SEALEY 3200LEHL Tonne Low Profile High Lift User Manual
- June 1, 2024
- SEALEY
Table of Contents
2/3 TONNE LOW PROFILE/HIGH LIFT
TROLLEY JACK WITH ROCKET LIFT
MODEL NO: 3200LEHL
Thank you for purchasing a Sealey product. Manufactured to a high standard,
this product will, if used according to these instructions, and properly
maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE
OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND
WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE
INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to instructions| 
Wear safety footwear
---|---
SAFETY
WARNING! Please note that the handle socket of this jack is retained
under tension and must be released before use. Caution should be taken when
releasing, as the handle socket will suddenly raise to its upright position if
not controlled.
The user shall work only in
accordance with this instruction manual.
The operator shall be provided
with all necessary information about training and about pumping and
translating forces.
Ensure the jack is in sound
condition and good working order. Take action for immediate repair or
replacement of damaged parts. Use genuine parts only. DO NOT modify the jack.
The use of non-genuine parts may be dangerous and will invalidate the
warranty.
Locate the jack in a suitable,
well lit working area.
Keep working area clean and tidy
and free from unrelated materials. Use jack on level and solid ground,
preferably concrete. Avoid tarmacadam as jack may sink in.
Chock wheels of vehicle.
Ensure the vehicle handbrake is
engaged, engine is switched off and transmission is in gear (or “PARK” if
automatic).
Ensure minimum distance of 0.5m
between vehicle and static objects such as doors, walls, etc. to allow for
vehicle tilting.
Ensure all non-essential persons
keep a safe distance whilst the jack is in use.
Ensure there are no passengers
in the vehicle.
It is necessary that the
operator can watch the lifting device and the load during all movements.
Place jack under only those
lifting points recommended by vehicle manufacturer (see vehicle handbook).
Check that the lifting point is
stable and centred on the jack saddle.
Ensure the jack wheels are free
to move and that there are no obstructions.
▲ DANGER: Use the jack for lifting only, NOT for supporting the lifted
load.
Ensure there are no persons or
obstructions beneath the vehicle before lowering.
It is not allowed to work under
the raised load until it is secured by suitable means. Use suitable axle
stands under the vehicle before proceeding with any task.
Use a qualified person to
lubricate and maintain the jack.
Ensure that only hydraulic jack
oil is used in the jack.
DO NOT allow untrained persons to operate the jack.
DO NOT operate the jack when tired or under the influence of drugs, al cohol
or intoxicating medication.
DO NOT exceed the rated capacity of the jack.
DO NOT allow the vehicle to move during lifting or lowering, or use the jack
to move the vehicle.
DO NOT jack vehicle if there is a risk of spillage of fuel, battery acid, or
other dangerous substances.
DO NOT work under the vehicle until appropriately rated axle stands have been
correctly positioned.
DO NOT use the jack for purposes other than that for which it is intended.
DO NOT top up hydraulic system with brake fluid. Use hydraulic jack oi l only.
(Sealey Part No: HJO500MLS or HJO5LS)
In the event of oil spillage
ensure an oil spill kit is to hand. Consult Sealey website for Materials
Safety Data Sheet for characteristics of fluids included with the product.
Firefighting procedure/equipment should be in accordance with the Materials
Safety Data Sheet.
DO NOT adjust the safety overload valve.
Lifting of persons is
prohibited.
DO NOT use in severe weather conditions, risk assess the task.
When not in use store jack,
fully lowered, in a safe, dry, childproof area.
If more than 400N of effort is
generated in lifting, the efforts shall be lowered by an additional person.
Jacks shall be maintained and
repaired in accordance with the manufacturer’s instructions. Such maintenance
and repair shall be carried out by qualified persons.
No modifications shall be
carried out which adversely affect the compliance of the jack with the
standard.
Check the state of the markings
and that the markings remain as the initial one.
Lifetime of the jack:
Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free
performance.
INTRODUCTION
This 3-in-1 trolley jack, has a lifting span which is quickly and easily
adjusted, giving the advantages of a low entry, high lift and super high lift
trolley jack all in one. Lifting range from a minimum saddle height of just
98mm for low chassis vehicles, to a maximum saddle height of 770mm suitable
for SUVs and for extreme off-road vehicles. Reinforced lifting arm and solid
u-channel side plates keeps lift strong and secure. Rocket lift cast iron pump
with twin pistons bring the lifting arm into contact with the jacking point in
minimal pumps.
Long 2-piece handle, to reduce operator effort, supplied with foam bumper to
protect bodywork. Rubber pads fitted to both saddles to prevent damage to the
underside of the vehicle’s jacking point. Heavy-duty 360° castors and large
saddle design for easy positioning under vehicle.
SPECIFICATION
Model No:……………………………………………… 3200LEHL
Applicable Standards: ………………………………… EN 1494
Capacity: ………….. Low Profile 2 Tonne/High Lift 3 Tonne
Length:………………………………………………………. 805mm
Maximum Chassis Height: ……………………………. 153mm
Maximum Saddle Height: ……………………………… 770mm
Minimum Saddle Height: ………………………………… 98mm
Nett Weight: ………………………………………………… 44.5kg
OPERATION
WARNING! Before use ensure you have read, understood and applied Section
1 safety precautions.
IMPORTANT: Before use, the operator is to visually inspect the jack for
cracked welds, damaged or missing parts or hydraulic leaks.
4.1. RELEASING THE RETAINING CLIP (FIG.1)
WARNING! The handle socket will raise quickly. DO NOT place your hand on
the top of the handle socket or injury may occur.
4.1.1. Seek assistance from a second person if required.
4.1.2. Insert a prybar or large screwdriver into the handle socket to aid in
releasing pressure in the handle socket.
4.1.3. Push down on the handle of the prybar or screwdriver enough to release
the tension in the retaining clip, hold down while removing the retaining clip
from the end of the handle socket that is securing the handle socket in the
down position.
4.1.4. Remove the clip from between the handle socket and the lower chassis
bar.
4.1.5. Using the prybar or screwdriver, gently and in a controlled manner
slowly allow the handle socket to raise to it’s upright position.
4.2. BEFORE USE
4.2.1. Insert the upper handle into the lower handle.
4.2.2. Insert the handle into the handle socket.
4.2.3. Tighten the handle retaining bolt.
4.2.4. Ensure the handle is secure and fully engaged with the release valve.
4.3. HYDRAULIC SYSTEM PURGING
4.3.1. Open the release
valve by turning it one full turn counter-clockwise.
4.3.2. Pump the handle 20 times.
4.3.3. Close the release valve by turning it clockwise.
4.4. LOW ENTRY 2TONNE CONFIGURATION FIG.3A / SUV 3TONNE CONFIGURATION
FIG.3B
4.4.1. To adjust the trolley jack for each configuration, the head assembly of
the lifting arm is moved to the desired position (FIG.3A & 3B) and secured in
place with pin. Note pin locations on each configuration.
4.4.2. To change the configuration:
- Raise the jack slightly in Low Entry mode to access the locking pin
- Remove the locking pin
- Holding the handle at the head of the jack pad, lift the jacking head up and back in an arc
- Insert the lock pin into the locking hole in the jacking head
4.5. EXTENSION SADDLE (stowed on top of jack body)
See also pictures of configurations at end of manual
4.5.1. Extension saddle, has 3 adjustable heights. Remove pin and adjust to
required height. Refit pin.
4.6. RAISING A VEHICLE
4.6.1. We recommend that efforts of raising the load shall be reduced by
the use of assistance during this operation.
4.6.2. The operator of the jack must watch the jack and the load during all
movements.
4.6.3. Ensure that the jack and the vehicle are on a hard, level surface.
4.6.4. Always ensure that the vehicle handbrake is engaged and that the
vehicle wheels are chocked.
4.6.5. Consult the vehicle manufacturer’s manual to determine the location of
correct lifting points.
4.6.6. Position the jack under a suitable lifting point.
4.6.7. Turn the slow release valve clockwise, to the closed position (FIG.2).
DO NOT over-tighten.
4.6.8. Raise the vehicle to the desired height by pumping the handle up and
down.
4.6.9. Place axle stands beneath the locations recommended by the vehicle
manufacturer.
4.6.10. Turn the release valve slowly counter-clockwise to lower the vehicle
on to the axle stands.
4.7. LOWERING A VEHICLE
4.8. Turn the release valve clockwise to the closed position.
4.8.1. Pump the handle to raise the vehicle off the axle stands.
4.8.2. Remove the axle stands from beneath the vehicle.
4.8.3. Turn the release valve slowly counter-clockwise to lower the vehicle to
the ground.
NOTE: When not in use, ALWAYS leave the saddle and ram fully retracted in
there respective storage compartments. Also be aware jack is now fitted with a
slow release mechanism for controlled lowering.
MAINTENANCE
IMPORTANT: Only fully qualified personnel should attempt maintenance or
repair.
Jacks shall be maintained and repaired in accordance with the manufacturer’s
instructions. Such maintenance and repair shall be carried out by qualified
persons. No modifications shall be carried out which adversely affect the
compliance of the jack with the standard. Check the state of the markings and
that the markings remain as the initial one.
5.1 MONTHLY MAINTENANCE
Lubrication is critical to jacks. Any restriction due to dirt or rust can
cause either slow or extremely rapid jack movement, causing damage to the
internal components.
5.1.1. Lubricate the ram, all of the pivot points, the linkages and the saddle
and pump mechanism with light oil.
5.1.2. Grease points: front wheels and handle pivot (FIG.4).
5.1.3. Keep all jack surfaces and warning labels clean.
5.1.4. Check and maintain the ram oil level.
5.2. THREE MONTHLY MAINTENANCE
5.2.1. At three monthly intervals, check the ram for any signs of rust or
corrosion. Clean the ram as required and wipe with an oiled cloth.
5.3. CHECKING THE OIL LEVEL
5.3.1. Fully retract the ram by turning the release valve counter-clockwise.
5.3.2. With the jack in the level position, remove the oil filler plug
(FIG.5).
5.3.3. The oil should be level with the bottom of the oil filler hole. If it
is not, top up with clean hydraulic jack oil (Sealey Part No. HJO500MLS or
HJO5LS)
5.3.4. Replace the oil filler plug and check the jack operation.
5.3.5. Purge air from the hydraulic unit as required.
NOTE: Always store the jack in the fully lowered position. This will
protect critical areas from excessive corrosion.
Owing to their size and weight, hydraulic products should ideally be repaired
by local service agents. We have service / repair agents in most parts of the
UK. Before returning your product please call our technical helpline on 01284
757505 for advice and troubleshooting guidance. If the jack is under guarantee
please contact your stockist.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools,
accessories and packaging should besorted, taken to a recycling centre and
disposed of in a manner which is compatible with the environment. When the
product becomes completely unserviceable and requires disposal, drain any
fluids (if applicable) into approvedcontainers and dispose of the product and
fluids according to local regulations.
Note: It is our policy to continually improve products and as such we
reserve the right to alter data, specifications and component parts without
prior notice. Please note that other versions of this product are available.
If you require documentation for alternative versions, please email or call
our technical team on
technical@sealey.co.uk or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is
required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park,
Bury St Edmunds, Suffolk. IP32 7AR
01284 757500
sales@sealey.co.uk
www.sealey.co.uk
© Jack Sealey Limited
Original Language Version
3200LEHL Issue 4 (1,2,3) 28/02/24
Documents / Resources
|
SEALEY 3200LEHL Tonne Low Profile High
Lift
[pdf] User Manual
3200LEHL Tonne Low Profile High Lift, 3200LEHL, Tonne Low Profile High Lift,
Low Profile High Lift, Profile High Lift, High Lift, Lift
---|---
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>