Danfoss FCP-106 Wall Mount Plate Drive Motor Instruction Manual

Installation Instructions

Wall Mount Plate

VLT® DriveMotor FCP 106

These installation instructions provide information on how to mount the VLT® DriveMotor FCP 106 on a wall.

Only Danfoss authorized, qualified personnel is allowed to install this equipment. The personnel must be familiar with the instructions and safety measures described in the VLT® DriveMotor FCP 106 & FCM 106 Service Guide.

Items Supplied

• Wall mount plate
• Accessory bag

– Motor plug
– Gasket
– Wall mount plug housing
– Wall mount plug housing gasket
– Wall mount cover for plug housing
– Screws
– Crimp terminals

– 134B0497 (1­-2.5 mm²) [AWG 17-14], MH1
– 134B0498 (2.5­-4 mm²) [AWG 14-12], MH2 and MH3

Table 1.1 Ordering Numbers, Wall Mount Plate

Additional Items Required

• FCP 106 frequency converter.
• Motor cable, suitable for Type 4X.
• Cable gland, suitable for Type 4X.
• Grabber tool, TE ordering number 1-1579007-6.
  – Gripper for all crimp contacts: TE ordering number 539635-1.
  – Crimp die for MH1, 600 V, 3.7 A, 16 AWG: TE ordering number 539733-2.
  – Crimp die for MH2, 600 V, 9 A, 14 AWG: TE ordering number 539734-2.
  – Crimp die for MH3, 600 V, 15.5 A, 12 AWG: TE ordering number 539734-2

Safety Instructions

For important information about safety precautions for installation, refer to VLT® DriveMotor FCP 106/FCM 106 Operating Instructions.

DISCHARGE TIME
The frequency converter contains DC-link capacitors, which can remain charged even when the frequency converter is not powered. High voltage can be present even when the warning LED indicator lights are off. Failure to wait the specified time after power has been removed before performing service or repair work can result in death or serious injury.

• Stop the motor.
• Disconnect AC mains and remote DC-link power supplies, including battery back-ups, UPS, and DC-link connections to other frequency converters.
• Disconnect or lock PM motor.
• Wait for the capacitors to discharge fully. The minimum duration of waiting time is specified in Table 1.2.
• Before performing any service or repair work, use an appropriate voltage measuring device to make sure that the capacitors are fully discharged.

Voltage
[V]| Power Range 1)
[kW (hp)]| Minimum waiting time
(minutes)
---|---|---
3×400| 0.55–7.5 (0.75–10)| 4

Table 1.2 Discharge Time

1. Power ratings relate to normal overload, see VLT® DriveMotor FCP 106/FCM 106 Operating Instructions.

Preparing for Wall Mounting

Improper mounting can result in overheating and reduced performance.

Cooling

To ensure sufficient air flow for the frequency converter, observe the minimum clearances listed in Table 1.3.
When air flow is obstructed close to the frequency converter, ensure adequate inlet of cool air and exhaust of hot air from the unit.

Enclosure

| Power 1)
[kW (hp)]| Clearance at ends
[mm (in)]
---|---|---
Enclosure size| Protection rating| 3×380-480 V| Terminal end|

Cooling fan end

FCP 106 with wall mount plate

MH1| IP66/Type 4X2)| 0.55-1.5 (0.75-2.0)| 30 (1.2)|

100 (4.0)

MH2

| IP66/Type 4X2)| 2.2-4.0 (3.0-5.0)| 40 (1.6)| 100 (4.0)
MH3| IP66/Type 4X2)| 5.5-7.5 (7.5-10)| 50 (2.0)|

100 (4.0)

Table 1.3 Minimum Clearance for Cooling

1. Power ratings relate to NO, see chapter Electrical Data in the VLT® DriveMotor FCP 106/FCM 106 Design Guide.
2. The stated IP and Type rating only apply when the FCP 106 is mounted on a wall mount plate. When mounted on a wall mount plate, the standalone frequency converter has enclosure rating IP00 and Open type.

Lifting

• To determine a safe lifting method, check the weight of the unit, see chapter Specifications in the VLT® DriveMotor FCP 106/FCM 106 Design Guide.
• Ensure that the lifting device is suitable for the task.
• If necessary, plan for a hoist, crane, or forklift with the appropriate rating to move the unit.
• For lifting, use the hoist rings on the unit, when provided.

Mounting

1. Ensure that the strength of the mounting location supports the unit weight. The frequency converter allows side-by-side installation.
2. Locate the unit as near to the motor as possible. Keep the motor cables as short as possible.
3. Use the slotted mounting holes on the unit for wall mounting, when provided.
4. Crimp wires according to Illustration 1.1 to Illustration 1.4.

Illustration 1.1 Correct Selection of Wire, Terminal, and Applicator

Illustration 1.2 Correct Wire Crimp

Illustration 1.3 F-crimp – Insulation Securely Held, Crimp Barrel Closed

Illustration 1.4 Overlap Crimp – Insulation Securely Held, Legs overlap

Illustration 1.5 Exploded View

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
vlt-drives.danfoss.com

130R0561          MI03P102          02/2016

References

• Global AC drive manufacturer - Danfoss Drives | Danfoss

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