa / -3000 Pa
(+2800 Pa /-2000 Pa)
520 – 570 mm| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| +3600 Pa / -2400 Pa
(+2400 Pa /-1600 Pa)
570 – 730 mm| +1800 Pa / -1800 Pa
(+1200 Pa /-1200 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)
Short Side Mounting| 0 – 200 mm| X| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +1600 Pa / -1600 Pa
(+1066 Pa /-1066 Pa)
200 – 300 mm| X| +800 Pa / -800 Pa
(+533 Pa /-533 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)
Rail length under module
100 – 200 mm| Long Side Mounting| 90 – 290 mm| X| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +1600 Pa / -1600 Pa
(+1066 Pa /-1066 Pa)
290 – 520 mm| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +3600 Pa / -2400 Pa
(+2400 Pa /-1600 Pa)| +3600 Pa / -2400 Pa
(+2400 Pa /-1600 Pa)
520 – 570 mm| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +3000 Pa / -3000 Pa
(+2000 Pa /-2000 Pa)| +3000 Pa / -3000 Pa
(+2000 Pa /-2000 Pa)
570 – 610 mm| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| +3600 Pa / -2400 Pa
(+2400 Pa /-1600 Pa)
610 – 730 mm| +1800 Pa / -1800 Pa
(+1200 Pa /-1200 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)
Short Side Mounting| 0 – 200 mm| X| +1200 Pa / -1200 Pa
(+800 Pa /-800 Pa)| +1600 Pa / -1600 Pa
(+1066 Pa /-1066 Pa)
200 – 300 mm| X| +800 Pa / -800 Pa
(+533 Pa /-533 Pa)| +2400 Pa / -2400 Pa
(+1600 Pa /-1600 Pa)
| Installations with a clearance gap between the uppermost part of the roof
and lowest part of the panel (i.e., frame) with a clearance gap of <20 mm are
not permitted. Once a module is secured in each of the 4 zones (fig. 2),
additional clamps, i.e., ≥5, may be freely located on panel frame without
affecting the warranty. Loads marked with a * were not certified as part of
IEC 61215/61730 testing; these have been evaluated by REC’s internal testing
process.
CAUTION
The center point of each clamp and the minimum grip length must be fully
located in the same clamping zones to be rated to that load . If the panel is
secured in zones with different load values, it is rated to the lowest load
value only.
PANEL CHARACTERISTICS
TECHNICAL PROPERTIES: REC ALPHA SERIES
**Panel dimensions: REC Alpha Series
**
TECHNICAL PROPERTIES: REC ALPHA BLACK SERIES
**Panel dimensions: REC Alpha Black Series
**
**TECHNICAL PROPERTIES: REC ALPHA PURE SERIES
**
TECHNICAL PROPERTIES: REC ALPHA PURE-R SERIES
INSTALLATIONS ON WATER PLATFORMS
The REC solar panels covered by this manual may be installed on water
platform-type mounting systems (note that the certification testing of solar
panels does not include testing on these types of systems). When installing
REC solar panels on fixed position (e.g., anchored) water platforms, for
example, floating pontoons, follow the instructions below specific to such
applications. Failure to do so will invalidate the warranty.
NOTE
For all installations on water platforms, first advise REC before the start of
installation in case of any site specific instructions or constraints.
INSTALLATION ENVIRONMENT
- Installation site
- REC solar panels may only be installed on closed bodies of fresh water where water salinity does not exceed 25 mS/cm at 25°C (15 PSU). This specifically excludes mounting on sea and ocean applications.
- The maximum permitted wave height must not exceed 1 m from the crest to the trough of the wave.
- Floating platforms
- When using a floating platform, follow the manufacturer’s instructions regarding installation, maintenance, inspection and cleaning at all times.
- Minimum installation height
- The minimum installation height of REC solar panels on floating platform systems is 15 cm and is defined as the height between the water surface and the lowest edge/part of the panel during normal operation. This will help to shield the panel from direct water spray.
INSTALLATION INSTRUCTIONS
-
System installation
- All cables used for the installation must have sufficient length and slack to prevent damage due to water level changes and wave motions.
NOTE
Negative system grounding is required for REC solar panels installed on a floating platform.
- All cables used for the installation must have sufficient length and slack to prevent damage due to water level changes and wave motions.
-
Mounting panels
- Installation of REC solar panels must be in accordance with the aforementioned standard mounting instructions.
- The junction box should be oriented as far as possible from the water surface according to system design and the junction box, cables and connectors must be protected from direct water splash.
- The installation must allow for sufficient spacing between individual panels, in order to avoid all contact as caused by the natural movement and flexing of the floating structure.
-
Panel protection
- In areas with high avian activity, additional bird repelling devices may be installed as long as they do not adversely affect system performance, e.g., shading or to the local environment etc.
- If using lightning protection equipment on the floating installation, all relevant local regulations must be respected.
MAINTENANCE
- Regularly inspect the installation to ensure all panels are securely mounted.
NOTE
For installations with high avian activity, system cleaning may be required at
more frequent intervals to reduce shading of panels caused by bird defecation.
SAFETY
- Immediately disconnect the system if the installation or the floating platform exhibits deviation from standard operating conditions.
- In the event of the floating platform being submerged, disconnect the DC connection at the inverter immediately. Do not attempt to salvage panels when sunlight is present.
INSTALLATIONS USING MODULE LEVEL POWER ELECTRONICS
This section is applicable to all REC products referred to in this
installation manual.
Module Level Power Electronics (MLPE) is the name given to the range of panel-
level components that can be installed in PV system circuits installed on or
in buildings to reduce shock hazard for emergency responders. MLPE devices can
be supplied pre-installed by panel manufacturers or as a ‘retro-fit’ system
made by third-party manufacturers.
MLPE devices may be used on REC solar panels where desirable or mandatory
(note that the certification testing of solar panels does not include testing
with MLPE devices). When installing an MLPE device on an REC solar panel,
follow the instructions provided by the device manufacturer and the
instructions specific for REC solar panels given below. Failure to follow the
manufacturer and the REC instructions may invalidate the warranty.
INSTALLATION
- MLPE devices are suitable for use wherever solar panels are suitable for installation. Observe any limitations set by the MLPE manufacturer. (e.g., minimum mounting gap between MLPE and rooftop).
- When attaching an MLPE device to a solar panel, it must be secured to the panel frame. Follow MLPE manufacturer instructions to ensure optimum mounting of MLPE device and prevent any slippage during operation.
- MLPE devices may also be attached to the mounting construction. In such cases, refer to the instructions provided by the manufacturer.
- Wherever possible, the installation of the MLPE device should not cover the product label on the rear of the panel.
- MLPE devices may only be installed on REC solar panels in the areas shown in the diagram below :
Installation of MLPE device in the green zone is permitted. ( Green Color)
Installation of MLPE device in the red zone is not permitted. ( Red Color)
CAUTION
- To avoid damage to the panel and to allow for thermal expansion, there must be a minimum gap of 0.1 in (2.5 mm) between the MLPE device and the panel backsheet.
- The mounting holes in the panel frame must not be used for the installation of MLPE devices.
- The drilling of extra holes in the frame is not permitted and will invalidate the panel warranty.
CONNECTION
- First ensure the installation of the MLPE device is secure and safe.
- Following the device manufacturer’s instructions to connect the cables from the MLPE device to the solar panel correctly (usually positive to positive [+ to +] and negative to negative [- to -]).
- Connection to the next panel in the array should be done from the ‘free’ cables.
SAFETY
Immediately disconnect the device if there is a problem during installation.
SIX-POINT MOUNTING CONFIGURATION
This section is applicable to the following products only:
- REC Alpha Pure Series
A six-point mounting configuration secures the panel on three continuous rails (or other support structures) with three clamps on each side of the panel in the zones marked below:
Legend | Clearance Gap | 20-40 mm | 40-60 mm | >60 mm | <20 mm |
---|---|---|---|---|---|
Clamping zone | Test Load (Design Load) | Test Load (Design Load) | Test Load | ||
(Design Load) | Test Load (Design Load) | ||||
Rail position | 100 – 430 mm | +2000 Pa / -2000 Pa* (+1333 Pa /-1333 Pa) | +6300 | ||
Pa / -6000 Pa* (+4200 Pa /-4000 Pa) | +8000 Pa / -6000 Pa* (+5333 Pa /-4000 | ||||
Pa) | X |
760 – 840 mm
| Once a module is secured as described above (fig. 24), additional clamps,
i.e., ≥7, may be freely located on panel frame without affecting the warranty.
Loads marked with a * were not certified as part of IEC 61215/61730 testing;
these have been evaluated by REC’s internal testing process.
CAUTION
- The middle rail must not be installed on the side of the junction box where the cables exit.
- A total of three continuous rails (or other support structures) must be used to secure the panel.
- The center point of each clamp and the minimum grip length must be fully located within the marked zone to be rated to the given value.
EC DECLARATION OF CONFORMITY
Issuer’s name and address: REC SOLAR PTE. LTD. 20 Tuas South Avenue 14
SINGAPORE 637312 SINGAPORE
Product: Crystalline silicon terrestrial photovoltaic modules
Type designation:
RECxxxTP3M
RECxxxTP3SM 72
RECxxxTP4
REC TwinPeak 3 Mono
Series REC TwinPeak 3S Mono 72
Series; REC TwinPeak 4 Series
REC N-Peak Series;
REC N-Peak 2 Series;
REC Alpha Series;
REC Alpha Pure Series;
REC Alpha 72 Series;
RECxxxNP
RECxxxNP
RECxxxAA
RECxxxAA Pure
RECxxxAA 72
*indicates type/name can include any of the suffixes: BLK, BLK2, Black, XV, Mono (M in product code), e.g., RECxxxTP3SM 72 XV; REC TwinPeak 3S Mono 72 XV.
The object of the declaration described above is in conformity with the
relevant Union harmonisation legislation:
2014/35/EU (relating to electrical safety – Low Voltage Directive)
2015/65/EU (relating to the restrictions of hazardous substances – RoHS) (for
RECxxxAA Pure products only)
“Directive of the European Parliament and of the Council on the harmonisation
of the laws of the Member States relating
to the making available on the market of electrical equipment designed for use
within certain voltage limits”.
The technical documentation and full compliance with the standards listed
below proves the conformity of the product with the requirements of the above-
mentioned EC Directive and its conformity with the safety requirements of the
EC Low-Voltage Directive 2014/35/EU:
EN IEC 61730-1 (VDE 0126-30-1):2018-10; EN IEC 61730-1:2018+AC:2018
EN IEC 61730-2 (VDE 0126-30-2):2018-10; EN IEC 61730-2:2018+AC:2018
The product also fulfills the requirements of:
IEC 61730-1:2016 IEC 61730-2:2016
Remark: The VDE Testing and Certification Institute, Merianstr. 28, 63069
Offenbach (Germany), has tested and certified the product(s) according to
these standards:
Certificate No.
40046983
File Reference
5017538-3972-0001
This declaration is issued under the sole responsibility of the manufacturer
and loses its validity if the product is misused or modified without proper
authorization from REC.
REC SOLAR PTE. LTD.
20 TUAS SOUTH AVENUE 14 SINGAPORE 637312 SINGAPORE
Tel: +65 6495 9228
Mail: post@recgroup.com
www.recgroup.com
References
- Home Solar Panels, Commercial & Utility-Scale Solar Solutions | REC Group
- Downloads | REC Group
- Product downloads | REC Group
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