Bullerjan BC-23-00030 Cook Mini Stove Instruction Manual

June 1, 2024
Bullerjan

Bullerjan BC-23-00030 Cook Mini Stove

Bullerjan-BC-23-00030-Cook-Mini-Stove-PRODOUCT Specifications

  • Bullerjan cook:

    • Dimensions: 59.0 cm (Depth) x 48.6 cm (Width) x 77.8 cm
      (Height)

    • Weight: 170 kg

    • Efficiency: 80%

    • Heating Power: 7.0 kW

    • Permissible Fuels: Wood logs

  • Bullerjan cook mini:

    • Dimensions: 46.0 cm (Depth) x 37.4 cm (Width) x 77.8 cm
      (Height)

    • Weight: 119 kg

    • Efficiency: 81%

    • Heating Power: 4.5 kW

    • Permissible Fuels: Wood logs

General Operating Information
Follow all safety guidelines and instructions during assembly and installation.

Assembly
Ensure compliance with general requirements and combustion air supply.

Connection to Chimney
Seal connection points as necessary.
Check and maintain proper draft to prevent smoke leakage.

Stove Mounting/Positioning
Position the stove in accordance with the specified clearances.

Thank you for choosing the wood stove Bullerjan cook or cook mini. You have as such acquired a high quality stove, equipped with the latest combustion technology and the highest heating efficiency.
The Bullerjan cook stoves come with a 15-year guarantee (please read our warranty conditions at www.bullerjan.com).
Before you put your stove into operation, we would like to give you some important information on this.

Please note the following:

  • Please carefully read this manual before initial commissioning. It entails important information for the installation, operation and safe use of your new Bullerjan cook. In case you nevertheless still have any questions, please call your Bullerjan authorized dealer or contact us directly.
  • Please take note of national and European standards as well as local regulations in your area before using your wood stove. Please consult your chimney sweep who as an expert can certainly provide you with this information.
  • Ensure prior to the installation of your wood stove, that the load carrying capacity of the installation location is sufficient for the weight of the wood stove, including combustion material. If necessary, a weight adjustment by means of a shim plate or something similar must be carried out.
  • The Bullerjan stoves cook are fireplaces for temporary burning. This means pursuant to the definition, in DIN EN 13240: A fireplace for temporary burning is a fireplace that provides the uninterrupted operation of a heating facility.
  • A temporary burning stove is a stove with an authorization for the burning of wood, but it also can be operated around the clock. The term “temporary burning” in turn results from the assessment criteria for the burning of wood.
  • Note: Upstream venting or else facilities that are operated in conjunction with fireplaces in the same room may cause problems with the operation of the fireplace. Please contact your chimney sweep in this case.
  • Bullerjan cook fireplace stoves are coated with high-quality, heat-resistant paint. When the wood stove is fired up for  the first time, a vapour and unpleasant smell develops as a result of the burning in of the colour. You should therefore open the doors and windows when the wood stove is fired up for the first time.
  • The stove requires regular inspection by a professional. This is either your chimney sweep or your Bullerjan authorized dealer.

Dimensions and weight Bullerjan® cook

Bullerjan-BC-23-00030-Cook-Mini-Stove- \(1\)

Set-up/Connections/Installation

General operation of Bullerjan cook stoves
The Bullerjan cook stoves may only be operated with closed fire room door.
Important! The stove may not be structurally modified in any way. Only those spare parts may be installed which are permitted by Bullerjan GmbH. If the stove is structurally modified or is equipped with non-permitted spare parts, any liability and warranty claims become invalid.

Set-up

General Requirements
When installing the cook stoves and when connecting them to exhaust gas systems, the relevant regulations under public law, particularly the provisions of state construction ordinances and the approved firing egulations are to be followed.
The flue gas connection of the cook is placed on the topplate of the stove. The diametre is for Bullerjan cook: 130 mm for Bullerjan cook mini: 120 mm.

Combustion air supply
The room in which the stove is to be installed should at least have a minimum volume of 4 m3 per kW of nominal heating capacity.

Safety distance to combustible components and furniture
Bullerjan cook: Distances to combustible components

Spark protection / protection of the floor
If the stove is placed on a combustible floor (eg. wood, laminate, carpet), a floor plate made of non-combustible material is required.
This floor plate can be made of different materials such as safety glass or steel plate. The bottom plate must overtop the front of the stove by at least 50 cm (from the combustion chamber opening) and laterally by at least 30 cm.

The following sketch illustrates the distances in detail

Bullerjan-BC-23-00030-Cook-Mini-Stove- \(2\) Connections
The connection piece between the stove and the exhaust gas system should be as short and straight as
and laid rising. Connection points are to be sealed off. At least one cleaning opening should be available to clean the connection.

Chimney
The fire assessment has to be made according to DIN EN 13384 with the triple of values indicated in table 1.
We can only assure operational safety and the nominal heat capacities of Bullerjan stoves if sufficient measurements of the chimney in accordance with DIN EN 13384 has been proven and certified by your professional chimney sweep.

Draught of the chimney:
Regardless of the results that a chimney calculation program outputs after entering the present values, it has to be taken into consideration that in the cold state the chimney exhibits a basic draught /under pressure in the amount of at least 5 Pascal (Pa).
In the event that the basic draught is too low, flue gas can ingress in the installation room, in the course of the initial combustion.
The maximum draught that the chimney exhibits during the heating operation must not exceed 16 Pascal (Pa). Insofar as the draught is too high, the wood burns too quickly and the stove cannot unfold its full heating and environmental qualities. Furhtermore, an excessively high draught in the chimney may result in damage of the stove.

  • For the regulation of the draught of the chimney, we suggest an automatic draught regulation located between the stove and the chimney.
  • Please contact your authorized retailer or chimney sweep.
  • Please note: If you run multiple fireplaces at the same time, special ventilation requirements must be taken into account. Please ensure in this case a controlled ventilation of fresh air by opening windows and doors regularly.
  • Cleaning the chimney: The chimney must be regularly cleaned by a chimney sweep, normally once per year.

Table 1: Triple of values for the calculation of chimneys according to DIN EN 13384:30

Bullerjan-BC-23-00030-Cook-Mini-Stove- \(3\)

Installation / Installation of the stove
The Bullerjan cook comes completely installed .
When you have placed your stove at the desired position and after all the attachments have been installed, only a few handgrips have to be made:

Check that the connection material is correct, so that the exhaust gas appearing at the combustion process can be directed into the chimney without problems.

Firing/User manual

Initial commissioning

IBurning in the paint:
Bullerjan stoves are coated with high-quality, heat-resistant paint which only reaches its completely solid stage the first time the stove is used. There will be smoke formation and odour when initially heating the stoves. Therefore, when initially heating, open the doors and windows.
Caution Hot! During operation, the external surfaces of the stoves are very hot. No contact should be made with the stove except at the handles. Please always use the glove supplied with your stove.
Important! The fire room door must always be kept closed, except when igniting, when refilling fuel or when removing ashes.

Firewood feed and permissible fuels
As a fuel, you should only use air-dried, natural hard wood (e.g. beechwood) in the form of logs with residual moisture of less than 15 %.
Important! Never use treated or plastic-coated wood, chip boards, saw dust, card board, paper or flammable liquids such as alcohol, gasoline or similar items!
Burning materials of this kind emit a lot of hazardous, poisonous smokes and gases and can also result in sustainable damage to the Bullerjan.

Bullerjan cook

Heating-up procedure
Please note, that in the ignition phase soot may condense on the viewing glass of the stove. When burning solid fuels, which naturally create soot, soiling can not be fully avoided. Therefore soiling of the window does not constitute a defect.
Important! The use of larger quantities of combustible wood does not increase the heating capacity to a major degree. Instead, the excess energy escapes to the chimney. In addition, this results in high hazardous emissions and in extreme cases can damage the Bullerjan cook and or individual parts.

Light the stove

  • Open the air slide in the stove door – above the window completely
  • Now insert two logs of dry wood at a sufficient distance from each other so that they are sufficiently flushed with combustion air.
  • Stack up to 1.5 kg of kindling on the logs.
  • Now light the kindling from above using a chimney lighter. Use fireplace matches for lighting.

Do not leave the stove unattended during the lighting phase. Never use spirit or petrol for lighting.
Please note that soot and possibly condensation can form on the viewing pane of the stove during the heating-up phase. This soiling cannot be ruled out when burning natural solid fuels and does not constitute a defect.

During the heaing process

  • As soon as the first load of the stove has burned down and a base ember has formed, please insert the amount of firewood corresponding to the nominal heat output of the stove. When the fire is burning well, you can add more.
  • Further regulation is carried out exclusively via the air regulation flap. 1.8 kg

Note! The use of larger quantities of fuel does not significantly increase the heat output; rather, the excess energy escapes into the chimney. In addition, this leads
to high pollutant emissions and, in extreme cases, can damage the stove and the parts installed in it.

combustion air adjustment
The stove is equipped with an air control damper. The damper is located on the stove front above the door.
This damper influences the lighting and burning of the firewood. If this damper is open, this promotes faster burning. If the flap is closed, the burning slows down.
If windows and doors are sealed (e.g. in connection with energy-saving measures), the supply of fresh air may no longer be guaranteed, which may affect the draught behaviour of the space heater. This can affect your well- being and possibly your safety.

Extractor bonnets that are installed together with fireplaces in the same room or room air system can negatively affect the function of the stove (up to the point of smoke escaping into the living space, despite the fire door being closed) and must therefore never be operated at the same time as the stove.

Cleaning / Maintenance

Care and cleaning in general
The parts of the Bullerjan cook which carry flue gas and the connection pieces must be cleaned in the event of soiling, at least once during and after the heating period. This can be done with an ash vacuum.
The combustion chamber has to be cleaned reguglarly.

Cleaning of the viewing glass
The viewing glass can be cleaned well with a lint-free rag and household glass cleaner. In addition, special cleaners, available in retail stores, are also suitable.

Possible causes of and remedies for malfunctions for any type of stove

  • A whole lot of soot gets left on the glass
  • A slight soot coating on the glass pane is unavoidable and i ncreases a little with each firing. In principle, soot on the glass has three different causes:
  • The wood is too moist. This results in unclean combustion with high smoke formation.
  • The ember bed has a temperature which is too low. This results in high smoke formation when adding wood and poor draught in the smoke pipe.
  • Wrong handling, e.g. the primary air valves are not sufficiently opened in the ignition phase.
  • Test the moisture content of the wood. Ensure that you main-tain a sufficient ember and refer to the heating manual if need be.

Temporary smoke odour near the chimney stove
This can occur due to weather-related pressure in the chimney and when it typically occurs with a certain wind direction. If this occurs frequently, speak with your chimney constructors about how to remedy this effect.
Operation: Please ensure that you never open the door  in a jerking manner. The resulting under-pressure can draw smoke into the installation room. Loose lock first, wait until the fire adjusts to the new air intake situation (2 – 3 seconds) and open door slowly.
Discolouration of painted parts
A discolouration of painted parts is very rare and is attributable to exceedingly high temperature in the stove. The reason for the excessive temperature can be a continuous exceeding of the permissible maximum quantity of wood or the use of unsuitable fuels (e.g. pallet residuals, cardboard, large quantities of thin waste wood etc.).

Chimney fire
Causes: A chimney fire can occur when using the wrong com-bustion material – e.g. wood moisture too high – or improper operation of the stove. Here excess tar and water vapours (as a kind of greasy soot) and begin to cover the walls of the inner chimney. If the saturation point of the condensate is reached, an ignition of the chimney with major flame and temperature development may occur.
This is how to take effective precautions:

What to do in an emergency?

  • Contact the fire department
  • Emergency call!
  • Firmly close the doors and combustion air supply of the firing installation.
  • Move all combustible items away from the stove.
  • Keep/make free access to chimney cleaning locks.
  • Notify the chimney cleaner.
  • Have a fire extinguisher ready.

Important! Never attempt to extinguish a chimney fire with water!
Due to the evaporating water, this can result in a ‘blasting effect’ and the chimney can be seriously damaged.

General malfunction
If problems occur which you cannot remedy yourself, let the fire burn down and cool down the stove.
Before recommissioning, please contact your specialised dealer or professional chimney sweep or contact Bullerjan GmbH directly.

Declaration of performance
Bullerjan GmbH
Neuwarmbüchener Str. 2
30916 Isernhagen
Germany www.bullerjan.com states with its own liability that Bullerjan® stoves of the series cook meet the requirements of EN 13240.

  • The stoves are certified with EcoDesign and DIN 16510.
  • At the same time, the Bullerjan® stoves of the series cook provide the current guidelines of the ordinance on small and mid-sized firing systems BImSchV level I and II, as well as the clean air rules in Switzerland.
  • The cook stoves meet the requirements according to title 15a B-VG for Austria.
  • The Bullerjan® stoves of the series cook are dedicated to heat the room where it is installed.
  • These installation and operation instructions are to be followed to enable the proper operation of these products and to maintain their warranty.
  • The technical testing of these products was conducted by the following independent testing entity:

Rhein-Ruhr Feuerstätten Prüfstelle Notified Body No: 1625 Im Lipperfeld 34 b
D-46047 OberhausenV

See the corresponding Declarations of Performance at
Management

  • Bullerjan GmbH
  • Changes and errors reserved.
  • Version: 07/2023

Product data sheet

Bullerjan-BC-23-00030-Cook-Mini-Stove- \(5\)

Energy efficiency index
For assembly instructions, installation, operation and mantainance of the fireplace please refer to the operation manual.

Bullerjan GmbH Neuwarmbüchener Straße 2 30916 Isernhagen-Kirchhorst

Amtsgericht Hannover, HRB 209054 Geschäftsführer:
Julius Ratjen
Kevin Senff

Hannoversche Volksbank eG
Kto. 661434500 • BLZ 251 90001 IBAN: DE9425 19000 106614 34500 BIC: VOHADE 2 H XXX
UST-ID: DE 815 394 489

Fuel-Energy efficiency
For assembly instructions, installation, operation and mantainance of the fireplace please refer to the operation manual.
Bullerjan-BC-23-00030-Cook-Mini-Stove- \(1\)

Bullerjan GmbH Neuwarmbüchener Straße 2 D-30916 Isernhagen-Kirchhorst
Tel +49 (0)5136/9775-0
Fax +49 (0)5136/9775-10 www.bullerjan.com info@bullerjan.com

www.bullerjan.com

References

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