RYOBI RPLS18X Plunge Saw Instruction Manual

RYOBI RPLS18X Plunge Saw

Specifications:

• Model: RPLS18X
• Maximum cutting depth: 54 mm
• Cutting angles: -1 to 48 degrees

Product Information

The plunge saw is a versatile tool designed for rip- and cross-cutting of wood or similar materials. It offers the flexibility to make straight or bevelled cuts with precision and ease. Safety, performance, and dependability are top priorities in its design.

Product Usage Instructions

Intended Use:
The plunge saw is suitable for cutting wood or similar materials up to a maximum depth of 54 mm. It can make straight or beveled cuts between angles of -1 and 48 degrees.

General Power Tool Safety Warnings:

• Read all safety warnings, instructions, illustrations, and specifications provided with the power tool.
• Keep warnings and instructions for future reference.
• Operate the tool according to the guidelines to prevent electric shock, fire, or injury.

Work Area Safety :

• Ensure the work area is clean and well lit to avoid accidents.
• Avoid operating power tools in explosive atmospheres.
• Keep children and bystanders away from the work area to maintain focus and control.

Electrical Safety :

• Use power tool plugs that match the outlet without modification.
• Avoid body contact with earthed surfaces to reduce the risk of electric shock.
• Avoid exposing the power tool to rain or wet conditions.

FAQ :

• Q: What should I do if the plunge saw is not cutting smoothly?

• A: Check the blade for dullness or damage. Replace the blade if necessary or ensure it is properly aligned and tightened.

• Q: Can I use the plunge saw for cutting metal?
  A: The plunge saw is designed for wood or similar materials. Avoid using it for cutting metal to prevent damage to the tool and potential safety hazards.

• Q: How often should I lubricate the plunge saw?
  A: Follow the manufacturer’s recommendations for lubrication intervals. Regular maintenance will ensure optimal performance and longevity of the tool.

Important! It is essential that you read the instructions in this manual before assembling, maintaining and operating the product.

• Subject to technical modification
  • Safety, performance, and dependability have been given top priority in the design of your plunge saw.

INTENDED USE

The plunge saw is designed for rip- and cross-cutting of wood or similar materials up to a maximum depth of 54 mm. The product can make straight or bevelled cuts between -1 and 48 degrees.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING! Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fi re and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery- operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off -position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
  Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
  Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

BATTERY TOOL USE AND CARE

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130°C may cause explosion.
•  Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

SAFETY INSTRUCTIONS FOR PLUNGE SAW

CUTTING PROCEDURES

• DANGER: Keep hands away from cutting area and the blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade.
• Do not reach underneath the workpiece. The guard cannot protect you from the blade below the workpiece.
• Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth should be visible below the workpiece.
• Never hold the workpiece in your hands or across your leg while cutting. Secure the workpiece to a stable platform. It is important to support the work properly to minimize body exposure, blade binding, or loss of control.
• Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting tool  may contact hidden wiring. Contact with a “live” wire will also make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• When ripping, always use a rip fence or straight edge guide. This improves the accuracy of cut and reduces the chance of blade binding.
• Always use blades with correct size and shape (diamond versus round) of arbor holes. Blades that do not match the mounting hardware of the saw will run eccentrically, causing  loss of control.
• Never use damaged or incorrect blade washers or bolt. The blade washers and bolt were specially designed for your saw, for optimum performance and safety of operation.

KICKBACK CAUSES AND RELATED WARNINGS:

• kickback is a sudden reaction to a pinched, jammed or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator;
• when the blade is pinched or jammed tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator;
• if the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and  jump back toward the operator.
• Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
• Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces. Position your body to either side of the blade, but not in line with the blade.
• Kickback could cause the saw to jump backwards, but kickback forces can be controlled by the operator, if proper precautions are taken.
• When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and take corrective actions to eliminate the cause of blade binding.
• When restarting a saw in the workpiece, centre the saw blade in the kerf so that the saw teeth are not engaged into the material. If saw blade binds, it may walk up or kickback from the workpiece as the saw is restarted.
• Support large panels to minimise the risk of blade pinching and kickback. Large panels tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.
• Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and kickback.
• Blade depth and bevel adjusting locking levers must be tight and secure before making cut. If blade adjustment shifts while cutting, it may cause binding and kickback.
• Use extra caution when sawing into existing walls or other blind areas. The protruding blade may cut objects that can cause kickback.

GUARD FUNCTION

• Check the guard for proper closing before each use. Do not operate the saw if guard does not move freely and enclose the blade instantly. Never clamp or tie the guard so that the blade is exposed. If saw is accidentally dropped, guard may be bent. Check to make sure that guard moves freely and does not touch the blade or any other part, in all angles and depths of cut.
• Check the operation and condition of the guard return spring. If the guard and the spring are not operating properly, they must be serviced before use. Guard may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris.
• Assure that the base plate of the saw will not shift while performing the “plunge cut”. Blade shifting sideways will cause binding and likely kick back.
• Always observe that the guard is covering the blade before placing saw down on bench or floor. An unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.

RIVING KNIFE FUNCTION

• Use the appropriate saw blade for the riving knife. For the riving knife to function, the body of the blade must be thinner than the riving knife and the cutting width of the blade must be wider than the thickness of the riving knife.
• Adjust the Riving knife as described in this instruction manual. Incorrect spacing, positioning and alignment can make the riving knife ineffective in preventing kickback.
• Always use the riving knife except when plunge cutting. The riving knife must be replaced after plunge cutting. The riving knife causes interference during plunge cutting and can  create kickback.
• For the riving knife to work, it must be engaged in the workpiece. The riving knife is ineffective in preventing kickback during short cuts.
• Do not operate the saw if the riving knife is bent. Even a light interference can slow the closing rate of a guard.

ADDITIONAL SAFETY WARNINGS

• Do not use any abrasive wheels.
• Use only blade diameter(s) in accordance with the markings.
• Identify the correct saw blade to be used for the material to be cut.
• Use only saw blades that are marked with a speed equal or higher than the speed marked on the tool.
• Use only saw blades recommended by the manufacturer, which conform to EN 847-1, if intended for wood and analogous materials.
• Wear a dust mask.
• Clamp workpiece with a clamping device. Unclamped workpieces can cause severe injury and damage.
• Check and make sure that the blade guard functions properly. Follow the steps below to check the proper function of the blade guard.
  • Ensure that the battery is removed from the product.
  • Press the lock-off button.
  • Grasp the front handle and apply downward pressure to lower and expose the blade.
  • Slowly allow the front handle to rise until the blade is completely inside of the guard.
  • Make sure that the blade guard fully encloses the blade.
  • If the guard and the spring are not operating properly, they must be serviced before use.
• Injuries may be caused, or aggravated, by prolonged use of a tool. When using any tool for prolonged periods, ensure you take regular breaks.
• Do not switch on the product again after it has stalled. Switching it on again can cause a kickback with high reaction force. Determine why the product has stalled and rectify it, paying heed to the safety instructions.
• Ambient temperature range for tool during operation is between 0°C and 40°C.
• Ambient temperature range for tool storage is between 0°C and 40°C.
• The recommended ambient temperature range for the charging system during charging is between 10°C and 38°C.

ADDITIONAL BATTERY SAFETY WARNINGS

• To reduce the risk of fire, personal injury, and product damage due to a short circuit, never immerse your tool, battery pack or charger in fluid or allow a fluid to flow inside them. Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach-containing products, etc., can cause a short circuit.
• Ambient temperature range for battery during use is between 0 ˚C and 40˚ C.
  Ambient temperature range for battery storage is between 0 ˚C and 20˚ C.

TRANSPORTING LITHIUM BATTERIES

• Transport the battery in accordance with local and national provisions and regulations.
• Follow all special requirements on packaging and labelling when transporting batteries by a third party. Ensure that no batteries can come in contact with other batteries or conductive materials while in transport by protecting exposed connectors with insulating, non-conductive caps or tape. Do not transport batteries that are cracked or leaking. Check with the forwarding company for further advice.

KNOW YOUR PRODUCT

1. Front handle, insulated gripping surface
2. Lock-off button
3. Switch trigger
4. Spindle lock
5. Depth control lever
6. Handle, insulated gripping surface
7. Depth of cut indicator
8. Bevel lock knob
9. Bevel indicator
10. Bevel adjustment screw
11. Negative bevel angle bypass tab
12. Battery port
13. Track clamp
14. Track connector
15. Track
16. Dust port
17. Blade screw
18. Outer flange
19. Saw blade
20. Riving knife
21. Bevel angle bypass lever
22. Track adjustment lock knob
23. Track adjustment tab
24. Track wrench
25. Blade wrench
26. 45º bevel setting screw
27. Operator’s manual
28. Wrench
29. Hex key
30. Screwdriver
31. Battery pack
32. Charger

MAINTENANCE

• The product should never be connected to a power supply when assembling parts, making adjustments, cleaning, performing maintenance, or when the product is not in use. Disconnecting the product from the power supply will prevent accidental starting that could cause serious injury.
• When servicing, use only original manufacturer’s replacement parts, accessories and attachments. Use of any other parts may create a hazard or cause product damage.
• Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc.
• Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic  which may result in serious personal injury.
• For greater safety and reliability, all repairs should be performed by an authorised service centre.

SYMBOLS ON THE PRODUCT

Do not dispose of waste batteries, waste electrical and electronic equipment as unsorted municipal waste. Waste batteries and waste electrical and electronic equipment must be collected separately. Waste batteries, waste accumulators, and light sources have to be removed from the equipment. Check with your local authority or retailer for recycling advice and collection point. According to local regulations, retailers may have an obligation to take back waste batteries and waste electrical and electronic equipment free of charge. Your contribution to the reuse and recycling of waste batteries and waste electrical and electronic equipment helps to reduce the demand of raw materials. Waste batteries, in particular containing lithium, and waste electrical and electronic equipment contain valuable and recyclable materials, which can adversely impact the environment and the human health if not disposed of in an environmentally compatible manner. Delete personal data from waste equipment, if any.

SYMBOLS IN THIS MANUAL

INSTALLATION INSTRUCTIONS

WARNING INSTRUCTIONS

USAGE INSTRUCTIONS

Product specifications
Plunge saw
Model
Voltage
Blade diameter
Blade arbour
Cutting capacity at 0º
With track
Without track
Cutting capacity at 45º
With track
Without track
No-load speed
Blade – width of cut
Blade teeth
Blade thickness
Weight – excluding bat- tery pack
Weight (According to EPTA procedure 01/2014)
Measured sound values determined according to EN 62841:

• A-weighted sound pressure level

• Uncertainty K

• A-weighted sound power level

• Uncertainty K

Wear ear protectors.
The vibration total values (triaxial vector sum) determined according to EN 62841:

• Cutting wood
• Uncertainty K

Replacement parts
Saw blade
Riving knife
Track
English

Battery and charger
Compatible battery packs (not included)
Compatible chargers (not included)

WARNING

• The declared noise emission value(s) have been measured in accordance with a standard test method, and may be used for comparing one tool with another.
• The declared noise value(s) may also be used in a preliminary assessment of exposure.
• The noise emissions during actual use of the power tool can differ from the declared values depending on the ways in which the tool is used especially what kind of workpiece is processed.
• Identify safety measures to protect the operator based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).
• Wear hearing protection. Exposure to noise can cause hearing loss.

 RYOBI WARRANTY APPLICATION CONDITIONS

In addition to any statutory rights resulting from the purchase, this product is covered by a warranty as stated below.

1. The warranty period is 24 months for consumers and commences on the date the product was purchased. This date has to be documented by an invoice or other proof of purchase. The product is designed and dedicated to consumer and private use only. So there is no warranty provided in case of professional or commercial use. This warranty applies only on new products.
2. There is a possibility to extend for a part of the range of power tools (AC/DC) the warranty period over the period described above using the registration on the www.ryobitools.eu website. The eligibility of products for extended warranty is clearly displayed in stores and / or on packaging and is contained within the product documentation. The end user is required to register his/her newly-acquired products online within 30 days from the date of purchase. The end user may register for the extended warranty in his/her country of residence if listed on the online registration form where this option is valid. Furthermore, end users must give their consent to the storage of their personal data that is required to be entered online. They must also accept the terms and conditions. The registration confirmation receipt, which is sent out by e-mail, and the original invoice showing the date of purchase will serve as proof of the extended warranty.
3. The warranty covers all defects of the product during the warranty period due to faults in workmanship or material at the purchase date. The warranty is limited to repair and/or replacement and does not include any other obligations including but not limited to incidental or consequential damages. The warranty is not valid if the product has been misused,   used contrary to the instruction manual, or has been incorrectly connected to a power supply. This warranty does not apply to:
   • any damage to the product that is the result of improper or lack of maintenance
   • any product that has been altered or modified
   • any product where original identification (trade mark, serial number) markings have been defaced, altered or removed
   • any damage caused by non-observance of the instruction manual– any product not displaying the CE approval mark on the rating plate
   • any product that has been attempted to be repaired by a non-authorised warranty service centre or without prior authorisation by Techtronic Industries
   • any product connected to improper power supply (amps, voltage, frequency)
   • any damage caused by external influences (water, chemical, physical, shocks) or foreign substances
   • normal wear and tear spare parts
   • inappropriate use, overloading of the tool
   • use of non-approved accessories or parts
   • Power tool accessories provided with the tool or purchased separately, including but not limited to screw driver bits, drill bits, abrasive discs, sand paper and blades, lateral guide, etc.
   •  Components (parts and accessories) subject to natural wear and tear, including but not limited to service & maintenance kits, carbon brushes, bearings, chuck, SDS drill bit attachment or reception, power cord, auxiliary handle, transport carry case, sanding plate, dust bag, dust exhaust tube, felt washers, impact wrench pins & springs, etc.
4. For servicing, the product must be sent or presented to a RYOBI authorised service station listed for each country in the following list of service station addresses. In some  countries your local RYOBI dealer undertakes to send the product to the RYOBI service organisation. When sending a product to a RYOBI service station, the product should be safely packed without any dangerous contents such as petrol, marked with sender’s address and accompanied by a short description of the fault.
5. A repair / replacement under this warranty is free of charge. It does not constitute an extension or a new start of the warranty period. Exchanged parts or products become our  property. In some countries delivery charges or postage will have to be paid by the sender. Your statutory rights arising from the purchase of the product remain unaffected
6. This warranty is valid in the European Community, Switzerland, Iceland, Norway, Liechtenstein, Turkey, Russia, and the United Kingdom. Outside these areas, please contact your authorised RYOBI dealer to determine if another warranty applies.

AUTHORISED SERVICE CENTRE
Any request or issue with the product can be addressed to your local authorised service centres (visit www.ryobitools.eu) or directly to: Techtronic Industries GmbH, Max Eyth Straße 10, 71364 Winnenden, Germany. Please state the serial number and product type printed on the label.

EC DECLARATION OF CONFORMITY

Plunge saw

• Brand: RYOBI
• Manufacturer1
• Model number2
• Serial number range3
• We declare as the manufacturer under our sole responsibility that the product mentioned below fulfills all the relevant provisions of the following European Directives, European
• Regulations and harmonised standards4
• Authorised to compile the technical file:5

1. Techtronic Industries GmbH
   Max-Eyth-Straße 10, 71364 Winnenden, Germany

2. RPLS18X

3. 48633701000001 – 48633701999999

4. 006/42/EC, 2014/30/EU, 2011/65/EU, EN IEC 55014-1:2021, EN IEC 55014-2:2021, EN 62841-1:2015,EN 62841-2-5:2014, EN IEC 63000:2018

   • Alexander Krug Managing Director
   • Winnenden, Nov. 01, 2022

5.  Techtronic Industries GmbH
   Max-Eyth-Straße 10, 71364 Winnenden, Germany

Manufacturer: Techtronic Industries GmbH
Max-Eyth-Straße 10, 71364 Winnenden, Germany
We declare as the manufacturer under our sole responsibility that the product mentioned below

• Plunge saw
  Brand: RYOBI
  Model number: RPLS18X
  Serial number range: 48633701000001 – 48633701999999

• fulfills all the relevant provisions of the following Regulations: S.I. 2008/1597 (as amended), S.I. 2016/1091 (as amended), S.I. 2012/3032 (as amended) and that the following designated standards have been used:

• BS EN IEC 55014-1:2021, BS EN IEC 55014-2:2021,
  BS EN 62841-1:2015, BS EN 62841-2-5:2014, BS EN IEC 63000:2018

• Managing Director

• Winnenden, Nov. 01, 2022

• Authorised to compile the technical file: Techtronic Industries (UK) Ltd Parkway

• Marlow Bucks SL7 1YL

• UK

RYOBI is a trade mark of Ryobi Limited, and is used under license.

• Techtronic Industries GmbH Max-Eyth-Straße 10,
• 71364 Winnenden, Germany
• Techtronic Industries (UK) Ltd Parkway
• Marlow Bucks SL7 1YL
• UK
• 20230412v1b

References

• license.de
• Ryobi Tools
• Ryobi Tools

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