GAZELLE G9621 Manual Hydraulic Crimping Tool User Manual
- June 12, 2024
- GAZELLE
Table of Contents
G9621
Manual Hydraulic
Crimping Tool (6-300mm?)
User Manual
Introduction
- Before starting to use the tool please read the instruction manual carefully.
- Use this tool exclusively for its determined use. Mounting and assembly of connecting material with the help of this tool must only be performed by specially trained personnel.
- This instruction manual must be carried along during the entire life span of that tool.
- The operator must -guaranty the availability of the instruction manual for the user and make sure, that the user has read and understood the instruction manual.
Labels
On the labels fixed on the unit you’ll find the type specification, name of the manufacturer and/or the company logo. The serial number is on the hydraulic cylinder.
Warranty
If correct operation is guaranteed and regular service is provided our warranty is 1 year from the time of delivery.
Description of the hydraulic crimping unit
A crimping process is characterized by the closing motion of the dies. The
cable lug or connector will be position in the stationary half of the crimping
die. The piston will push the moving part of the die towards the compression
point.
The crimping process is complete when the dies contact and the maximum
operating pressure of the pump is reached.
Remarks with respect to the determined use
5.1 Operation of the unit
- Firstly you have to select the right dies for the intended application. Then connect the crimping head to the high pressure hose and roll out the hose completely.
- Insert the dies laterally and bring the crimping head into position.
- Start the pump until the dies are completely closed. After the crimping process has been completed and the piston has been retracted remove the connecting material from the crimping head.
5.2 Explanation of the application range
Attention
Do not use on or near live circuits.
Before starting to crimp please make sure that all parts involved in the
crimping process are not connected to live circuits.
The tool can be operated in a temperature range from -20°C to +40°C indoors
and outdoors.
5.3 Mounting instructions
The same is valid for conducting material. No guarantee can be given for
crimping C-clamps of other suppliers.
Despite the same code numbers the compression width for copper and aluminium
cable lugs and connectors is different. Besides the marking of the dies the
surface plating also differs.
Attention
Even if the code number is identical only those dies should be used which are
suitable for the material.
5.4 Service and Maintenance crimping
The hydraulic tool must be cleaned and dried after each use. The tool is
maintenance free.
After one year we recommend sending the tool in to the manufacturer for an
inspection.
Within the determined use of the tool only the dies are permitted to be
changed by the customer.
Troubleshooting
– The tool leaks oil.
=> Return the tool to the professional manufacturer. Do not open the tool.
Technical data
| Crimping force: | 60kN |
|---|---|
| Weight: | 3.8 kg |
| Stroke: | 17mm |
| Rated pressure: | 700 bar |
| Crimping capacity: | Max 300mm² |
| Standard dies: | Cu50-300mm² |
| Dimensions: | 50177cm |
Symbols
Safety warnings
** Please do not disregard these instructions in order to avoid human
injuries and environmental damages.
Operational warnings
Please do not disregard them to avoid damaging the pump unit.
We shall in no event be liable for death, injuries to persons or property from
the improper use and lack of maintenance of our product. Any doubt of safety
operation and precaution, please contact with our distributor.
** Please properly dispose of all packing materials and removed parts.
INNOVATION PERFORMANGE SAFETY CONFIDENCE GAZELLE
[email protected]
www.gazelleindustrial.com