SEALEY SA4001 Air Filter Regulator Lubricator Instruction Manual
- June 1, 2024
- SEALEY
Table of Contents
SA4001 Air Filter Regulator Lubricator
AIR FILTER/REGULATOR/LUBRICATOR UNITS
MODEL NO: SA4001, SA4001F, SA4001FR, SA4001R
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
instruction
manual
1. SAFETY
☐ WARNING! Ensure Health & Safety, local authority, and general workshop
practice regulations are adhered to when using this equipment.
☐ WARNING! Disconnect the equipment from the air supply before changing
accessories, servicing or performing any maintenance.
✓ Keep the equipment clean and maintain it in good condition (use unauthorized
service agent).
✓ Replace or repair damaged parts. Use genuine parts only. Unauthorized parts
may be dangerous and will invalidate the warranty.
☐ WARNING! Ensure that the correct air pressure is maintained and not
exceeded.
✓ Keep air hose away from heat, oil and sharp edges. Check air hoses for wear
before each use and ensure that all connections are secure.
x DO NOT install in direct sunlight or near any other heat source.
x DO NOT direct air from the air hose at yourself, others or animals.
✓ Drain the air tank daily. Water in the air line will damage equipment.
✓ When work is complete ensure that the air supply is turned off.
✓ If in any doubt about correct installation of this equipment consult a
competent engineer.
2. INTRODUCTION
Suitable for most workshop air supply set-ups. Die-cast control heads with clear polycarbonate bowls. Regulator assembly features locking control knob for presetting air pressure and large, easy-to-read pressure gauge. Filter is fitted with automatic drain tap. Lubricator includes oil/air mix control and sight glass. Supplied with wall bracket.
3. SPECIFICATION
Model No: . . . . . . . . . . . . . . . . . . . . SA4001 . . . . . . . . . .
.SA4001F . . . . . . . . . . SA4001FR . . . . . . . . . .SA4001R
Port Size: . . . . . . . . . . . . . . . . . . . . . 1/2”BSP . . . . . . . . .
.1/2”BSP . . . . . . . . . . . 1/2”BSP . . . . . . . . . . . . .1/2”BSP
Maximum Working Pressure: . . . . . 145psi . . . . . . . . . . . .145psi . . .
. . . . . . . . . . 145psi . . . . . . . . . . . . . .145psi
Maximum Airflow: . . . . . . . . . . . . . . 99cfm . . . . . . . . . . .
.135cfm . . . . . . . . . . . . 135cfm . . . . . . . . . . . . .210cfm
© Jack Sealey Limited Original Language Version
SA4001,SA4001F,SA4001FR,SA4001R Issue: 2 (H,F) 22/05/23
4. INSTALLATION
4.1. Always ensure that components are installed in the air line in the correct flow direction. The flow direction is cast into the top casing of each unit.
4.2. Install the filter (if separate) upstream from the regulator and the lubricator downstream from it.
4.3. To mount the SA4001, fix the mounting bracket (fig.1.9) at the rear of the unit to the wall.
4.4. To mount the SA4001FR filter regulator and SA4001R regulator fix the mounting bracket provided to the wall. Remove the mounting bezel (fig.1.8) from the neck. Place the neck through the mounting bracket and replace the bezel to clamp the mounting bracket.
4.5. To install the pressure gauge (fig.1.2.), remove the blanking plug and screw in the gauge. PTFE tape may be required to achieve a good seal.
4.6. The SA4001F can be installed in the pipe run, supported by the pipe
Key to fig.1
1 Pressure Adjustment Knob
2 Pressure Gauge
3 Filter Drain
4 Bowl Release Catch
5 Oil Filler Plug
6 Oil Feed Sight Glass
7 Oil Feed Adjustment
8 Mounting Bezel
9 Mounting Bracket
5. OPERATION
5.1. REGULATOR
5.2. The output pressure is controlled by the pressure adjustment knob (fig.1.1). Before pressurizing air system for the first time lift and rotate knob anticlockwise to remove any loading on the regulator spring. Pressurize the system and then rotate knob clockwise to set the required output pressure, as shown on gauge (fig.1.2). When the required pressure is achieved lock knob by pushing down. Note: For correct pressure setting always adjust upwards from a lower pressure. Therefore to reset from 90 to 70psi, for example, reduce pressure from 90 to 60psi and then increase from 60 to 70psi.
5.2. FILTER
The bowl will drain automatically each time the system pressure drops to zero.
However; if the fluid level reaches the maximum mark but the system is to
remain pressurized the bowl can be manually drained by pushing the filter
drain (fig.1.3) upward.
Note: the drain is designed to take a flexible tube so that the waste fluid
can be piped away.
5.3. LUBRICATOR
Remove filler plug (fig.1.5) and fill bowl with air tool oil. This can be done
with air line pressurized.
With air flowing through the lubricator the oil delivery rate can be adjusted
by means of the oil feed adjustment (fig.1.7) whilst watching the feed rate
through the sight glass (fig.1.6). The oil delivery rate will be increased or
decreased automatically in line with the air flow.
The following fittings are available from your Sealey supplier:
SA1/1414………………………….1/4”BSP-1/4”BSP male-male nipple
SA1/1212………………………….1/2”BSP-1/2”BSP male-male nipple
SA1/3814F ……………………..3/8”BSP-1/4”BSP male-female reducer
SA1/1214F……………………….1/2”BSP-1/4”BSP male-female reducer
SA1/1238F……………………….1/2”BSP-3/8”BSP male-female reducer
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.
Note : It is our policy to continually improve products and as such
we reserve the right to alter data, specifications and component parts without
prior notice.
Important : No Liability is accepted for incorrect use of this
product.
Warranty : Guarantee is 12 months from purchase date, proof of which
is required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 [email protected] www.sealey.co.uk
© Jack Sealey Limited Original Language Version
SA4001,SA4001F,SA4001FR,SA4001R Issue: 2 (H,F) 22/05/23